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BETCO GENESYS Series Operator And Parts Manual

20" transaxle drive automatic scrubber
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E26800-00
E26900-00
GENESYS
GENESYS
Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com
SERIES
SERIES
™
400 Van Camp • Bowling Green, Ohio 43402
20" Transaxle Drive
Automatic Scrubber
Operator and Parts
Manual
1

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  • Page 1 E26800-00 E26900-00 GENESYS GENESYS SERIES SERIES ™ 20" Transaxle Drive Automatic Scrubber Operator and Parts Manual 400 Van Camp • Bowling Green, Ohio 43402 Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Specifications ..............................3 Safety Information ............................4 Machine Preparation: Unpacking........................5 Transporting the Machine: Tie Down Procedure .....................6 Batteries ..............................7 - 9 Charging ................................10 Machine Preparation / Setup ..........................11 Machine Operational Controls ....................... 12 - 13 Drive System ..............................14 Disk Machine Pad Driver and Brush .......................15 Orbital Machine Pad ............................16 Recovery System .............................

  • Page 3: Specifications

    Armor Telemetry & Reporting ™ Fortify Foam Control ™ Brush: General Purpose SoliChem Chemicals: Daily: pH7 Ultra ™ Degreaser: EnviroZyme Grease Solv ® For more information on the available options and accessories for your machine, contact your nearest authorized Betco ® equipment representative.

  • Page 4: Safety Information

    • Have your BETCO service center check the machine once a year. • When your BETCO machine is ready to be retired, the machine must be disposed of properly. It contains oils and electronic components. The machine was built using totally recyclable materials.

  • Page 5: Machine Preparation: Unpacking

    20” Automatic Scrubber must be properly maintained through ™ regular cleaning and maintenance as outlined in this manual. Use of genuine Betco OEM parts is strongly recommended. For any questions about caring for the machine, or if issues should arise, please contact Betco’s Technical Support Department or the nearest authorized Betco Equipment dealer.

  • Page 6: Transporting The Machine: Tie Down Procedure

    TRANSPORTING THE MACHINE: TIE DOWN PROCEDURE When transporting, the GeneSys 20” Automatic Scrubber must be properly tied down to keep the machine protected and in ™ good working condition. Using features of the machine’s design, below are suggestions to secure the machine efficiently and effectively during transport.

  • Page 7: Batteries

    BATTERIES The GeneSys 20” Automatic Scrubber is supplied with two 12-volt batteries and an onboard battery charger. The batteries, installed in the battery compartment beneath the recovery tank, may be either Wet Cell (aka Flooded), which require periodic maintenance, or maintenance- free Absorbed Glass Mat (AGM).
  • Page 8 The electrolyte levels of all wet cell batteries need to be checked periodically to ensure proper performance and long battery life. Depending on the local climate and use, Betco recommends that batteries should be checked at least once a week. If the machine sees heavy use, check batteries every 2 to 3 days.
  • Page 9 BATTERIES continued MAINTAINING LEAD-ACID BATTERIES WITH FORTIFY WET BATTERY PROTECTION SYSTEM ™ The Fortify Wet Battery Protection System monitors the ™ electrolyte levels of the batteries using a sensor inserted into the batteries and lights an indicator LED to notify the operator to water the batteries when levels are low.

  • Page 10: Charging

    ON-BOARD CHARGER WARNING: Perform one battery charging cycle before using the machine. The on-board charger, located on the bottom of the lower control panel, has LEDs to indicate the charging status and the type of battery to charge. Before charging any batteries, use the “Select Battery Type” button on the charger to configure the charger for the type of battery that is being charged.

  • Page 11: Machine Preparation / Setup

    MACHINE PREPARATION / SETUP SQUEEGEE INSTALLATION 1. Position the squeegee behind the machine and align the knob posts with the squeegee carrier slots. 2. Lift the squeegee and slide into the slots. (Fig. 1) 3. Tighten down the knobs to secure the squeegee. (Fig. 2) 4.

  • Page 12: Machine Operational Controls

    CAUTION: Repeated tripping of a breaker may cause damage to any of the electrical components being protected by the breaker. A breaker repeatedly tripping may be an indication of a component failure or an electrical short – contact Betco® Technical Support immediately to address the issue. BATTERY METER The battery meter reports the accumulated machine hours and battery charge status.
  • Page 13 MACHINE OPERATIONAL CONTROLS HEAD LIFT The scrub deck control knob located on the console sets the scrub deck down pressure for cleaning, as well as raising the scrub deck for transport. Select a scrub deck down pressure appropriate for the cleaning task to be done. Low Pressure: Daily cleaning of normal soils Medium Pressure: Heavy soils Deep scrub...

  • Page 14: Drive System

    DRIVE SYSTEM MACHINE OPERATION To drive the machine, use the console bail located just in front of the machine handle to control the forward and reverse movement, and the speed control knob to adjust the movement speed. The speed control knob is located on the console handle and is used to control the movement speed of the machine.

  • Page 15: Disk Machine Pad Driver And Brush

    DISK MACHINE PAD DRIVER AND BRUSH PAD DRIVER AND BRUSH REMOVAL NOTE: DO NOT use any machine without a pad or brush. Operating a machine without a pad or brush will damage the machine. 1. Raise the scrub deck to the transport position. 2.

  • Page 16: Orbital Machine Pad

    ORBITAL MACHINE PAD STANDARD CLEANING OPERATIONS NOTE: DO NOT use any machine without a pad. Operating a machine without a pad will damage the machine. 1. Attach an orbital pad to the scrub head by overlapping the front by ½” and aligning the sides.

  • Page 17: Recovery System

    RECOVERY SYSTEM DRAINING THE RECOVERY TANK 1. Find an approved drain location to empty the recovery tank. 2. Lift the drain hose off of the hose hook, remove the cap (keeping it above the tank’s water level), fold over the collar and lower into the drain location. 3.
  • Page 18 RECOVERY SYSTEM continued FORTIFY FOAM CONTROL ™ Proactively control foam in the recovery tank and protect the vacuum fan with the Fortify foam control puck underneath the debris tray inside the recovery tank. ™ FORTIFY FOAM CONTROL PUCK REPLACEMENT ™ 1.

  • Page 19: Squeegee Assembly

    SQUEEGEE ASSEMBLY The GeneSys 20” Automatic Scrubber ™ comes standard with Linatex squeegee ® blades, providing tear-resistance and wet- abrasion resistance for optimal water pick-up on most floor surfaces. The Linatex blades use the patented ® Airoflex design which features valves along ®...
  • Page 20 SQUEEGEE ASSEMBLY continued DRIP TRAP INSPECTION 1. Inspect the drip trap on the topside of the squeegee by removing the two thumb screws. 2. Rinse off the drip trap and remove any debris. 3. Wipe and clean the squeegee frame before re-installing the drip trap. SQUEEGEE OPERATION 1.

  • Page 21: Solichem ™ Solution Distribution System

    SOLICHEM TECHNOLOGY SYSTEM ™ Betco’s SoliChem Technology is an on-board chemical proportioning system that eliminates the need to pour chemical into ™ the solution tank. Plan water from the solution tank flows over a SoliChem solid, dissolving the solid, and the proportioned ™...

  • Page 22: Fortify Armor Telemetry

    FORTIFY ARMOR TELEMETRY ™ ™ The optional ARMOR Telemetry unit can monitor and report various metrics of machine performance, including run time ™ activity, charging history, and impact notifications. The information collected is sent via cellular network to Armordata.com, where the web-based dashboard interface allows easy viewing of the equipment’s productivity can be tracked. DEVICE REGISTRATION 1.

  • Page 23: Fortify Programmable Timer Lockout

    FORTIFY PROGRAMMABLE TIMER LOCKOUT ™ The optional timer lockout can be programmed to limit operation of the machine by time of day and days of the week, preventing unauthorized use while not interfering with productivity. A red status light on the timer lockout is active when timer lockout has enabled machine operation. The timer is located on the back panel of the machine and is protected from tampering by a metal cover.

  • Page 24: Parts Diagrams And Listings

    FRAME DIAGRAM (1083)
  • Page 25 FRAME PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28878-00 FRAME, WELDMENT, GENESYS 20 E11146-00 NUT, HEX, 3/8-16, NYLOC, ZP E29400-00 BRACKET, TRANSAXLE MTG E29438-00 WASHER, FLAT, 0.406 ID x 0.750 OD, 0.040 THK 8 E81067-00 WASHER, LOCK, 0.322 ID x 0.583 OD, SPLIT, ZP 4 E28937-00 WASHER, FLAT, 0.505 ID x 0.750 OD, 0.067 THK, NYLON 6 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP E28936-00 BEARING, SLEEEVE, 0.375 ID x 0.501 OD x 0.375 LG 2...
  • Page 26 HEAD LIFT DIAGRAM (1084)
  • Page 27 HEAD LIFT PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28684-00 BUSHING, SLEEVE, 0.323 ID x 0.497 OD, 0.655 LG 2 E11146-00 NUT, HEX, 3/8-16, NYLOC, ZP E28685-00 BUSHING, SLEEVE, 0.501 ID x 0.627 OD, 0.625 LG 4 E12524-00 NUT, HEX, 5/16-18, SS E28863-00 ARM, HEAD LIFT E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP...
  • Page 28 DISK HEAD DIAGRAM (1085)
  • Page 29 DISK HEAD PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28855-00 FRAME, DISK HEAD, 20in, WELDMENT E29012-00 ROLLER, 0.575 ID x 1.000 OD, 0.850 LG E28881-00 SHROUD, DISK HEAD w/ CUTOUTS, 20in E28623-00 NUT, HEX, 5/16-18, THIN, NYLOC, SS E28622-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS 9 E12524-00 NUT, HEX, 5/16-18, SS E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP...
  • Page 30 ORBITAL MOTOR AND BEARING HUB DIAGRAM (1086-01)
  • Page 31 ORBITAL MOTOR AND BEARING HUB PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28896-00 FRAME, ORBITAL HEAD, 20in, WELDMENT E28631-00 HUB WASHER E28622-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS 2 E28524-00 BALL BEARING, SKF DEEP GROOVE, 6011 2RS1/C3GJN 1 E28623-00 NUT, HEX, 5/16-18, THIN, NYLOC, SS E28632-00 RETAINING RING, INT., 90mm BORE x 3.15mm GROOVE 1 E28521-00 MOTOR, 24VDC, 2200 RPM, 0.75 HP...
  • Page 32 ORBITAL HEAD LIFT BRACKETS DIAGRAM (1086-02)
  • Page 33 ORBITAL HEAD LIFT BRACKETS PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28896-00 FRAME, ORBITAL HEAD, 20in, WELDMENT E28860-00 BRACKET, LH DECK MOUNT, 20in E28531-00 ISOLATOR BUSHING, 0.313 ID x 1.250 OD, PVC BLUE 8 E28623-00 NUT, HEX, 5/16-18, THIN, NYLOC, SS E29553-00 BOLT, HEX HD, 5/16-18 x 1.375 LG, SS E28694-00 BOLT, HEX HD, 5/16-18 x 1.500 LG, PT E28622-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS 10...
  • Page 34 ORBITAL PAD DRIVER AND MANIFOLD DIAGRAM (1086-03)
  • Page 35 ORBITAL PAD DRIVER AND MANIFOLD PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28896-00 FRAME, ORBITAL HEAD, 20in, WELDMENT E28639-00 SCREW, FLAT HD HEX, 5/16-18 x 0.625 LG E28622-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS 5 E28898-00 MANIFOLD, WATER FEED E28624-00 NUT, HEX, 5/16-18, NYLOC, SS E28534-00 LOOP CLAMP, 0.75 DIA...
  • Page 36 SOLUTION DELIVERY DIAGRAM REF FRAME (1087-01)
  • Page 37 SOLUTION DELIVERY PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28889-00 SOLUTION TANK WITH INSERTS AND CUTOUTS 1 E28761-00 SCREW, PAN HD TORX, #8-16 TF x 0.750 LG E29388-00 WASHER, FLAT, 0.344 ID x 1.000 OD, 0.062 THK 2 EP50224-00 HOSE, 0.375 ID, REINFORCED CLEAR PVC, 1.50 LG 1 E29403-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.057 THK 2 EP50226-00 HOSE, 0.375 ID, REINFORCED CLEAR PVC, 3.25 LG 1...
  • Page 38 FRONT COVER DIAGRAM (1087-02)
  • Page 39 FRONT COVER PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28889-00 SOLUTION TANK WITH INSERTS AND CUTOUTS 1 E29579-00 BUSHING, SLEEVE, 0.315 ID x 0.500 OD, 0.250 LG, OIB 4 E29403-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.057 THK 4 E28888-00 FRONT COVER, SOLUTION TANK w/ CUTOUTS 1 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP E28825-00 COVER, FRONT FILL PORT...
  • Page 40 SOLUTION TANK, REAR DIAGRAM (1087-04)
  • Page 41 SOLUTION TANK, REAR PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28889-00 SOLUTION TANK WITH INSERTS AND CUTOUTS 1 E28737-00 BRACKET, CHARGER CORD WRAP E29403-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.057 THK 1 E28704-00 ELECTRICAL CORD, BATTERY CHARGER E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP E28823-00 GASKET, GENESYS CONSOLE HANDLE E28712-00 HANGER, DRAIN CUFF...
  • Page 42 RECOVERY TANK DIAGRAM (1088)
  • Page 43 RECOVERY TANK PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28596-00 HINGE, 4.000 LEAF HT E10734-00 BOLT, HEX HD, 1/4-20 x 0.625 LG, ZP E29569-00 SCREW, FLANGED BUTTON HD HEX, 5/16-18 x 0.625 LG, SS 8 E28607-00 GASKET, FLOAT MOUNT E28886-00 RECOVERY TANK WITH INSERTS AND CUTOUTS 1 E29562-00 MOUNT, FLOAT BALL CAGE...
  • Page 44 INNER ELECTRICAL PANEL DIAGRAM REF SOLUTION TANK (1089)
  • Page 45 INNER ELECTRICAL PANEL PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28891-00 PANEL, INNER ELECTRICAL, WELDMENT E28853-00 NUT, HEX, 1/4-20, FLEX-TOP LOCK, CDPL E28924-00 CONTACTOR, 100A 24V E29373-00 SPACER, 0.140 ID x 0.250 OD, 0.250 LG E28618-00 NUT, HEX, 1/4-20, NYLOC, SS E28892-00 CONTROL BOARD, G20 TRACTION DISC/ORBITAL 1 E28949-00 CONTROLLER, I-DRIVE...
  • Page 46 OUTER ELECTRICAL PANEL DIAGRAM (1090)
  • Page 47 OUTER ELECTRICAL PANEL PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28890-00 PANEL, OUTER ELECTRICAL, WELDMENT E28895-00 CHARGER, PCS 2421 E28768-00 POT SPACER AND PIN ASSEMBLY E28912-00 SCREW, BUTTON HD HEX, #10-32 x 0.750 LG, SS 4 E29706-00 POTENTIOMETER, 5K ohm E28954-00 BREAKER, 30A E28606-00 KNOB, KNURLED, 0.250 SHAFT, 0.925 OD, METAL 1...
  • Page 48 HANDLE AND CONSOLE DIAGRAM (1091)
  • Page 49 HANDLE AND CONSOLE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28915-00 HANDLE, CONSOLE CONTROLS, FRONT, GENESYS 1 E29328-00 SPRING, COMPRESSION, 0.376 ID x 0.500 OD, 0.750 LG 2 E29301-00 HANDLE, CONSOLE CONTROLS, BACK, GENESYS 1 E12524-00 NUT, HEX, 5/16-18, SS E29336-00 SCREW, FLAT HD TORX, #2 TF x 0.500 LG E28833-00 SWITCH, LEVER ACTION, IP67...
  • Page 50 SQUEEGEE LIFT LEVER DIAGRAM (1087-03)
  • Page 51 SQUEEGEE LIFT LEVER PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28889-00 SOLUTION TANK WITH INSERTS AND CUTOUTS 1 E29013-00 LEVER, SQUEEGEE LIFT, WELDMENT E28775-00 WASHER, FLAT, 0.203 ID x 0.438 OD, 0.040 THK, SS 2 E28763-00 SCREW, FLAT HD HEX, 5/16-18 x 1.000 LG, BO 1 E28761-00 SCREW, PAN HD TORX, #8-16 TF x 0.750 LG E28721-00 CAP, SQUEEGEE LEVER...
  • Page 52 SQUEEGEE DIAGRAM (1092)
  • Page 53 SQUEEGEE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28871-00 SQUEEGEE WELDMENT, 30.5in E29553-00 BOLT, HEX HD, 5/16-18 x 1.375 LG, SS E28872-00 BLADE, FRONT SQUEEGEE, 30.5in E28624-00 NUT, HEX, 5/16-18, NYLOC, SS E28873-00 BLADE, REAR SQUEEGEE, 30.5in E29398-00 NUT, HEX, 5/16-16, THIN, ZP E28874-00 CLAMP ASSEMBLY, FRONT SQUEEGEE, 30.5in E28568-00 CASTER, SWIVEL, STUD MOUNT, 2in...
  • Page 54 BATTERY OPTIONS DIAGRAM (1093)
  • Page 55 BATTERY OPTIONS PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E88030-00 BATTERY, AGM, 12 VDC 110 AH, CROWN 12CRV110 2 E29023-00 BATTERY CABLE, 17in, RED E11767-00 BATTERY, WET, 12 VDC 130 AH, CROWN 31HDC 2 E29022-00 BATTERY CABLE, 21in, BLACK E28887-00 BATTERY, 12 VDC 150 AH, WET, TROJAN T-1275 2 E29203-00 BATTERY CABLE, 12in, BLACK E29204-00 BATTERY CABLE, 5in, RED...
  • Page 56 SOLICHEM OPTION DIAGRAM ™ FROM WATER PUMP FROM SCRUB DECK (1094)
  • Page 57 SOLICHEM OPTION PARTS LISTING ™ Item# Part # Description Qty. Item# Part # Description Qty. E29315-00 FITTING, TEE, 3/8 BARB, PLASTIC E29308-00 FLANGE, INNER PUCK CAGE E28774-00 SENSOR, CONDUCTIVITY 1/4" PROBE DIA E29309-00 SCREEN, PUCK CAGE, SS E28827-00 HEAT SHRINK, 0.500 ID, BLACK E29310-00 ROD, 0.25 OD, PVC, GRAY, 7.25"...
  • Page 58 TIMER AND ARMOR OPTIONS DIAGRAM ™ REF SOLUTION TANK (1095)
  • Page 59 TIMER AND ARMOR™ OPTIONS PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E29374-00 STANDOFF, #4-40, 0.250 OD, 1.250 LG E29375-00 STANDOFF, #10-32, 0.250 OD, 1.250 LG E28966-00 MACHINE TIMER E28965-00 ARMOR BATTERY PROTECTION DEVICE E29368-00 WASHER, FLAT, 0.125 ID x 0.312 OD, 0.030 THK 4 E29580-00 WASHER, FLAT, 0.210 ID x 0.500 OD, 0.050 THK 2 E29369-00 SCREW, BUTTON HD HEX, #4-40 x 0.250 LG, ZP 4 E29367-00 SCREW, BUTTON HD HEX, #10-32 x 0.500 LG, ZP 2...

  • Page 60: Recommended Service Parts List

    GENESYS RECOMMENDED SERVICE PARTS ™ PART # PART NAME DIAGRAM WEAR 20ORB OPTIONAL ITEM PARTS E29459-00 STATIC STRAP FRAME E28872-00 BLADE, FRONT SQUEEGEE, 30.5in SQUEEGEE E28873-00 BLADE, REAR SQUEEGEE, 30.5in SQUEEGEE E28903-00 KNOB, 4-ARM, 5/16-18 HOLE, PLASTIC SQUEEGEE E28784-00 PCB, TDS SENSOR SOLICHEM™...

  • Page 61: Recommended Maintenance

    GENESYS RECOMMENDED MAINTENANCE ™ SYSTEM REFERENCE SECTION DAILY WEEKLY MONTHLY SIX MONTHS CONTROL PANEL INSPECT ALL CONTROLS AND HARDWARE FOR PARTS DIAGRAMS SECURITY & SERVICEABILITY VERIFY PROPER OPERATION OF ALL CONTROLS SOLUTION DISTRIBUTION VERIFY SOLUTION FLOW AND ADJUSTMENT SOLUTION DISTRIBUTION OPERATION CLEAN AND INSPECT INLINE FILTER SOLUTION DISTRIBUTION...

  • Page 62: Troubleshooting Guide

    TROUBLESHOOTING GUIDE ISSUE POTENTIAL CAUSE PROPOSED SOLUTION MANUAL SECTION INSUFFICIENT WATER TO SCRUB HEAD SOLUTION SETTING TOO LOW ADJUST SOLUTION CONTROL SOLUTION DISTRIBUTION SOLUTION TANK IS EMPTY ADD WATER TO THE SOLUTION TANK SOLUTION DISTRIBUTION SOLUTION TUBE IS KINKED OR CLOGGED INSPECT TUBES SOLUTION DISTRIBUTION SOLUTION SHUTOFF VALVE IS CLOSED...

  • Page 64: Warranty

    Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective, the owner will be credited for the cost of replacement parts plus shipping and handling.

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