Gas Heat Minimum Supply Air - Johnson Controls ZF Series Installation Manual

Table 17:Gas heat minimum supply air
Size (tons) Model
078
ZF
(6.5)
090
ZF
(7.5)
102
ZF
(8.5)
120
ZF
(10)
150
ZF
(12.5)
Gas connection
Route the gas supply line within the space and roof curb with the
exit through the unit's basepan. See Figures 8 and 9 for the gas
piping inlet location. Typical supply piping arrangements are
shown in Figures 25 and 26. All pipe nipples, fittings, and the gas
cock are field supplied or may be purchased in the Ducted
Systems accessory kit #1GP0405.
Apply the following gas piping recommendations.
• You must install a drip leg and a ground joint union in the
gas piping.
• When required by local codes, install a manual shut-off
valve outside of the unit.
• Use wrought iron or steel pipe for all gas lines. Apply pipe
dope sparingly to male threads only.
Natural gas may contain some propane. Propane is an
excellent solvent and will quickly dissolve white lead and
most standard commercial compounds. A special pipe
dope must be used when assembling wrought iron or
steel pipe. Shellac based compounds such as Gaskolac
or Stalastic, and compounds such as Rectorseal #5,
Clydes's or John Crane may be used.
• Clean all piping of dirt and scale. Hammer on the outside
of the pipe and blow out loose particles. Before initial
start-up, make sure that all gas lines external to the unit
are purged of air.
• The gas supply must be a separate line and installed in
accordance with all safety codes as prescribed under
Limitations.
• You must install a 1/8-inch NPT plugged tapping,
accessible for test gage connection, immediately
upstream of the gas supply connection to the unit.
• After the gas connections are complete, open the main
shut-off valve admitting normal gas pressure to the mains.
Check all joints for leaks with soap solution or other
material suitable for the purpose. Never use a flame.
Johnson Controls Ducted Systems
Heat size
Minimum
N12 1950
N18 1950
N12 2250
N18 2250
N12 2550
N18 2550
N18 3000
N24 3000
N18 3750
N24 3750
LP units, tanks, and piping
All gas heat units are shipped from the factory equipped for
natural gas use only. The unit may be converted in the field for
use with LP gas with accessory kit model 1NP0442.
Supply air (CFM)
Cooling
Maximum Minimum
3250 1950
3250 1950
3750 2250
3750 2250
4250 2550
4250 2550
5000 3000
5000 3000
6250 3750
6250 3750
Fire or explosion hazard
Failure to follow the safety warning exactly could result
in serious injury, death, or property damage.
Never test for gas leaks with an open flame. Use a
commercially available soap solution made specifically
for the detection of leaks to check all connections. A fire
or explosion may result causing property damage,
personal injury, or loss of life.
The furnace and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing at pressures greater than 1/2
PSIG.
Pressures greater than 1/2 PSIG cause gas valve
damage resulting in a hazardous condition. If the gas
valve is subjected to a pressure greater than 1/2 PSIG, it
must be replaced.
The furnace must be isolated from the gas supply piping
system by closing its individual manual shut-off valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 PSIG.
Threaded joints must be coated with a sealing
compound that is resistant to the action of liquefied
petroleum gases. Do not use Teflon tape.
5566018-YIM-B-1018
Heating
Maximum
3250
3250
3750
3750
4250
4250
5000
5000
6250
6250
35