Summary of Contents for Johnson Controls ZY Series
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INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A York International Corporation, 5005 5943357-UIM-A-1020 York Drive, Norman, OK 73069 2020-10-01 Johnson Controls Ducted Systems...
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INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Adjustment Of Temperature Rise..... 125 RPM Selection..........95 Burners/Orifices Inspection/Servicing..... 125 Indoor Blower Specifications......97 Start Up For Units Equipped for FER....127 Everyday Thermostat Control (ETC).... 100 Direct Drive............ 127 INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Troubleshooting..............129 Charging Tables............132 Smart Equipment™ Control Board Navigation Components................ 138 Start-Up Sheet..............139 INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
This product must be installed in strict compliance with the installation instructions and any applicable local, state and national codes including, but not limited to building, electrical, and mechanical codes. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Horizontal Flow Dry Bulb Economizer writing. Field Installed Renewal parts Contact your local Ducted Systems parts distribution center for authorized replacement parts. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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CAUTION This system uses R-410A Refrigerant which operates at higher pressures than R-22. No other refrigerant may be used in this system. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Nomenclature INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Follow the instructions on the back of the cover box. Attach the cover to the unit with the four screws provided. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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See Figure 3 for the factory SAT sensor location and Figure 5 for the sensor relocation. Figure 3: Supply air temperature sensor Item Description Filter rack and filters RAT sensor INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Return air sensor document. Controller After installation, gas fired units must be adjusted to obtain a temperature rise within the range specified Wire tie on the unit rating plate. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
CSA-B149.1 (in Canada) - Latest Edition, and/or applicable provisions of the local building codes. Refer to Table 4 and Table 5 for clearances required for combustible construction, servicing, and proper unit operation. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Flue Extension Kit (1FE0416) Curb Rigid 14 in. Small Footprint Curb Rigid 14 in. Large Footprint Curb Rigid 24 in. Small Footprint Curb Rigid 24 in. Large Footprint INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Figure 11: ZY04 Unit Dimensions INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Figure 12: ZY05-06 Unit Dimensions INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Figure 13: ZY07 and ZYA7 Unit Dimensions INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Figure 14: ZY08/09 Unit Dimensions INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Figure 15: ZY12 Unit Dimensions INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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• ZY05 1TB0401 - through the base electrical and • ZY06 through the curb gas 1TB0403 - through the base electrical and gas INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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1TB0401 - through the base electrical and through the curb gas 1TB0403 - through the base electrical and gas INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
When fastening ductwork to side duct flanges on unit, insert screws through duct flanges only. DO NOT insert screws through casing. Outdoor ductwork must be insulated and water-proofed. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
CAUTION Compressors Do not loosen compressor mounting bolts. The compressor used in this product is specifically designed to operate with R-410A Refrigerant and cannot be interchanged. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Refer to Table 8 for control wire sizing and Avoid damage to internal components if drilling holes maximum length. for disconnect mounting. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Maximum length (ft) From the unit to the thermostat and back 20 AWG < 150 to the unit. 18 AWG 150 to 250 16 AWG 250 to 500 INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Typical field power and control wiring Typical Power Wiring Figure 22: Everyday Thermostat Control (ETC) typical power wiring INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Figure 23: Typical Smart Equipment™Control Wiring INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Non-fused Disconnect. Verify on the unit nameplate that the disconnect is properly sized for the application. Units with field installed electric heat kits may exceed the factory installed disconnect amperage rating. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Non-fused Disconnect. Verify on the unit nameplate that the disconnect is properly sized for the application. Units with field installed electric heat kits may exceed the factory installed disconnect amperage rating. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Non-fused Disconnect. Verify on the unit nameplate that the disconnect is properly sized for the application. Units with field installed electric heat kits may exceed the factory installed disconnect amperage rating. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Non-fused Disconnect. Verify on the unit nameplate that the disconnect is properly sized for the application. Units with field installed electric heat kits may exceed the factory installed disconnect amperage rating. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Non-fused Disconnect. Verify on the unit nameplate that the disconnect is properly sized for the application. Units with field installed electric heat kits may exceed the factory installed disconnect amperage rating. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Non-fused Disconnect. Verify on the unit nameplate that the disconnect is properly sized for the application. Units with field installed electric heat kits may exceed the factory installed disconnect amperage rating. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Non-fused Disconnect. Verify on the unit nameplate that the disconnect is properly sized for the application. Units with field installed electric heat kits may exceed the factory installed disconnect amperage rating. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Non-fused Disconnect. Verify on the unit nameplate that the disconnect is properly sized for the application. Units with field installed electric heat kits may exceed the factory installed disconnect amperage rating. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
.63/16 Circuitry Type 2-pass Microchannel 2-pass Microchannel Face area (Sq. Ft.) Rows Fins per inch EVAPORATOR COIL DATA Tube diameter 0.375 0.375 Circuitry Type Intertwined Intertwined Refrigerant control INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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2 - (16 x 25 x 2) 2 - (16 x 25 x 2) FILTERS Quantity - Size 2 in. Throwaway, Standard, MERV 4 (Minimum Efficiency Reporting Value). INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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.79/20 Circuitry Type 2-pass Microchannel 2-pass Microchannel Face area (Sq. Ft.) Rows Fins per inch EVAPORATOR COIL DATA Tube diameter 0.375 0.375 Circuitry Type Intertwined Intertwined Refrigerant control INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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4 - (16 x 16 x 2) 4 - (16 x 16 x 2) FILTERS Quantity - Size 2 in. Throwaway, Standard, MERV 4 (Minimum Efficiency Reporting Value). INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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.79/20 Circuitry Type 2-pass Microchannel 2-pass Microchannel Face area (Sq. Ft.) Rows Fins per inch EVAPORATOR COIL DATA Tube diameter 0.375 0.375 Circuitry Type Intertwined Intertwined Refrigerant control INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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4 - (16 x 16 x 2) 4 - (16 x 16 x 2) FILTERS Quantity - Size 2 in. Throwaway, Standard, MERV 4 (Minimum Efficiency Reporting Value). INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Fan diameter (in.) Type Prop Prop Drive type Direct Direct CONDENSER FAN DATA Quantity of motors Motor HP each No. speeds 1085 1085 Nominal total CFM 7600 7600 INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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4 - (16 x 20 x 2) 4 - (16 x 20 x 2) FILTERS Quantity - Size 2 in. Throwaway, Standard, MERV 4 (Minimum Efficiency Reporting Value). INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Fan diameter (in.) Type Prop Prop Drive type Direct Direct CONDENSER FAN DATA Quantity of motors Motor HP each No. speeds 1085 1085 Nominal total CFM 7600 7600 INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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4 - (16 x 20 x 2) 4 - (16 x 20 x 2) FILTERS Quantity - Size 1st Stage 60% of 2nd Stage. 2 in. Throwaway, Standard, MERV 4 (Minimum Efficiency Reporting Value). INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Fan diameter (Inch) Type Prop Prop Drive type Direct Direct CONDENSER Quantity of motors FAN DATA Motor HP each No. speeds 1085 1085 Nominal total CFM 8200 8200 INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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4 - (20 x 20 x 2) 4 - (20 x 20 x 2) FILTERS Quantity - Size 2 in. Throwaway, Standard, MERV 4 (Minimum Efficiency Reporting Value). INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Fan diameter (in.) Type Prop Prop Drive type Direct Direct CONDENSER FAN DATA Quantity of motors Motor HP each No. speeds 1085 1085 Nominal total CFM 8600 8600 INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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4 - (20 x 20 x 2) 4 - (20 x 20 x 2) FILTERS Quantity - Size 2 in. Throwaway, Standard, MERV 4 (Minimum Efficiency Reporting Value). INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Prop Prop Drive type Direct Direct CONDENSER FAN DATA Quantity of motors Motor HP each 1 1/2 1 1/2 No. speeds 1140 1140 Nominal total CFM 9700 9700 INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Units require either a 1/2 or 3/4 inch pipe connection at the entrance fitting. Line should not be sized smaller than the entrance fitting size. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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A fire or explosion may result causing property damage, personal injury or loss of life. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Figure 26 for installation of the hood. If to footprint and unit voltage: necessary, a flue exhaust extension may be installed at the point of installation. Vertical Flow application with barometric relief standard. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
If it is necessary to change 3 phase motor rotation, swap A or L1 and C or L3 only. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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As the altitude or temperature increases, density correction factors are shown in Table 28 and the density of air decreases. In order to use the Figure 28. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Use the unit blower tables to select the blower speed and the BHP requirement. Solution: As in Determine desired airflow. the example above, no temperature information is given so 70°F is assumed. The 1.4" static pressure INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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1039 RPM is within the range of the 3 HP drives. Using the 3 HP motor and drive, 1.5 turns open will achieve 1039 RPM. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Blower performance includes gas heat exchangers and 2 in. filters. See STATIC RESISTANCE table for additional applications. Note: See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. kW = 0.929 x BHP INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Blower performance includes gas heat exchangers and 2 in. filters. See STATIC RESISTANCE table for additional applications. Note: See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. kW = 0.929 x BHP INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Blower performance includes gas heat exchangers and 2 in. filters. See STATIC RESISTANCE table for additional applications. Note: See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. kW = 0.929 x BHP INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Blower performance includes gas heat exchangers and 2 in. filters. See STATIC RESISTANCE table for additional applications. Note: See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. kW = 0.929 x BHP INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Blower performance includes gas heat exchangers and 2 in. filters. See STATIC RESISTANCE table for additional applications. Note: See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. kW = 0.929 x BHP INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Blower performance includes gas heat exchangers and 2 in. filters. See STATIC RESISTANCE table for additional applications. Note: See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. kW = 0.929 x BHP INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Blower performance includes gas heat exchangers and 2 in. filters. See STATIC RESISTANCE table for additional applications. Note: See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. kW = 0.929 x BHP INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Blower performance includes gas heat exchangers and 2 in. filters. See STATIC RESISTANCE table for additional applications. Note: See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. kW = 0.929 x BHP INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Verify proper sheave alignment; tighten blower pulley and motor sheave set screws after these adjustments. Re-checking set screws and belt tension after 10-12 hrs. run time is recommended. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Thermostat Connection Alarm Indication (24VAC Rectified) Thermostat Connection 24VAC Connection Thermostat Connection No Connection Thermostat Connection 24VAC Common ConnectionLimit For Internal Use Only No Connection (For Future Use) INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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VFD will run at 67% speed. When Y2 is energized, FAN2 output 2 will energize and the VFD will run at 100% (but only if C1 is “on”). INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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9 pulses GV lost proof 10 pulses 2nd stage in Rapid flash ASCD (heat/cool) 2nd stage on (heat/cool) 1st stage in Rapid flash ASCD (heat/cool) 1st stage On (heat/cool) INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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2 to 5 seconds: clear anti-short cycle timers Normal idle Slow heartbeat and reset any active lockouts Factory test mode Rapid flash Rapid flash • > 5 seconds: clear all fault history INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
SD-24 and R 24 VAC common for thermostat power INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Input required for operation of 2-compressor units, not active for 1-compressor units; 3.625 EC2+ input from 10KΩ @ 77°F, Type III negative temperature VDC reading EC2+ to EC2– with open circuit. Used in suction line temperature safety. coefficient thermistor INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Not effective for one stage compressor UCBs. If demand is present and permissions 24 VAC hot output for compressor 2 allow compressor 2 operation; output with compressor cooling, comfort ventilation cooling or heat pump heating demands INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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FDD board parameters ENTER Button for display menu acknowledgment and navigation Button for display menu navigation and zeroing of active compressor CANCEL ASCD timer 4-way Joystick for display menu navigation INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Be sure the cable you use fits the modular jack housing. The preassembled cables that are available from Anixter (Part No. CBL-NETWORKxxx) use 24 gauge wire. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Smart Equipment™, “Y1” a cooling or heating operation is requested. The energizes the compressor and condenser fan motor blower is energized after any specified delay only. associated with the operation. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Should a freezestat open three times within two hours of operation, the UCB will lock-out the associated compressor and flash a code on the ETC. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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The UCB will initiate a flash code on the ETC, or send an error message to the LCD Display on Smart Equipment™ associated with errors within the system. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
If the temperature limit opens three times within are in the expected state, then the ICB energizes one hour, the UCB will lock-on the indoor blower the draft motor and verifies that the centrifugal INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
UCB forces the indoor blower on for the indoor temperature sensitive switch can sense the blower heating off delay. temperature of the heat exchanger tubes. On single INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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22. No Alarms in Memory 2 pulses 2 pulses the pilot flame surrounds the tip of the sensor. On 23. Normal Idle Slow Heartbeat 24. Factory Test Mode Rapid Flash Rapid Flash INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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C; at least 0.25 volts higher than –) SA BUS communication circuit to the UCB. Through the unit wiring harness, may continue on to the 4-stage board and/or fault detection & diagnostics board INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Connects through circuit trace to 24V~ IN pin COM station sensor 24V~ 24 VAC hot supplied for the building pressure sensor Connects through circuit trace to 24V~ IN pin HOT INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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When wiring unit and other devices using the SA Bus and FC Bus, see Table "Cable for FC Buses and SA Buses in Order of Preference". INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
LIMIT input 3 times in 1 hour, an alarm appears and the FAN output is energized. The heating H1 and H2 outputs are de-energized until the alarm is cleared. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
If low pressure switch opens, the control de- trial. The control de-energizes the spark when flame energizes the gas valve and begins pressure switch is sensed and enters a flame stabilization period. proving mode. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
If the limit switch recloses in this hard lockout condition, the inducer will run a post purge and then shutoff. The control shall remain INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
First stage compressors will energize after the built-in time delay (five minutes). Post Start Check List Verify proper system pressures. Measure the temperature drop across the evaporator coil. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
After the entire control circuit has been energized and the heating section is operating, make the following checks: Check for gas leaks in the unit piping as well as the supply piping. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
189.6. Multiply 189.6 • 1 (0.5 if using a 1/2 cubic foot cubic foot test dial. dial) = 189.6. Multiply 189.6 • (the Btu rating of the gas). For this example, assume the gas has a Btu INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
(refer to Table 77 for input value). Turn off all power to the unit. Using the outlet pressure port on the gas valve, connect a manometer to monitor the manifold pressure. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
National Fuel Gas Code, ANSI Z223.1/NFPA 54 or National Standard of Canada, Natural Gas and Propane Installation Code, CSA B149.1. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Figure 34: 3 ton through 5 Ton, 1/2 in. Single Stage Gas Valve INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
• A red heating lead Figure 35: 3 ton through 5 Ton, 1/2 in. Two Stage Gas Valve INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Figure 36: 6 ton through 12.5 ton 3/4 in. Two Stage Gas Valve INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Caution should be used at all times as the supply air blower may energize regardless of the room thermostat fan switch position. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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Verify that there are no conditioned air leaks or heat exchanger breaches to interfere with ignition or the burners. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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1 second at the first stage and/or second stage gas valve output (P1-7 pin and/or P1-4 pin) when the gas valve is commanded on by the ignition control INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
Smart Equipment™ Quick Start Guide. Note: For more in-depth sequence of operation of the Smart Equipment™ control, refer to the Smart Equipment™ Controls Sequence of Operation Overview LIT-12011950. INSTALLATION MANUAL ZY SERIES 3 - 10 ton 60 Hertz R-410A Johnson Controls Ducted Systems...
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