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GSi 40 Series Construction Manual

42' diameter (13 rings and shorter) 4.00" corrugation 6000 lb. peak load roof with 40-series stiffeners
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42' Diameter (13 Rings and Shorter)
40-Series Bin - 4.00" Corrugation
6000 lb. Peak Load Roof with
40-Series Stiffeners
Construction Manual
PNEG-4342
Version: 2.2
Date: 10-13-16
PNEG-4342

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  • Page 1 42' Diameter (13 Rings and Shorter) 40-Series Bin - 4.00" Corrugation 6000 lb. Peak Load Roof with 40-Series Stiffeners Construction Manual PNEG-4342 Version: 2.2 Date: 10-13-16 PNEG-4342...
  • Page 2 All information, illustrations, photos and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-4342 40-Series 42' Diameter Bin...

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Safety ..............................5 Safety Guidelines ..........................5 Cautionary Symbols Definitions ......................6 Safety Cautions ............................. 7 Safety Sign-Off Sheet ......................... 11 Chapter 2 Decals ..............................12 Chapter 3 General Overview ..........................14 General Information ..........................14 Tools Required for Construction ......................
  • Page 4 Table of Contents 2 Ring Stiffener (8-14 Gauge) to a Base Stiffener (8 Gauge) ............. 47 2 Ring Stiffener (8-14 Gauge) to a Base Stiffener (10-16 Gauge) Connection ........47 2 Ring Stiffener (2-6 Gauge) to a Base Stiffener (2-6 Gauge) ............48 2 Ring Stiffener (15-16 Gauge) to a Base Stiffener (10-16 Gauge) ............

  • Page 5: Chapter 1 Safety

    1. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. Save these safety guidelines for future reference.

  • Page 6: Cautionary Symbols Definitions

    1. Safety Cautionary Symbols Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. This symbol indicates an imminently hazardous situation DANGER which, if not avoided, will result in serious injury or death.

  • Page 7: Safety Cautions

    1. Safety Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Foot Respiratory Protection Protection Protection Head Fall Hearing Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. ST-0004-1 • Tie long hair up and back.
  • Page 8 1. Safety Prevent Roof Damage Due to Vacuum Pressure • Roof damage can result from excessive vacuum or internal pressure from fans or other air moving systems. The manufacturer does not warrant this type of roof damage. • Adequate ventilation or “makeup air” devices must be provided for all powered air handling systems.
  • Page 9 1. Safety Rotating Auger Hazard • Keep clear of rotating augers and moving parts. • Do not remove or modify guards or covers. • Lock-out power source before making adjustments, cleaning, or maintaining equipment. • Failure to follow these precautions will result in serious injury or death.
  • Page 10 1. Safety Stay Clear of Hoisted Equipment • Always use proper lifting or hoisting equipment when assembling or disassembling equipment. • Do not walk or stand under hoisted equipment. • Always use sturdy and stable supports when needed for installation. Not following these safety precautions creates the risk of falling equipment, which can crush personnel and cause serious injury or death.

  • Page 11: Safety Sign-Off Sheet

    1. Safety Safety Sign-Off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-4342 40-Series 42' Diameter Bin...

  • Page 12: Chapter 2 Decals

    Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-4342 40-Series 42' Diameter Bin...
  • Page 13 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. DC-GBC-1A GSI GROUP, INC. 217-226-4421 WARNING On bin door Warning Unload DC-GBC-2A covers Instructions UNLOADING INSTRUCTIONS: 1.

  • Page 14: Chapter 3 General Overview

    These include, but may not be limited to: 1. A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI. 2. Roof instructions must be followed. Roof instructions are included in this manual.

  • Page 15: Guidelines For Proper Storage Of Grain Bin Materials Prior To Construction

    3. General Overview Guidelines for Proper Storage of Grain Bin Materials Prior to Construction Storage of the build materials prior to construction is important. Do not to allow moisture to remain between sheets or panels. Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present.

  • Page 16: Guidelines For Construction Procedures And Lifting Jack Usage

    11. Lower the tank and secure to the foundation before leaving the job site. 12. At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances. PNEG-4342 40-Series 42' Diameter Bin...

  • Page 17: Instructions For Stirring Devices

    “standard” series bin. Any re-circulating device or system should be used in the “re-circulating” series bins. NOTE: For GSI bins larger than 42' diameter an alternate method of mounting is to attach suspension chain to intermediate center collar.

  • Page 18: Guidelines For Placement Of The Decal Sidewall Sheet

    3. General Overview Guidelines for Placement of the Decal Sidewall Sheet Use the following as a general guideline the proper decal sheet placement. NOTE: Refer to stiffener to sidewall attachment detail and specific gauge sheet for the bin. The decal sheets are located in the first ring from the top.

  • Page 19: Anchor Bolt Detail

    3. General Overview Anchor Bolt Detail The following is the minimum requirement for anchoring of standard tanks. Refer to sidedraw instructions for special anchoring details. 1. 3/4" Diameter anchor bolt (A) is the minimum allowed, 1" diameter anchor bolt (A) is the minimum with sidedraw flume system.

  • Page 20: Anchor Bolt Charts

    3. General Overview Anchor Bolt Charts Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement. Accuracy is very critical for stiffener alignment during bin erection. NOTE: Refer to proper chart to find the anchor chord dimensions that correspond to the bin that is being built.

  • Page 21: Chapter 4 Hardware Requirements

    4. Hardware Requirements Bolt and Nut Pairings This chart lists the correct nut to use with each size of bolt. Hex or Flanged Nut Part # Nut Size Type Bolt Size Bolt Part # (Bolt) 5/16" x 1-1/4" S-7483 S-396 5/16"...

  • Page 22: Bolt Torque Specifications

    Under no condition shall any other bolts be substituted for those supplied by GSI. Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three (3) slash marks on the head. All 5/16" diameter bolts are to be grade 5 or higher.

  • Page 23: Bolt Identification

    4. Hardware Requirements Bolt Identification Use the following information to identify the bolts and where each must be used during installation. Bolt (S-10260) An S-10260 is a 5/16" x 1" JS bolt that is pre-assembled with a sealing washer. Bolt (S-10260) is used in the following locations: 1.
  • Page 24 4. Hardware Requirements Bolt (S-7485) An S-7485 is a 3/8" x 1" JS hex bolt with flanged head and without a sealing washer. Bolt (S-7485) is used in the following locations: 1. Use to splice the stiffeners together on the flanges. (A flange nut is used on the nut side of the connection.) 2.
  • Page 25 4. Hardware Requirements Bolt (S-7488) An S-7488 is a 3/8" x 1-1/2" JS bolt that is pre-assembled with a sealing washer. Bolt (S-7488) is used in the following locations: 1. Use in all stiffener to sidewall and overlap connections where the sidewall is 9 gauge or thicker. 2.

  • Page 26: Color Chart For Bin Hardware Bucket Lids

    4. Hardware Requirements Color Chart for Bin Hardware Bucket Lids For ease of identification, hardware is separated and identified by buckets with color coded lids. Use the following chart to help identify the correct hardware. Bucket Color Lid Color Description Part # Part # Count...

  • Page 27: Chapter 5 Assembling Sidewall Sheets

    5. Assembling Sidewall Sheets Guidelines for Constructing Sidewall Sheets 1. Before bolting the sidewall sheets together, check for the proper gauge of steel for the first ring. Higher gauge numbers denote the thinner materials. (For example, 20 gauge material is thinner than 14 gauge.) 2.

  • Page 28: Orientation Detail For Top Sidewall Sheets

    5. Assembling Sidewall Sheets Orientation Detail for Top Sidewall Sheets To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. (See Figure 5A.) NOTE: Always assemble the top sidewall sheets with the orientation shown. Figure 5A 2 Post Top Sidewall Sheet Orientation (Viewed from Outside of the Bin) Ref # Description...

  • Page 29: Caulking And Bolting Detail For Standard Sidewall Sheets

    5. Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets To keep out moisture from overlapping the sheets, it is necessary to apply caulk to each sheet prior to installing. (See Figure 5B.) NOTE: Always assemble the sidewall sheets with the overlap in the same direction. Figure 5B Standard Sidewall Sheets as Viewed from the Outside of the Bin Ref # Description...
  • Page 30 5. Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets (Continued) 1. Apply a strip of caulk near the outside edge of the outer sheet and between the outer two (2) rows of bolts, then apply a strip of caulk 12" (30 cm) long along the horizontal seams, as shown in Figure Figure 5C Caulking and Bolting Details (Viewed from Inside of the Bin) Ref #...

  • Page 31: Chapter 6 Base Angle Installation

    6. Base Angle Installation Installing the Base Angle Installing the base angle ring will help reinforce and seal the final ring of sidewall. What You Should Know The base angle overlap should be offset two (2) holes from the stiffener. Do not place the overlap in line with the stiffener.
  • Page 32 6. Base Angle Installation Installing the Base Angle (Continued) Figure 6A Exploded View of Base Angle (View from inside the bin.) Ref # Description Final Ring Assembly Base Angle (B-7031) 5/16" x 1-1/4" Bolt (S-7483) 5/16" Nut (S-3611) Base Angle Offset Example Optional Mastic Sealer (or Equivalent) PNEG-4342 40-Series 42' Diameter Bin...

  • Page 33: Installing The Base Angle Shims

    6. Base Angle Installation Installing the Base Angle Shims A section of the base boot plate will rest on top of the base angle, therefore causing the base boot to rest unevenly on the foundation. To offset this, base angle shims are required to ensure the base boot sets evenly on the foundation.

  • Page 34: Anchor Bolt Washer Installation

    6. Base Angle Installation Anchor Bolt Washer Installation Anchor bolt washers help to cover the oversized hole in the base plate. Before You Begin Anchor bolts must be secured and base plates installed. 1. Place a square plate washer (B) onto the anchor bolt (A). NOTE: A square plate washer (provided) must be installed between the base boot (C) and washer (D).

  • Page 35: Chapter 7 Stiffeners

    7. Stiffeners Stiffener Starting Location 1. All stiffeners should be installed on the exterior of the bin. 2. Install the top stiffener to the bin wall at a distance of 4" from the top hole in the bin wall. 3. Use 3/8" x 1" grade 5 bin bolt with neoprene washer to install the stiffeners to the bin wall. NOTE: Make sure to have the bolt head and washer on the inside of the bin.

  • Page 36: Stiffener Splice Location

    7. Stiffeners Stiffener Splice Location 1. All stiffeners should be installed on the exterior of the bin. 2. Attach the stiffener splice (C or D) to splice the two stiffeners (A and B) 10" above the horizontal seam (E) of the bin sidewall. 3.

  • Page 37: Stiffener Part Number Description

    7. Stiffeners Stiffener Part Number Description The part numbers in the following tables use an “XX” at the end of the number to represent the gauge of the material. Color Codes for Stiffener Gauge Identification Use these charts to interpret the color code painted on the ends of the stiffeners. Color Codes for Stiffener Gauges Stripe Color Codes for Stiffener Gauges Sidewall Gauge...

  • Page 38: Standard Stiffeners

    7. Stiffeners Standard Stiffeners Use the following information to determine the differences between the types of standard 2 ring stiffeners. (See Figure 7C.) Figure 7C Standard Stiffeners Call Out Part # Description Length Available Gauges CTS-4002XX 2 Ring Stiffener 87.938" (223 cm) 2, 5, 6 CTS-4004XX 2 Ring Stiffener...

  • Page 39: Top Stiffeners

    7. Stiffeners Top Stiffeners Use the following information to determine the differences between the two (2) types of top stiffeners. (See Figure 7D.) Figure 7D Top Stiffeners Ref # Part # Description Length Available Gauges CTS-4012XX Inside Top Stiffener 28.938" (73.5 cm) 2, 5, 6, 8, 10, 12, 14 CTS-4016XX Outside Top Stiffener...

  • Page 40: Stiffeners Splice

    7. Stiffeners Stiffeners Splice Use the following information to determine the gauge of the splice needed to connect the stiffeners. (See Figure 7E.) Figure 7E Stiffener Splice Ref # Part # Description Length Available Gauges CTS-4035XX Stiffener Splice 9.938 in. (25.24 cm) 12, 14 CTS-4073XX Stiffener splice...

  • Page 41: Base Stiffeners

    7. Stiffeners Base Stiffeners Use the following information to determine the differences between the base stiffeners. (See Figure 7F.) Figure 7F Base Stiffeners Ref # Part # Description Length Available Gauges CTS-4033XX Base Stiffener 98.126 in. (249 cm) 2, 5, 6 CTS-4034XX Laminated Base Stiffener 98.126 in.

  • Page 42: Base Boots

    7. Stiffeners Base Boots Use the following information to determine the differences between the base boots. (See Figure 7G.) Figure 7G Base Boots Ref # Part # Description Height Base Plate Size Base boot weldment for 8 through CTS-4045XX a laminated 2 gauge with an 11.391"...

  • Page 43: Ring Top Stiffener (16 Gauge) To A 2 Ring Stiffener (15-16 Gauge)

    7. Stiffeners 1 Ring Top Stiffener (16 Gauge) to a 2 Ring Stiffener (15-16 Gauge) Reference the following information for a standard connection of a 1 ring top stiffener (CTS-4016XX) to a 2 ring stiffener (CTS-4004XX). (See Figure 7I.) Ref # Part # Description CTS-4016XX...

  • Page 44: Ring Stiffener (15-16 Gauge) To A 2 Ring Stiffener (15-16 Gauge)

    7. Stiffeners 1 Ring Stiffener (15-16 Gauge) to a 2 Ring Stiffener (15-16 Gauge) Reference the following information for a standard connection of a 1 ring top stiffener (CTS-4006XX) to a 2 ring stiffener (CTS-4004XX). (See Figure 7K.) Ref # Part # Description CTS-4006XX...

  • Page 45: Ring Stiffener (15-16 Gauge) To A 2 Ring Stiffener (8-14 Gauge)

    7. Stiffeners 2 Ring Stiffener (15-16 Gauge) to a 2 Ring Stiffener (8-14 Gauge) Reference the following information when connecting a 2 ring stiffener (CTS-4004XX) to a 2 ring stiffener (CTS-4074XX). (See Figure 7M.) Ref # Part # Description CTS-4004XX 2 Ring Stiffener CTS-4074XX 2 Ring Stiffener...

  • Page 46: Ring Stiffener (8-14 Gauge) To A 2 Ring Stiffener (8-14 Gauge) Connection

    7. Stiffeners 2 Ring Stiffener (8-14 Gauge) to a 2 Ring Stiffener (8-14 Gauge) Connection Reference the following information when connecting a 2 ring stiffener (CTS-4074XX) to a 2 ring stiffener (CTS-4074XX). (See Figure 7O.) Ref # Part # Description CTS-4074XX 2 Ring Stiffener CTS-4074XX...

  • Page 47: Ring Stiffener (8-14 Gauge) To A Base Stiffener (8 Gauge)

    7. Stiffeners 2 Ring Stiffener (8-14 Gauge) to a Base Stiffener (8 Gauge) Reference the following information when connecting a 2 ring stiffener (CTS-4074XX) to a 2 ring Stiffener (CTS-4077XX). (See Figure 7Q.) Ref # Part # Description CTS-4074XX 2 Ring Stiffener CTS-4077XX 2 Ring Stiffener CTS-4035XX...

  • Page 48: Ring Stiffener (2-6 Gauge) To A Base Stiffener (2-6 Gauge)

    7. Stiffeners 2 Ring Stiffener (2-6 Gauge) to a Base Stiffener (2-6 Gauge) Reference the following information when connecting a 2 ring stiffener (CTS-4002XX) to a base stiffener (CTS-4033XX). (See Figure 7S.) Ref # Part # Description CTS-4002XX 2 Ring Stiffener CTS-4033XX Base Stiffener CTS-4073XX...

  • Page 49: Ring Stiffener (2-6 Gauge) To A Laminated Stiffener (2 Gauge) With An Insert (10-12 Gauge)

    7. Stiffeners 2 Ring Stiffener (2-6 Gauge) to a Laminated Stiffener (2 Gauge) with an Insert (10-12 Gauge) Reference the following information when connecting a 2 ring stiffener (CTS-4002XX) to a laminated stiffener (CTS-4034XX) and insert (CTS-4037XX). (See Figure 7U.) Ref # Part # Description...

  • Page 50: Laminated Stiffener (2 Gauge) With An Insert (10-12 Gauge) To A Laminated Base Stiffener (2 Gauge) With A Base Insert (2-12 Gauge)

    7. Stiffeners Laminated Stiffener (2 Gauge) with an Insert (10-12 Gauge) to a Laminated Base Stiffener (2 Gauge) with a Base Insert (2-12 Gauge) Reference the following information when connecting a laminated stiffener and insert (CTS-4008XX and CTS-4010XX) to a laminated base stiffener and base insert (CTS-4034XX and CTS-4037XX). (See Figure 7W.) Ref # Part #...

  • Page 51: Base Stiffener (2+12 Gauge - 8 Gauge) To A Base Boot

    7. Stiffeners Base Stiffener (2+12 Gauge - 8 Gauge) to a Base Boot Reference the following information when connecting a base stiffener (CTS-4033XX) to a base boot (CTS-4045XX). (See Figure 7Y.) Ref # Part # Description CTS-4033XX Base Stiffener CTS-4045XX Base Boot S-7485 3/8"...

  • Page 52: Standard Stiffener To A 12 Bolt Pattern Laminated Stiffener With Insert

    7. Stiffeners Standard Stiffener to a 12 Bolt Pattern Laminated Stiffener with Insert Reference the following information when connecting a standard stiffener (CTS-4002XX) to a 12 bolt pattern laminated stiffener (CTS-4041XX) with insert (CTS-4042XX). (See Figure 7AA.) Ref # Part # Description CTS-4002XX Standard Stiffener...

  • Page 53: Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot

    7. Stiffeners 12 Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot Reference the following information when connecting a 12 bolt pattern laminated stiffener (CTS-4041XX) to a laminated base stiffener (CTS-4042XX) with inserts (CTS-4039XX and CTS-4040XX) to a base boot (CTS-4049XX).

  • Page 54: Chapter 8 Door Assembly

    8. Door Assembly Door Placement 2 Ring door may be used for 42' diameter bins for 13 rings and shorter heights. (See Figure 8A.) Figure 8A Two Ring Door Ref # Description First Ring (From Bottom of the Bin) Second Ring (From Bottom of the Bin) Door Assembly PNEG-4342 40-Series 42' Diameter Bin...

  • Page 55: Ring Door Installation

    8. Door Assembly 2 Ring Door Installation Before You Begin Before starting to install, make sure the correct door has been received. 1. Remove the inner door panels (S, T and U) and outer door cover (A) from the door assembly. 2.
  • Page 56 8. Door Assembly NOTE: Use WD-6242 for 42' diameter bins with 9 rings and shorter heights. Figure 8B Standard 2 Ring Door PNEG-4342 40-Series 42' Diameter Bin...
  • Page 57 8. Door Assembly Ref # Part # Description WD-039 Outer Door Cover WD-2854 Outer Cover Latch Bracket WD-225 Outer Cover Hinge Bracket WD-035 Door Cover Brace Section WD-033 Door Retainer WD-6124 Outer Cover Latch Mount Base WD-6066 Outer Cover Hinge Base WD-6055 Bottom Inner Door Hinge WD-6056...
  • Page 58 8. Door Assembly NOTE: Use WD-6244 for 42' diameter bins with 10-13 rings heights. Figure 8C Heavy 2 Ring Door PNEG-4342 40-Series 42' Diameter Bin...
  • Page 59 8. Door Assembly Ref # Part # Description WD-039 Outer Door Cover WD-2854 Outer Cover Latch Bracket WD-225 Outer Cover Hinge Bracket WD-035 Door Cover Brace Section WD-033 Door Retainer WD-6124 Outer Cover Latch Mount Base WD-6066 Outer Cover Hinge Base WD-6055 Bottom Inner Door Hinge WD-6056...

  • Page 60: Options For 2 Ring Door - Bin Step

    8. Door Assembly Options for 2 Ring Door - Bin Step 1. Attach the left and right sides (B and C) to the sides of the bin door step (D) using bolts (E) and nuts (G). 2. Center the assembled step under the bin door and use it as a template to field drill the holes (F) in the sidewall sheet on the ridges of the corrugation.

  • Page 61: Chapter 9 Roof Assembly

    9. Roof Assembly Roof Assembly Instructions IMPORTANT: Maximum weight to be supported and/or suspended from the roof is to be 6000 pounds for 42' bin (non-trussed) only. 1. After completing the first sidewall ring, begin with the center collar sections. 2.

  • Page 62: Assembling Center Collar

    9. Roof Assembly Assembling Center Collar The standard roof with a dome cap lid will have a center collar assembled from three (3) pieces. The dome cap will mount onto it as well as the flashing. The dome cap is standard on all 42' 40-Series bins. Assemble the three (3) center collar (A) pieces together using flange bolts (B) and flange nuts (C).

  • Page 63: Roof Flashing

    9. Roof Assembly Roof Flashing The roof flashing will seal the area between the center collar and the roof panels. The flashing pieces are assembled to the center collar after attaching the roof panels to the intermediate center collar. 1. After the assembly of the roof panels onto the intermediate center collar (H), the top center collar (A) and the flashing (E) should be positioned on top of the panels.

  • Page 64: Roof Panel Instructions

    9. Roof Assembly Roof Panel Instructions 1. For better results in erecting the roof, install one roof panel (B) in three (3) places. 2. After these three (3) panels are in place, the peak assembly should be centered. 3. Install intermediate panels making sure to lap them counterclockwise until all panels are in place. NOTE: Do not tighten the bolts until the roof is completely assembled.
  • Page 65 9. Roof Assembly Roof Panel Instructions (Continued) NOTE: For 42' diameter bins, an additional roof channel (P) must be installed under the ribs of the roof panel where the roof steps are to be installed. Make sure to start roof channel assembly from the second hole of bottom rib in the roof panel.
  • Page 66 9. Roof Assembly Roof Panel Instructions (Continued) 7. To assemble slide rods (S) and peak cap (T), insert the straight end of the slide rod through the center collar (A) and thread one 5/16" nut all the way down on the rod. Place the rod through the cap and put a washer (W) and nut (V) on the outside.

  • Page 67: Installing The Manway Cover

    9. Roof Assembly Installing the Manway Cover Installation of a manway cover is necessary if a manway hole is present. Round manway cover details for bins 60' and smaller. 1. Apply caulking to the underside of the moisture diverter (J) and install to the manway roof panel (N). 2.
  • Page 68 9. Roof Assembly Installing the Manway Cover (Continued) Figure 9H Manway Cover Ref # Ref # Description Ref # Ref # Description 5/16" x 1" Flange Bolt with ACD-4506 Hinge Base S-10260 Sealing Washer ACD-4505 Hinge Leaf CRP-4998 Manway Seal Strip 5/16"...

  • Page 69: Roof Ring Locations

    9. Roof Assembly Roof Ring Locations Two (2) support rings are standard for 42' diameter bins. IMPORTANT: Maximum weight to be supported and/or suspended from the roof is to be 6000 pounds only. To determine the location of the roof rings, start at the wide or eave of the roof panel and count each hole.

  • Page 70: Installing A Roof Ring

    9. Roof Assembly Installing a Roof Ring Quantity and part numbers of roof ring kits vary with the location placement and with the size of each bin. The following procedure will be similar for each kit. 1. Determine the quantity of roof ring clips (C) needed for the roof ring section (B) being installed. NOTE: Each roof panel rib must have a roof ring clip installed.
  • Page 71 9. Roof Assembly Installing a Roof Ring (Continued) 5. Locate a threaded stud (F) and install stud nuts (G) evenly and to the center of the threaded stud (F). 6. Install the threaded stud (F) with stud nuts (G) to the end of the roof ring section (B). NOTE: Install the threaded stud (F) to the side where the next roof ring section will be installed.

  • Page 72: Chapter 10 Accessories

    10. Accessories Ladder Section Assembly The inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement straps and ending bracket. The ladder should to be assembled before installing it to the bin structure. What You Should Know When assembling ladder sections, ensure all slip resistant ladder rungs are oriented in the same direction. NOTE: A portion of the last ladder section may need to be cut to fit the proper length to the ground or to the intermediate platform.

  • Page 73: Inside Ladder Placement

    10. Accessories Inside Ladder Placement The inside ladder provides manway access from inside the bin. What You Should Know Begin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correct placement location. Mark or scribe this location where each side of the ladder’s vertical channels meet the sidewall.
  • Page 74 10. Accessories 7. Tighten hardware to the recommended torque specifications. See bolt torque specifications on Page 8. Install the ladder (B) to the starter brackets (C and K) and install hex bolts (M) and nuts (N), but do not tighten at this time. 9.

  • Page 75: Installing Inside Ladder Bottom Bracket

    10. Accessories Installing Inside Ladder Bottom Bracket The ladder bottom bracket keeps the lower portion of the ladder secure. What You Should Know The lower portion of the ladder may need to be cut to fit properly. Field drilling will be required to complete installation.

  • Page 76: Guidelines For Installing A Sidedraw System

    90° apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
  • Page 77 10. Accessories Guidelines for Installing a Sidedraw System (Continued) Figure 10E Sidedraw Installation Ref # Descriptions Ref # Descriptions Stiffeners 15" Sidewall Sheet 12-3/4" 17' - 2" 14" 44" Typical Horizontal Seam From Base Starting Dimension For First Chute Bolt Hole in Top Chute Required Spacing Between Chute Bolt Holes (8") PNEG-4342 40-Series 42' Diameter Bin...

  • Page 78: Locating The Chutes

    10. Accessories Locating the Chutes Use the following procedures to locate the starting position of the first chutes. 1. Starting from the first row of holes in the top sheet, measure down the “starting distance” for the bin. See Sidedraw Chute Chart on Page (See Figure 10E on Page 77 See Figure 10F.) 2.

  • Page 79: Locating Discharge Opening

    10. Accessories Locating Discharge Opening 1. The last bolt hole in the chute should line up with the center of the discharge chute opening that is to be cut. (See Figure 10G.) Therefore, you should be able to approximate an opening by measuring 9-1/2"...

  • Page 80: Sidewall Overlap

    10. Accessories Sidewall Overlap 1. For proper watershed, make sure that the upper side sheet overlaps on top of the sidedraw weldment. (See Figure 10H.) Figure 10H Sidewall Overlap Ref # Descriptions Chute Ring from Base Ring Side Sheet *Must be Field Cut* Top of 5 Side Sheet Sidedraw Plate Weldment...

  • Page 81: Caulking

    10. Accessories Caulking 1. To seal the sidedraw weldment to the sidewall sheets, use two (2) beads of caulking, one bead of caulk on each side of the outside row of vertical bolts. 2. Use discharge tube weldment as a template to field drill the bolt holes through sidewall sheet. 3.

  • Page 82: Wind Ring Requirements

    10. Accessories Wind Ring Requirements Wind rings give additional strength against high winds and uneven loads. The quantities and placement of wind rings will depend on the size of bin being constructed. For 42' diameter bins with 13 rings and shorter heights, standard sidedraw wind ring used is placed in the second ring.
  • Page 83 10. Accessories 4. Install the last wind ring section (B) and cut the wind ring section to the proper length. NOTE: The cut needs to be made in a location that allows minimal space between the pipes. 5. Slide the wind ring coupling collar (H), aligning the three pre-drilled holes, and install flange bolts (C) and hex nuts (D).

  • Page 84: Temperature Cable Support Package Instructions For Eave Heights Of 40'-5" (12.32 M) Or Less (Optional)

    10. Accessories Temperature Cable Support Package Instructions for Eave Heights of 40'-5" (12.32 m) or Less (Optional) Use these instructions for the temperature cable support package installation of 42' (12.8 m) diameter bins. 1. For 42' (12.8 m) diameter bins, the temperature cable support package shall span one roof panel. 2.
  • Page 85 10. Accessories Figure 10M Ref # Part # Description CRP-5787 L.H. Temperature Cable Support Angle CRP-5786 R.H. Temperature Cable Support Angle Cable Attachment Bracket Support Channel CRP-5422 Reinforcement Angle CRP-4793 Roof Channel S-7485 3/8" x 1" Flange Bolt S-248 3/8" Flat Washer S-456 3/8"...

  • Page 86: Assembling Weather Cover For Roller Valve

    10. Accessories Assembling Weather Cover for Roller Valve The following instructions are for assembling the weather cover for the roller valve. 1. Install the weather cover kit after the gate has been installed. 2. Use bead caulking at all seams where the weather cover attaches to the gate. 3.

  • Page 87: Transition Assembly

    10. Accessories Transition Assembly Read all instructions prior to transition assembly. What You Should Know DO NOT CUT STIFFENER. If stiffeners do not fit as they should, call the engineering department. Cutting stiffeners to fit will cause structural damage and possible bin failure. The stiffener must continue through the transition to the foundation.

  • Page 88: Seal Kit (Optional)

    10. Accessories Seal Kit (Optional) 1. The air deflector included in seal kit may be installed over stiffener at customer’s request. 2. Caulk stiffener/transition cover plates on one side of cover plate along the three straight edges. 3. Place stiffener/transition cover plate on top of transition housing and use the self-drilling screws to fasten cover plate to transition.

  • Page 89: Chapter 11 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 90 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2016 by The GSI Group, LLC Printed in the USA CN-325803...

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