BETCO E83025-00 Manual

BETCO E83025-00 Manual

20” dual brush automatic scrubber
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CREWMAN AS20B
E83025-00
20" Dual Brush
Automatic Scrubber
Designed compact and highly
maneuverable to bring the benefits
of automatic scrubbing to small and
congested areas.

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Summary of Contents for BETCO E83025-00

  • Page 1 E83025-00 20” Dual Brush ™ CREWMAN AS20B Automatic Scrubber Designed compact and highly maneuverable to bring the benefits of automatic scrubbing to small and congested areas.
  • Page 2 Betco One Step cleaner/restorer Betco Warranty Express Backed by an industry leading warranty, Betco equipment is built to provide years of reliable service. Betco Warranty Express is a comprehensive product support program that offers 888-GO BETCO extensive 10/3/1* parts and labor coverage on all machines.
  • Page 3: Table Of Contents

    SUMMARY SUMMARY SUMMARY SUMMARY ON CONSIGNMENT OF THE MACHINE ......................24 ON CONSIGNMENT OF THE MACHINE ON CONSIGNMENT OF THE MACHINE ON CONSIGNMENT OF THE MACHINE INTRODUCTORY COMMENT .......................... 24 INTRODUCTORY COMMENT INTRODUCTORY COMMENT INTRODUCTORY COMMENT TECHNICAL DESRIPTION ..........................24 TECHNICAL DESRIPTION TECHNICAL DESRIPTION TECHNICAL DESRIPTION...
  • Page 4: On Consignment Of The Machine

    On consignment of the machine On consignment of the machine On consignment of the machine On consignment of the machine When the machine is consigned to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping documents have been received and moreover to find out that the machine has not suffered damage during transportation.
  • Page 5: Symbology Used On The Machine

    SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE Cock symbol Indicates the cock lever Indicates the cock open signal lamp Squeegee base lift/lower symbol Indicates the base lift lever Brush symbol Indicates the brush motor switch Suction motor symbol...
  • Page 6: Symbology Used In The Manual

    SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE Open book symbol Indicates to the operator to read the manual before using the machine. Hooking symbol Indicates anchoring points and loading direction. SYMBOLOGY USED IN THE MANUAL SYMBOLOGY USED IN THE MANUAL SYMBOLOGY USED IN THE MANUAL...
  • Page 7: Machine Preparation

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION HANDLING OF THE PACKED MACHINE HANDLING OF THE PACKED MACHINE HANDLING OF THE PACKED MACHINE HANDLING OF THE PACKED MACHINE The machine is contained in specific packing with a platform so that a forklift can move it.
  • Page 8: Battery Type

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION BATTERY TYPE BATTERY TYPE BATTERY TYPE BATTERY TYPE For the energy supply of the machine use two: • lead batteries for traction use and tubular plates and electrolyte free; • or battery hermetically sealed for traction recombination of gas with gel technology. Every battery is compound of elements that are connected in order to get a voltage of 12 V at the holdfasts.
  • Page 9: Battery Charger

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER Make sure that the battery charger is suitable to the installed battery, both in capacity and in type (lead/acid or GEL and equivalent). WARNING! Never charge a GEL battery with an unsuitable battery WARNING! Never charge a GEL battery with an unsuitable battery WARNING! Never charge a GEL battery with an unsuitable battery WARNING! Never charge a GEL battery with an unsuitable battery...
  • Page 10: Squeegee Height Adjusting

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION SQUEEGEE HEIGHT ADJUSTING SQUEEGEE HEIGHT ADJUSTING SQUEEGEE HEIGHT ADJUSTING SQUEEGEE HEIGHT ADJUSTING The squeegee height is to be regulated according to rubbers wearing. To adjust this: rotate the wing nuts (1) anticlockwise to lift the squeegee and clockwise to lower it. Note: The right and left wheels must undergo the same regulation, to allow the squeegee to work parallel to the ground.
  • Page 11: Installing The Splash-Guard

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION INSTALLING THE SPLASH-GUARD INSTALLING THE SPLASH-GUARD INSTALLING THE SPLASH-GUARD INSTALLING THE SPLASH-GUARD The splashguard is supplied separately from the machine, for packing reasons, and is to be installed as shown in the picture. INSTALLING THE BRUSH 42-52 INSTALLING THE BRUSH 42-52 INSTALLING THE BRUSH 42-52...
  • Page 12: Brush Assembly Abila 17

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION BRUSH ASSEMBLY ABILA 17 BRUSH ASSEMBLY ABILA 17 BRUSH ASSEMBLY ABILA 17 BRUSH ASSEMBLY ABILA 17 1. Push the pedal in order to lift the brush base. 2. With lifted brush base try to bring the brushes in the right position corresponding to the junctions of the machine.
  • Page 13: General Security Rules

    GENERAL SECURITY RULES GENERAL SECURITY RULES GENERAL SECURITY RULES GENERAL SECURITY RULES Please carefully follow the listed below rules in order to avoid harm to the operator and damage to the machine: Please carefully follow the listed below rules in order to avoid harm to the operator and damage to the machine: Please carefully follow the listed below rules in order to avoid harm to the operator and damage to the machine: Please carefully follow the listed below rules in order to avoid harm to the operator and damage to the machine: r Read the labels on the machine carefully.
  • Page 14: Work

    WORK WORK WORK WORK WORK PREPARATION WORK PREPARATION WORK PREPARATION WORK PREPARATION 1. Connect the connector (1) to the battery 2. Press the brush switch (2) 3. Press the suction switch (3) 4. Act on the cock lever (4) to adjust the detergent solution quantity: it should be enough to regularly wet the floor but not as much as to flow out the splashguard.
  • Page 15: Overflow Device

    WORK WORK WORK WORK OVERFLOW DEVICE OVERFLOW DEVICE OVERFLOW DEVICE OVERFLOW DEVICE The machine is supplied with float that trips whenever the recovery tank is full, closing the suction tube. In this case you should empty the recovery tank by removing the outlet pipe cap.
  • Page 16: Upon Completion Of Work

    UPON COMPLETION OF WORK UPON COMPLETION OF WORK UPON COMPLETION OF WORK UPON COMPLETION OF WORK At the end of the work, and before performing any type of maintenance: 1. Close the cock by lever (1). 2. Raise base by pedal. 3.
  • Page 17: Daily Maintenance

    DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE RECOVERY TANK CLEANING RECOVERY TANK CLEANING RECOVERY TANK CLEANING RECOVERY TANK CLEANING Hold the recovery tank outlet pipe. Remove the outlet cap and empty the tank. ATTENTION! ATTENTION! ATTENTION! ATTENTION! Always wear gloves during this procedure, to avoid any contact with dangerous substances.
  • Page 18: Brushes Disassembly Abila 42 52

    DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE BRUSHES DISASSEMBLY ABILA 42 52 BRUSHES DISASSEMBLY ABILA 42 52 BRUSHES DISASSEMBLY ABILA 42 52 BRUSHES DISASSEMBLY ABILA 42 52 Push lever down to raise the base. Turn key to OFF and remove it from the control panel (1) WARNING! WARNING! WARNING!
  • Page 19: Weekly Maintenance

    WEEKLY MAINTENANCE WEEKLY MAINTENANCE WEEKLY MAINTENANCE WEEKLY MAINTENANCE CLEANING SQUEEGEE HOSE CLEANING SQUEEGEE HOSE CLEANING SQUEEGEE HOSE CLEANING SQUEEGEE HOSE Weekly, or whenever the suction in insufficient, it is necessary to check that the squeegee pipe is not obstructed. Should it be the case, proceed as follows to clean it: 1.
  • Page 20: Working Control

    WORKING CONTROL WORKING CONTROL WORKING CONTROL WORKING CONTROL INSUFFICIENT WATER TO THE BRUSHES INSUFFICIENT WATER TO THE BRUSHES INSUFFICIENT WATER TO THE BRUSHES INSUFFICIENT WATER TO THE BRUSHES 1. Check that the cock (1) is open. 2. Check that there is water in the solution tank. THE MACHINE DOES NOT CLEAN PROPERLY THE MACHINE DOES NOT CLEAN PROPERLY THE MACHINE DOES NOT CLEAN PROPERLY...
  • Page 21: Choice And Use Of Brushes Choice And Use Of Brushes

    CHOICE AND USE OF BRUSHES CHOICE AND USE OF BRUSHES CHOICE AND USE OF BRUSHES CHOICE AND USE OF BRUSHES POLYPROPYLENE BRUSH (PPL) POLYPROPYLENE BRUSH (PPL) POLYPROPYLENE BRUSH (PPL) POLYPROPYLENE BRUSH (PPL) It is used on all floor types and offers good resistance to wear and to hot water (not over 60 ° C). PPL is not hygroscopic, then preserves its characteristics even when working on wet floors.
  • Page 22 10016547 AA GRUPPO BASAMENTO ABILA 52B-BT BRUSH BASE ASSEMBLY GROUPE PLATEAU DES BROSSES GRUPPE BÜRSTENGESTELL GRUPO BANCADA CEPILLO...
  • Page 23 ITEM CODICE DESCRIPTION 200813 BRUSH BASE ASSEMBLY E83653 Splash guard AS20B E83970 Bushing E82309 Spring, Compression E83802 Hex Bolt M8x30 Zinc E83830 Hex Bolt M8x40 Zinc E81709 Nyloc Hex Nut, M8 Zinc E83832 Flat Washer M8.5x30x3 Nylon E83404 Flat Washer M9x24x2.5 Zinc E83028 MediumScrub Brush...
  • Page 24 10016548 AA PREM. BASAMENTO ABILA 52B-BT BRUSH BASE ASSEMBLY GROUPE PLATEAU DES BROSSES GRUPPE BÜRSTENGESTELL GRUPO BANCADA CEPILLO...
  • Page 25 ITEM DESCRIPTION E88005 Brush Base Deck Crewman AS20B 208069 COVER E88013 Pulley, Groove Brush Drive Crewman AS20B E88012 Pulley, Smooth Brush Drive Crewman AS20B E87278 Spacer Abila 52 E85724 Arm Abila 52 E87282 Spacer Abila 52 E87283 Pulley Abila 52 E87284 Shaft E81657...
  • Page 26 10016548 AA PREM. BASAMENTO ABILA 52B-BT BRUSH BASE ASSEMBLY GROUPE PLATEAU DES BROSSES GRUPPE BÜRSTENGESTELL GRUPO BANCADA CEPILLO...
  • Page 27 ITEM DESCRIPTION E87280 Pin Abila 52 E87285 Hex Bolt M8x50 Zinc E83836 Hex Bolt M5x16 Zinc E83879 Flat Washer M5x11x1 Zinc E88007 Bushing E83698 Tension Spring E82773 Flat Washer M10x21x2 Zinc E88008 Adjuster E83381 Nyloc Hex Nut, M10 Zinc E88009 Bushing E82576 Brush Motor 24VDC 400W...
  • Page 28 10016665 AA GRUPPO TELAIO ABILA 42-52 B FRAME ASSY GROUPE DE CHASSIS RAHMEN GRUPPE GRUPO BASTIDOR...
  • Page 29 ITEM DESCRIPTION 407637 FRAME E82525 Arm s42 E82833 E82834 Pivot Block 204226 COUPLING 215023 206838 PEDAL E83669 Pedal cover 427244 SPLASH GUARD E88103 Spacer E82551 Transport Wheel 175 OD x 45 W E82529 Caster, Rear Abila 408614 SCREW E81635 Screw, M6X45 E81735 Hex Bolt M12x35 Zinc 409081...
  • Page 30 10016584 AA PREM. TERGIPAVIMENTO ABILA 17-42-52 SQUEEGE ASSY GROUPE DE SUCEUR SAUGFUSS GRUPPE GRUPO LIMPIAPAVIMENTOS...
  • Page 31 ITEM DESCRIPTION E82665 Squeegee Shoe E81809 Band Clamp E83327 Squeegee Blade, Front E83417 Squeegee Blade, Gum Rubber 27" x 1 3/4" x 1/8" E83326 Squeegee Blade, Polyurethane 27" x 1 7/16" x 1/8" E81633 Band Clamp E83591 Knob E82451 Wheel 45 OD x 25 W E82253 Bushing, Brass OD 11.95mm x ID 8.9mm x L 8.45mm E82307...
  • Page 32 10016551 AA GRUPPO SERBATOI ABILA 06-07 TANKS ASSY GROUPE RESERVOIRS 1.1.8 TANK GRUPPE GRUPO TANQUE 1.1.2 1.1.7 1.1.4 1.1.11 1.2.3 1.1.1 1.1.13 1.1.12 1.3.7 1.2.7 1.1.16 1.3.5 1.2.2 1.3.3 1.3.4 1.3.6 1.2.6 1.2.5 1.2.4 1.2.11 1.2.1 1.1.9 1.3.2 1.1.10 1.1.14 1.1.3 1.1.15 1.2.10...
  • Page 33 ITEM DESCRIPTION 213352 TANK ASM 217003 SOLUTION TANK ASM 1.1.1 E82319 Tank Abila Solution 1.1.2 E82332 Gasket 1.1.3 E83560 Filter Asm 1.1.4 E82612 Filter 1.1.5 E83561 Bracket WS17 1.1.6 E83533 Angle WS17 400893 1.1.7 SUPPORT 1.1.8 E82429 1.1.9 E83851 Screw, Pan Hd Phil Self Tap M5.5x13 SS 1.1.10 E83799 Flat Washer M6.6x18x2 SS...
  • Page 34 10016551 AA GRUPPO SERBATOI ABILA 06-07 TANKS ASSY GROUPE RESERVOIRS 1.1.8 TANK GRUPPE GRUPO TANQUE 1.1.2 1.1.7 1.1.4 1.1.11 1.2.3 1.1.1 1.1.13 1.1.12 1.3.7 1.2.7 1.1.16 1.3.5 1.2.2 1.3.3 1.3.4 1.3.6 1.2.6 1.2.5 1.2.4 1.2.11 1.2.1 1.1.9 1.3.2 1.1.10 1.1.14 1.1.3 1.1.15 1.2.10...
  • Page 35 ITEM DESCRIPTION 1.3.5 E83037 Flat Washer M4x12x1.6 Zinc 1.3.6 E85784 Vac Motor Deadening 1.3.7 408879 SCREW 200823 FLOAT PROTECTION ASSY E81006 Vacuum Splash Guard E81615 Filter E83338 Float WS17 E83605 Split pin E82611 E82313 Grommet E82490 Hose, Abila E83799 Flat Washer M6.6x18x2 SS 200691 PLUG ASSY E82450...
  • Page 36 10016666 AA GRUPPO COMANDO TERGI ABILA B SQUEEGE CONTROL ASSY COMMANDE DE SUCEUR SAUGFUSS KONTROLL GRUPPE GRUPO COMANDO LIMPIAPAVIMENTOS 1.4.6 1.4.13 1.4.5 1.4.7 1.4.8 1.4.9 1.4.4 1.4.11 1.4.2 1.4.1 1.4.3 1.4.12 1.4.10...
  • Page 37 ITEM DESCRIPTION 200821 SQUEEGEE CONTROL ASM E86246 Coupling, Squeegee E83655 Adjuster Knob E83590 Chain 203067 SUPPORT WHEEL ASSY 408974 1.4.1 SCREW 1.4.2 E82798 Washer, 6x18x1.5 1.4.3 E83550 NyLoc Hex Nut, M6 Zinc 1.4.4 E82329 Threaded Pin 1.4.5 E81874 Flat Washer M8x17x1.6 Zinc 1.4.6 E83531 Knob...
  • Page 38 10016591 AA GRUPPO ASPIRAZIONE ABILA SUCTION MOTOR ASSEMBLY GROUPE MOTEUR DASPIRATION SAUGMOTORGRUPE GRUPO MOTOR SUCCION...
  • Page 39 ITEM DESCRIPTION E83454 Motor asp 24 volt E83897 Connector, Electrical Housing 30A E83883 Lug, Electrical 30A E83935 Wire Tie E82838 Motor Plaque E88017 Screw, Pan Hd Phil Self Tap M4.8x13 SS E87975 Stud Bolt Tripla 407504 SUCTION MOTOR E83966 Hose Clamp E82761 Washer 6x12x1.6 E83550...
  • Page 40 10016552 AA GRUPPO IMP. IDRICO ABILA 17-20-42-52 WATER UNIT GROUPE HIDRIQUE WASSERGRUPPE GRUPO AGUA ABILA 42-52 ABILA 17-20...
  • Page 41 ABILA 42-52 ITEM DESCRIPTION E83943 Nipple, Double Male 3/8" E83361 Ball Valve, 5/8 Double Female E82269 Barbed Fitting, 3/8 in. E83534 Solution valve lever E83816 Screw E83532 Solution rod E83537 Clip E83845 Nut, M5 E82309 Spring, Compression E83798 Flat Washer M6x30x3 PVC Black E83850 Flat Washer M5x20 SS E83639 Solution control knob E83535 Hex Nut, M5x5 Zinc...
  • Page 42 10016677 AA GRUPPO IMP. ELETTRICO ABILA B ELECTRIC COMPONENTS COMPOSANTS ELECTRIQUES ELEKTROTEILE COMPONENTES ELÉCTRICOS...
  • Page 43 ITEM DESCRIPTION 202966 ELECTRIC SYSTEM 200822 HANDLE BAR E83547 M6x16 Bolt, Zinc Hex Head E81983 Hex Bolt M6x40 Zinc E82761 Washer 6x12x1.6 E82798 Washer, 6x18x1.5 E82774 Lock Washer, M6 Zinc...
  • Page 44 10016667 AA PREM. MANUBRIO ABILA B HANDLE BAR TIMON LENKSTANGE MANILLAR...
  • Page 45 ITEM DESCRIPTION E83407 Handle bar body WS17 E83408 Handle bar (pipe) WS17 E83465 WS17 lever E83405 Handle bar cover WS17 E82308 Pin 408796 VITE M6x20 TCEI UNI 5931 ZINC E20342 Soc Hd Cap Screw M6x40 Zinc 408881 VITE D.4,2x16 AUTOF. UNI 6954 E88042 Flat Hd Soc Machine Screw M6x16 Zinc E83550 NyLoc Hex Nut, M6 Zinc E82761 Washer 6x12x1.6...
  • Page 46 10016583 AA PREM. IMPIANTO ELETTRICO ABILA B-BT ELECTRIC COMPONENTS COMPOSANTS ELECTRIQUES ELEKTROTEILE COMPONENTES ELÉCTRICOS...
  • Page 47 ITEM DESCRIPTION 204228 COUPLING E83540 Lever WS17 E82550 Handle - Lever S42 E82698 bushing E82772 Hex Bolt M6x20 Zinc E83550 NyLoc Hex Nut, M6 Zinc E81477 Knob 25X50 M8 E82456 Hex Bolt M6x14 Zinc E82774 Lock Washer, M6 Zinc E83160 Relay 24VDC 30A E83867 Nyloc Hex Nut, M4x6 Zinc...
  • Page 50 ITEM DESCRIPTION ITEM DESCRIPTION CABLES 68024001 E83328 Vacuum switch Cables black-red+battery terminals + 68024002 E83175 battery level display Cables black-red + conn. 50A -3/4- 68024003 E83328 Vacuum switch Cables black-red with couplings -5/6- 68024004 E83157 battery indicator card Cables black-red + conn. 30A -7/8- E82796 E83844 Switch, Momentary...
  • Page 51 Doc. 10001210 ADJUSTMENTS Emesso 04/2007 ABILA 42-52 Rev. INSPECTIONS Pag. 1 di 6 REPLACE AND DELETE THE DOCUMENT RC2400 REV 03 OF 10/2005 READ THE USE AND MAINTENANCE HANDBOOK Inspection electric system 1. Check the functionality of the electric system: brush motor (the motor ignition depends on the double consent of the brush switch...
  • Page 52 Doc. 10001210 ADJUSTMENTS Emesso 04/2007 ABILA 42-52 Rev. INSPECTIONS Pag. 2 di 6 Adjustment battery check card 1. Check-up the right set-up of the battery check card. The adjustment can be performed by microswitches. 2. The possibles configurations are the following: 24 V 24 V 36 V...
  • Page 53 Doc. 10001210 ADJUSTMENTS Emesso 04/2007 ABILA 42-52 Rev. INSPECTIONS Pag. 3 di 6 Aspiration test 1. To verify cleaning and functionality of the filter - float. The rod of the float has to move freely in the center of the filter.
  • Page 54 Doc. 10001210 ADJUSTMENTS Emesso 04/2007 ABILA 42-52 Rev. INSPECTIONS Pag. 4 di 6 2. Spring adjustment friction for inclination brush base Adjust the lock nut in order to have a spring length of 9 mm. The correct regulation guarantees a tender and gradual inclination of the brush base.
  • Page 55 Doc. 10001210 ADJUSTMENTS Emesso 04/2007 ABILA 42-52 Rev. INSPECTIONS Pag. 5 di 6 Squeegee adjustment 1. Adjustment squeegee lifting Loose the nut. Screw the threaded shaft until the head of the shaft arrives to the fork base. Fix the nut. Shaft edge Squeegee adjustment The rubbers must have a inclination from 30°...
  • Page 56 Doc. 10001210 ADJUSTMENTS Emesso 04/2007 ABILA 42-52 Rev. INSPECTIONS Pag. 6 di 6 Functional inspection of the machine Check the funtionality of switches and lamps; Check the brush assembly funtionality; Check the funtionality of brush motor; Check the funtionality of the squeegee; Check the funtionality of suction motor;...
  • Page 57 Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective the owner will be credited for the cost of replacement parts plus shipping and handling.

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Crewman as20b

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