Tyco Electronics 90654-1 Instruction Sheet

PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Locator
Assembly
(Supplied with
Die Assembly)
Font of Tool
(Locator Side)
The PRO- - CRIMPER III Hand Crimping Tool is a "Commercial" grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1- - 800- - 722- - 1111.
TE Die Assembly
Locator Assembly
90654--2
Supplied with die assembly. Also available separately.
{
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 90654--1 consists of Die Assembly
90654--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. See Figure 1. The die assembly
consists of crimping dies and a locator assembly.
Read these instructions thoroughly before crimping
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO- CRIMPER* III Hand
Crimping Tool Assembly 90654- 1
with Die Assembly 90654- 2
Die
Assembly
Moving Jaw
Ratchet Adjustment Wheel
{
Contact Family
Multilock M ltil k
58515--1 .070 Series
Contacts Contacts
} Contact the Tooling Assistance Center or Product Information (below) for specific contact part numbers.
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Stationary Jaw
Pivot Pin
Size
}
(AWG)
18
16
20
Figure 1
any contacts.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 9855
21 AUG 09 Rev D
Back of Tool
(Wire side)
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 (408- - 9930)
Stationary
Handle
Moving
Handle
Wire
Insul Dia Strip Length
(mm [In.]) (mm [In.])
1.96 to 2.54
[.077 to .100]
2.21 to 2.59
4.50 to 5.00
[.087 to .102]
[.177 to .197]
1.75 to 2.49
[.069 to .098]
1 of 6
LOC B