User Manuals: Johnson Controls ZF120 Rooftop

Manuals and User Guides for Johnson Controls ZF120 Rooftop. We have 3 Johnson Controls ZF120 Rooftop manuals available for free PDF download: Installation Manual

Johnson Controls ZF120 Installation Manual (77 pages)

Brand: Johnson Controls | Category: Air Conditioner | Size: 2 MB

Table of Contents
1
General
2
Installation
5
Preceding Installation
5
Unit Shipping Bracket
5
Condenser Covering
5
Compressor Section
5
Limitations
6
Unit Components
7
Component Location Table
7
Component Location
7
Location
8
Clearances
8
Rigging and Handling
8
ZF078-150 Unit Limitations
8
ZF078-150 Weights and Dimensions
9
Unit 4 Point Load Weight
9
Unit 6 Point Load Weight
9
Center of Gravity
9
ZF078-150 Unit Accessory Weights
10
ZF078-120 Unit Physical Dimensions
10
ZF078-120 Physical Dimensions
10
ZF150 Unit Physical Dimensions
11
ZF150 Physical Dimensions
11
Gas Inlet and Drain Components
12
ZF078-150 Unit Clearances
12
ZF078-150 Unit Bottom Duct Openings
13
ZF078-150 Unit Electrical Entry
14
ZF0178-120 Side Duct Dimensions
15
ZF150 Side Duct Dimensions
15
ZF078-120 Unit Side Duct Openings
15
ZF150 Unit Side Duct Openings
15
Left/End Duct Dimensions
16
ZF078-150 Unit Left Duct Opening
16
Roof Curbs
17
Roof Curb Components
17
ZF078-150 Roof Curb
17
ZF078-150 Transition Roof Curb
17
Ductwork
18
Side Panels
18
Side Panels with Hole Plugs
18
Return Downflow Plenum with Panel
18
Discharge Panel in Place
18
Condensate Drain
19
Compressors
19
Filters
19
Side Panels for Economizer Hood Tops
19
Power and Control Wiring
20
Field Wiring Disconnect - Cooling Unit with or Without Electric Heat and All Units with a VFD Option
21
Field Wiring Disconnect - Cooling Unit with Gas Heat Without a VFD Option
21
Control Wire Sizes
22
Typical Electronic Thermostat Field Wiring
22
Electrical Data
23
ZF078-150 Physical Data
31
Optional Electric Heat
33
Electric Heat Minimum Supply Air
33
Optional Gas Heat
34
Gas Pipe Sizing - Capacity of Pipe
34
Side Entry Gas Piping
34
Bottom Entry Gas Piping
34
Gas Heat Minimum Supply Air
35
Options and Accessories
36
Optional Variable Air Volume
37
Simplified VFD Wiring
38
Optional Hot Gas Bypass (HGBP)
39
Economizer Sequences
39
Dry Bulb Changeover
39
Single Enthalpy Changeover
39
Dual Enthalpy Changeover
39
Auto
39
Free Cooling Operation
39
Power Exhaust
40
Smart Equipment™ Economizer Board
41
SE-ECO1001-0 Economizer Controller
41
Supply Air Limitations
45
Belt Adjustment
45
Altitude/Temperature Correction Factors
46
Airflow Performance
48
Airflow Performance - Side Duct Application
48
Airflow Performance - Bottom Duct Application
50
RPM Selection
51
Air Balance
52
Checking Air Quantity
52
Indoor Blower Specifications
52
Power Exhaust Specifications
52
Dry Coil Delta P
53
Motor Sheave Datum Diameters
54
Operation
55
Cooling Sequence of Operation
55
Additional Static Resistance
55
Cooling Operation Errors
57
Electric Heating Sequence of Operations
58
Electric Heat Operation Errors
58
Gas Heating Sequence of Operations
59
Ignition Control Board
59
Electric Heat Limit Setting 50 In. Cabinet
59
Electric Heat Limit Setting 42 In. Cabinet
59
Electric Heat Anticipator Setpoints
59
Gas Heating Operation Errors
60
Cooling Start-Up
61
Gas Heat Start-Up
61
Gas Heat Limit Control Settings
61
Gas Heat Anticipator Setpoints
61
Checking Gas Heat Input
62
Gas Rate Cubic Feet Per Hour
63
Gas Heat Stages
63
Charging the Unit
64
Navigation Components for the Smart Equipment™ Control Board
64
Typical Flame
64
Typical Gas Valve
64
Smart Equipment™ Unit Control Board
65
Unit Control Board
65
Cable for FC Buses and SA Buses in Order of Preference
71
Ignition Control Flash Codes
71
Start-Up Sheet
72
5566018-Yim-B-1018
77

Johnson Controls ZF120 Installation Manual (76 pages)

R-410A W/SIMPLICITY SE 6-1/2 - 12-1/2 Ton 60 Hertz

Brand: Johnson Controls | Category: Air Conditioner | Size: 3 MB

Table of Contents
1
General
2
Installation
5
Preceding Installation
5
Unit Shipping Bracket
5
Condenser Covering
5
Compressor Section
5
Limitations
6
Component Location (ZF120 Shown)
6
Location
7
Rigging and Handling
7
ZF078-150 Unit Limitations
7
Weights and Dimensions
8
Unit 4 Point Load Weight
8
Unit 6 Point Load Weight
8
Center of Gravity
8
ZF078-150 Unit Accessory Weights
9
Zf078-120
9
Zf150
10
ZF078-150 Unit Physical Dimensions
11
ZF078-150 Unit Clearances
11
ZF078-150 Unit Bottom Duct Openings
12
ZF078-150 Unit Electrical Entry
13
ZF078-120 Unit Side Duct Openings
13
Side Duct Dimensions
14
ZF150 Unit Side Duct Openings
14
ZF078-150 Unit Left Duct Opening
14
Ductwork
15
ZF078-150 Roof Curb
15
ZF078-150 Transition Roof Curb
15
Side Panels
16
Condensate Drain
16
Side Panels with Hole Plugs
16
Return Downflow Plenum with Panel
16
Discharge Panel in Place
16
Save Side Panels for Economizer Hood Tops
16
Compressors
17
Filters
17
Power and Control Wiring
17
Condensate Drain
17
Field Wiring Disconnect - Cooling Unit With/Without Electric Heat and All Units with VFD Option
18
Field Wiring Disconnect - Cooling Unit with Gas Heat Without VFD Option
19
Control Wire Sizes
20
Typical Electronic Thermostat Field Wiring
20
Electrical Data
21
ZF078-150 Physical Data
29
Optional Electric Heat
31
Electric Heat Minimum Supply Air
31
Optional Gas Heat
32
Gas Pipe Sizing - Capacity of Pipe
32
Side Entry Gas Piping
32
Bottom Entry Gas Piping
32
Gas Heat Minimum Supply Air
33
Options/Accessories
34
Optional Variable Air Volume (VAV)
35
Simplified VFD Wiring
36
Optional Hot Gas Bypass (HGBP)
37
Economizer Sequences
37
Dry Bulb Changeover
37
Single Enthalpy Changeover
37
Dual Enthalpy Changeover
37
Auto
37
Free Cooling Operation
37
Power Exhaust
38
Simplicity SE Economizer Board Details
39
SE-ECO1001-0 Economizer Controller
39
Supply Air Limitations
42
Belt Adjustment
43
Altitude/Temperature Correction Factors
44
Airflow Performance - Side Duct Application
46
Airflow Performance
46
Airflow Performance - Bottom Duct Application
48
RPM Selection
49
Air Balance
50
Checking Air Quantity
50
Indoor Blower Specifications
50
Power Exhaust Specifications
50
Dry Coil Delta P
51
Motor Sheave Datum Diameters
52
Operation
53
Cooling Sequence of Operation
53
Additional Static Resistance
53
Cooling Operation Errors
55
Electric Heating Sequence of Operations
56
Electric Heat Operation Errors
56
Gas Heating Sequence of Operations
57
Electric Heat Limit Setting 50" Cabinet
57
Electric Heat Limit Setting 42" Cabinet
57
Electric Heat Anticipator Setpoints
57
Gas Heating Operation Errors
58
Start-Up (Cooling)
59
Gas Heat Limit Control Settings
59
Gas Heat Anticipator Setpoints
59
Start-Up (Gas Heat)
60
Checking Gas Heat Input
60
Gas Rate Cubic Feet Per Hour
61
Gas Heat Stages
61
Charging the Unit
62
Control Board Navigation Components
62
Typical Flame
62
Typical Gas Valve
62
Simplicity™ SE (Smart Equipment) Firmware Version 3. Basic
63
Unit Control Board Navigation Examples
63
Simplicity SE UCB Details
65
Unit Control Board
65
Ignition Control Flash Codes
70
Start-Up Sheet
71
1183755-Yim-A-1014
76

Johnson Controls ZF120 Installation Manual (60 pages)

R-410A 7-1/2 - 12-1/2 Ton 50 Hertz

Brand: Johnson Controls | Category: Air Conditioner | Size: 2 MB

Table of Contents
1
General
2
What to Do if You Smell Gas
2
Condenser Covering
5
Compressor Section
5
Installation
5
Fire or Explosion Hazard
5
Preceding Installation
5
Unit Shipping Bracket
5
Limitations
6
Predator ® Component Location (ZF120 Shown)
6
Location
7
Rigging and Handling
7
ZF090-150 Unit Limitations
7
Weights and Dimensions Imperial
8
Weights and Dimensions Metric
8
Unit 4 Point Load Weight
8
Unit 6 Point Load Weight
8
Center of Gravity
8
ZF090-150 Unit Dimensions
9
ZF090-150 Unit Accessory Weights Imperial
9
ZF090-150 Unit Accessory Weights Metric
9
ZF090 - 120 Unit Dimensions
9
ZF090-150 Unit Physical Dimensions Imperial
10
ZF090-150 Unit Physical Dimensions Metric
10
ZF150 Unit Dimensions
10
ZF090-150 Unit Clearances Imperial
11
ZF090-150 Unit Clearances Metric
11
Top View
12
ZF090-150 Unit Bottom Duct Openings
12
ZF090-150 Unit Electrical Entry
13
ZF090-120 Unit Side Duct Openings
13
ZF Side Duct Dimensions Imperial
14
ZF Side Duct Dimensions Metric
14
ZF150 Unit Side Duct Openings
14
ZF090-150 Unit Left Duct Opening
14
Ductwork
15
ZF090-150 Roof Curb
15
ZF090-150 Transition Roof Curb
15
Condensate Drain
16
Compressors
16
Side Panels with Hole Plugs
16
Return Downflow Plenum with Panel
16
Discharge Panel in Place
16
Filters
17
Power and Control Wiring
17
Field Wiring Disconnect - Cooling Unit With/Without Electric
18
Field Wiring Disconnect - Cooling Unit with Gas Heat
18
Unit Control Board
19
Control Wire Sizes
19
Typical Electronic Thermostat Field Wiring
19
Typical Field Wiring 24 Volt Thermostat
19
Electrical Data
20
ZF090-150 Physical Data
21
Optional Electric Heat
23
Electric Heat Minimum Supply Air Imperial
23
Electric Heat Minimum Supply Air Metric
23
Optional Gas Heat
24
Gas Heat Minimum Supply Air Imperial
24
Gas Heat Minimum Supply Air Metric
24
Side Entry Gas Piping
24
Bottom Entry Gas Piping
24
Gas Connection
25
Gas Pipe Sizing - Capacity of Pipe
25
Fire or Explosion Hazard
25
Options/Accessories
26
Optional Hot Gas Bypass (HGBP)
27
Standard Economizer and Power Exhaust Set Point
27
Adjustments
27
Enthalpy Set Point Chart
28
Supply Air Limitations
29
Honeywell Economizer Control W7212
29
Belt Adjustment
29
Airflow Performance - Side Duct Application
31
Airflow Performance - Bottom Duct Application
35
Air Balance
39
Checking Air Quantity
39
Indoor Blower Specifications
39
Power Exhaust Specifications
39
Dry Coil Delta P 50" Cabinet
40
Dry Coil Delta P 42" Cabinet
41
Motor Sheave Datum
42
Additional Static Resistance ZF120/150 Cabinet (Imperial) . 43 27 Additional Static Resistance ZF090 Cabinet (Imperial)
43
Additional Static Resistance ZF120/150 Cabinet (Metric)
44
Additional Static Resistance ZF090 Cabinet (Metric)
44
Operation
45
Cooling Sequence of Operation
45
No Outdoor Air Options
45
Cooling Operation Errors
46
Electric Heating Sequence of Operations
47
Electric Heat Operation Errors
48
Gas Heating Sequence of Operations
48
Ignition Control Board
48
Electric Heat Limit Setting
48
Electric Heat Anticipator Setpoints
48
Gas Heating Operation Errors
49
Gas Heat Limit Settings
49
Start-Up (Cooling)
50
Start-Up (Gas Heat)
50
Gas Heat Anticipator Setpoints
50
Checking Gas Heat Input
51
Gas Rate Cubic Feet Per Hour
51
Gas Heat Stages
52
Charging the Unit
53
Troubleshooting
53
Typical Flame
53
Typical Gas Valve
53
Unit Control Board Flash Codes
54
Unit Control Board
54
Unit Control Board Option Setup
55
Option Byte Setup
55
Heat Delay Setup
55
Heat Delay
55
Ignition Control Flash Codes
55
Heat
55
863979-XIM-D-0713
60

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