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Summary of Contents for TYROLIT Hydrostress FSD1274E5
- Page 1 OPERATING INSTRUCTIONS FSD1274E5 Index 002 Translation of the Original Operating Instructions 11005603 en / 09.01.2023...
- Page 2 If maintenance work is neglected or not performed correctly, we cannot cover our warranty obligations. All repairs must only be performed by trained specialist personnel. Our Customer Service is at your disposal to help keep your Tyrolit Hydrostress equipment in perfect condition. We wish you smooth, trouble-free working.
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Page 3: Table Of Contents
Contents Contents 1. Safety 1.1. General safety information 1.2. Signs on the equipment 1.3. What to do in an emergency 1.4. Intended use 1.5. Improper use or misuse 1.6. Electrics 2. Design and function 2.1. Design 2.2. Function 3. Mounting/Removing 3.1. - Page 4 Contents 6. Troubleshooting 6.1. Troubleshooting table 7. Transport/Storage 7.1. Transport 7.2. Storage 8. Technical data 8.1. Dimensions 8.2. Dimensions and weights 8.3. Engine 8.4. Recommended ambient temperature 8.5. Lifting drive 8.6. Drive 8.7. Sound level and vibrations 8.8. Battery 8.9. Saw blade and blade guard 8.10.
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Page 5: Safety
safety Safety General safety information INFORMATION This instruction manual is just part of the documentation for the floor saw. These instructions are only complete together with the "Floor Saw Safety Manual/System Description" and the engine documentation. Documentation 1 Engine documentation 2 Floor Saw Safety Manual/System Description 3 Floor Saw Operating Instructions DANGER... -
Page 6: Signs On The Equipment
safety Signs on the equipment Type plate and danger stickers INFORMATION Besides the type plate, danger and information stickers are affixed to the floor saw. Follow the instructions to avoid damage and injury. Type plate and danger stickers What to do in an emergency ▶... -
Page 7: Intended Use
safety Intended use The floor saw has been designed and built for the following use: • Cutting asphalt and concrete (including reinforced concrete). • Making plunge cuts, flush cuts and cutting joints in floors. • Only use tools with an original hole pattern. •... -
Page 8: Design And Function
Design anD funCtion Design and function Design Components 2.1.1 Components Handle Cut indicator roll Lifting chassis Control switch/lever Lamp Lifting chassis bearing Hydrostat Splash guard Speed lever Saw blade drive transmission Rear axle Light Blade guard Rear cut indicator Water pump Chassis Battery Crane hitch... - Page 9 Design anD funCtion Components 29 Coolant expansion tank Radiator 49 Belt drive 30 Air filter Wheel alignment device 50 Saw blade drive transmission 31 Light clamp handle Drive wheel 51 Oil tank for saw blade drive 32 Tank filler neck Drive valve block 33 Control panel Pump motor...
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Page 10: Function
Design anD funCtion Function 2.2.1 Saw blade drive Saw blade drive (diagram) 1 3-speed (angle) transmission Blade drive 2 Driving belt Saw blade spindle 2.2.2 Lifting drive INFORMATION The lifting movement is achieved by means of a hydraulic cylinder. Lifting drive (diagram) - Page 11 Design anD funCtion 2.2.3 Reducing the saw blade speed INFORMATION The valve sets the stroke speed of the saw blade. Reducing the saw blade speed (diagram) 2.2.4 Drive Drive (diagram) 1 Oil pump 3 Valve block 2 Hydraulic motors Drive ON/OFF...
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Page 12: Mounting/Removing
Mounting the saw blade DANGER Death or serious injury if the saw blade flies off! ▶ Only use genuine screws from Tyrolit Hydrostress AG. DANGER Serious injury if the saw blade starts up suddenly! ▶ Switch off the floor saw before working on the saw blade. - Page 13 Mounting/ReMoving Proceed as follows: 9 Check that the direction of rotation arrow on the saw blade (C4) matches the direction of rotation of the engine (arrow on the blade guard). 9 When mounting the saw blade on the right-hand side, use the fastening screw (C1) with left-hand thread.
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Page 14: Water Connection
Mounting/ReMoving Water connection 3.2.1 Wet and dry cutting INFORMATION The floor saw can be used for wet and dry cutting. INFORMATION Special Tyrolit diamond tools must be used for dry cutting. Water connection (diagram) 3.2.2 Water supply The water supply reduces dust during cutting and cools the fuel, transmission and saw blade. - Page 15 Mounting/ReMoving 3.2.3 Using the water supply ▶ Make sure that the water valves on the right and left-hand sides of the floor saw are closed. ▶ Connect the water hose to the water valve on the left-hand side of the floor saw. ▶...
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Page 16: Battery
Mounting/ReMoving Battery DANGER Death or serious injury from the battery! Ignitable, explosive gas escapes from the battery. Do not expose the battery to sparks or naked flames, and keep the area around the battery well ventilated. Disconnect the battery before servicing the floor saw. Always keep the battery cable clamps away from the battery terminals while the battery is disconnected. -
Page 17: Cut Indicator
Mounting/ReMoving Cut indicator If necessary, use the cut indicator to follow the cutting line. Before cutting, always check that the cut indicators are correctly aligned with the saw blade. Cut indicator (diagram) 1 Cutting line 2 String Adjusting the front indicator ▶... -
Page 18: Handle Adjustment
Mounting/ReMoving Handle adjustment INFORMATION The length and height of the handles can be adjusted to an ergonomic position. The handlebars help you to guide and manoeuvre the floor saw. Move the handlebars to the desired position for better leverage when lifting and steering. To manoeuvre the floor saw forwards and backwards, turn on the freewheel switch and move the floor saw as desired. -
Page 19: Light
Mounting/ReMoving Light INFORMATION Adjust the light so that the work area is well lit. Light (diagram) Fuel INFORMATION Always be careful when refuelling. ▶ Do not operate the floor saw if fuel is leaking. ▶ Do not refuel the floor saw while the engine is running. ▶... -
Page 20: Operation
opeRation Operation Overview of controls Controls Ignition lock 13 Tool holder Control panel 14 Combination wrench Engine speed toggle switch 15 Light clamp handle Light toggle switch 16 Light Toggle switch (not assigned) 17 Freewheel toggle switch Toggle switch (not assigned) 18 Rotating valve lowering speed Toggle switch (not assigned) 19 Emergency stop button... -
Page 21: Cutting Data Table
(~42“) 1200 (48“) INFORMATION The belt pulley may only be changed by a Tyrolit Hydrostress engineer or a trained specialist. INFORMATION Only change the gear when the engine is at a standstill. Never handle the shift device when the engine is running. -
Page 22: Control Panel
opeRation Control panel INFORMATION This section describes functions and on-screen displays. Control panel A Screen B Function keys 4.3.1 Screen The screen displays warnings, commands, error messages and menu options for setting up the floor saw. On-screen pictograms Left side of screen Right side of screen Saw blade diameter Plunge depth... - Page 23 opeRation INFORMATION The blade speed, engine speed and engine torque are displayed in the centre of the screen. You can switch between displays using the middle function key. Blade speed (orange) Engine speed (green) Engine torque (blue) INFORMATION The area of the display for warnings is directly above the large central display. When certain conditions occur, the following symbols are displayed in this area.
- Page 24 opeRation High engine exhaust temperature lamp - The red symbol appears during active DPF regeneration if the DPF exhaust temperature is above 450 °C/842 °F and fuel injection is taking place downstream of the engine. Regeneration required - The yellow icon symbol is displayed continuously to request automatic regeneration when "Prevent"...
- Page 25 opeRation 4.3.3 Function commands A command can be selected from the horizontal row of commands at the bottom of the screen by pressing the function key directly below it. The function options available for this floor saw are listed below: Description Saw blade diameter - Switches to the "Select saw blade diameter"...
- Page 26 opeRation 4.3.4 Main menu INFORMATION Press the MENU key to view the list of the three available menu options: Main menu Engine diagnostics User settings Utilities Main menu (A) - Engine diagnostics (B) - User settings (C) - Utilities (D) 4.3.5 Engine diagnostics INFORMATION...
- Page 27 opeRation Access active errors (B) INFORMATION This screen displays active errors or warnings from the electronic control unit (ECU). Each diagnosis is displayed with the corresponding Suspect Parameter Number (SPN), Failure Mode Indicator (FMI), text description (if available), and the source of the device that sent the diagnostic message.
- Page 28 opeRation 4.3.6 User settings INFORMATION The user settings consist of a row of setting options (B to E), which can be accessed in two consecutive screens. User settings Brightness Language Units User settings Language Units Time User settings (A) - Brightness (B) - Language (C) - Units (D) - Time (E)
- Page 29 opeRation 4.3.7 Utility INFORMATION The Utilities screen displays the following items: Utility Regeneration settings Maintenance reminders System information Lamp information Utility (A) - Regeneration settings (B) - Maintenance reminders (C) - System information (D) - Lamp information (E) Regeneration settings (B) INFORMATION This menu displays a screen showing the available regeneration options for the diesel particulate filter (DPF) and the time since the last regeneration was completed.
- Page 30 opeRation Maintenance reminders (C) INFORMATION This option consists of two screens that display the five critical maintenance reminders with the time in hours at which the next maintenance must be performed. When a maintenance item has been completed, the time for the next maintenance schedule can be reset.
- Page 31 opeRation System information (D) INFORMATION The screen displays the following system information: System information Engine make Kubota Engine model V3307-CR Serial number Nominal power 55.4 kW Nominal speed Software CC774750DKV_3_431_11_30_21 System information (A) - System information (B) - Engine make - Engine model - Serial number - Nominal power...
- Page 32 opeRation 4.3.8 Selecting the saw blade diameter INFORMATION When the ignition switch is turned to ON, the display starts up. The first screen that appears is the "Select saw blade diameter" screen. It is extremely important to select the correct saw blade diameter for the saw blade that is mounted on the machine. If you have not selected the correct diameter, this will result in reduced cutting performance and/or serious injury! See the conversion tables in this section for speed and saw blade sizes.
- Page 33 opeRation 4.3.9 Zeroing the cutting depth setting 9 Make sure the saw is in operation and all safety precautions are followed. 1. Lower the saw blade to just above the cutting area. 2. Press the second function key on the right twice until the upper right-hand display shows 0.00 millimetres or inches.
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Page 34: Starting The Floor Saw
opeRation Starting the floor saw Proceed as follows: 9 The danger zone is secured 9 The work area is well ventilated 9 The water supply is secured 9 EMERGENCY STOP is deactivated 9 All controls and switches are switched off or set to 0 9 All flaps and covers are closed 9 The blade guard is mounted and secured INFORMATION... -
Page 35: Controlling The Travel Motion
opeRation Controlling the travel motion Use the speed control lever to move the floor saw forwards and backwards. Symbol Meaning Feed regulator direction of travel for- wards Feed regulator direction of travel back- wards INFORMATION The engine must be running at least at half throttle to move the floor saw with the speed control lever. -
Page 36: Lifting And Lowering The Blade
opeRation Lifting and lowering the blade To lift the saw and saw blade, press the Lift (left) pushbutton, and release it to stop. Lifting and lowering the blade INFORMATION Note: Always lift the saw blade when manoeuvring the saw to ensure adequate clearance between the blade and the floor. -
Page 37: Shifting Gears With The 3-Speed Transmission
opeRation Shifting gears with the 3-speed transmission DANGER Death or serious injury can result if gears are shifted while the engine is running. Do not attempt to shift gear while the engine is running. Shifting gears with the 3-speed transmission (diagram) Proceed as follows: ▶... -
Page 38: Switching Off The Floor Saw (Engine)
opeRation Switching off the floor saw (engine) DANGER Death or serious injury can result if the floor saw continues running. Do not leave the floor saw unattended until the engine has stopped and the saw blade has stopped rotating. Proceed as follows: ▶... -
Page 39: Servicing And Maintenance
seRviCing anD MaintenanCe Servicing and maintenance INFORMATION The maintenance work described below must be carried out in the maintenance cycles described here. Wear parts that are not subject to specific maintenance intervals must also be checked regularly for wear and adjusted or replaced if necessary. In the case of combustion engines, maintenance work must be performed in line with the separate maintenance instructions from the engine manufacturer. - Page 40 seRviCing anD MaintenanCe Servicing and maintenance table Drain water from fuel/water separator filter Lubricate hydraulic cylinder pivots Lubricate front axle bearings Lubricate bogie Change upper transmission oil Change lower transmission oil Clean oil intake filter Check and clean the intake strainer(s) of the water system Clean air filter element Change engine oil and replace filter Replace hydraulic oil filter element...
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Page 41: Tools For Maintenance
seRviCing anD MaintenanCe Tools for maintenance INFORMATION Tools that are important for machine maintenance are included in the scope of delivery of the machine. Tool table 15"/16" • Installation and removal of saw blades Combination wrench 1 1/16" / 1 1/8" •... -
Page 42: Lubrication
seRviCing anD MaintenanCe 5.3.2 Radiator Make sure that the radiator has cooled down before cleaning. Clean the radiator fins with compressed air, taking care not to damage the fins. A mild detergent with low-pressure water can also be used to degrease the radiator. INFORMATION Damaged radiator fins can and will reduce the radiator's cooling capacity. -
Page 43: Hydraulic System
seRviCing anD MaintenanCe Hydraulic system DANGER Injuries due to escaping hydraulic oil. ▶ Check all hydraulic hoses and connections daily for leaks. Remember to use cardboard or a piece of paper when checking for leaks and replace damaged components immediately ▶ Keep all body parts away from leaks and/or areas where hydraulic fluid may escape. Pressurized hydraulic fluid can penetrate the skin and cause serious injury. -
Page 44: Blowing Out Water
▶ Remove the pump. Recycling waste materials Tyrolit Hydrostress machines are manufactured using a large proportion of recyclable materials. A prerequisite for recycling is proper material separation. In many countries, Tyrolit has already set up arrangements for returning your old equipment for recycling. Ask... -
Page 45: Troubleshooting
tRoubleshooting Troubleshooting INFORMATION You can find information on system malfunctions and errors shown on the control panel display in the description of the control panel. Troubleshooting table Troubleshooting No more fuel Fill the fuel tank. Fuel lines clogged Flush or replace fuel lines. Air in fuel lines Bleed fuel lines. - Page 46 tRoubleshooting Troubleshooting Faulty lifting button Replace the lifting button. Saw cannot be lifted Not enough hydraulic oil Check the hydraulic fluid level and top up if necessary. Deposits in the lowering Check and clean the valve stem valve stem. Battery voltage too low Charge or replace the battery.
- Page 47 tRoubleshooting INFORMATION If you were unable to remedy the fault, call our Service Centre (see manufacturer's address on the back of the cover page). To ensure quick and professional troubleshooting, please prepare as follows before calling: Type plate Proceed as follows: ▶...
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Page 48: Transport/Storage
tRanspoRt/stoRage Transport/Storage Transport DANGER Improper transport can result in death or serious injury! ▶ Only transport the floor saw with the main engine switched off. ▶ Remove the saw blade before transport. ▶ Only use transport vehicles, lifting gear and load suspension devices with sufficient load-bearing capacity. -
Page 49: Technical Data
teChniCal Data Technical data Dimensions Dimensions in mm Dimensions Height 1486 mm Minimum length 1651 mm Maximum length 3632 mm Maximum handle extension 711 mm Frame length 1365 mm Wheelbase length 616 mm Width 927 mm Frame width 737 mm Internal width of front wheels 520 mm External width of rear wheels 692 mm Width from inner flange to inner flange 806 mm... -
Page 50: Dimensions And Weights
teChniCal Data Dimensions and weights Dimensions Parameter Value Operating weight* 1056 kg Transport weight incl. box 1102 kg Dimensions of transported goods L: 1660 mm (with folded-up blade guard)) W: 930 mm H: 1490 mm * With blade guard and full fuel tank - without saw blade Engine Engine Parameter... -
Page 51: Lifting Drive
teChniCal Data Lifting drive Lifting drive Parameter Value Type of drive Electro-hydraulic Drive Drive Parameter Value Type of drive Hydraulic Cooling Air cooling Forwards: 0-67 m/min | backwards 0-25 m/min Speeds Parking brake Automatic hydraulic lock in Stop position Sound level and vibrations Sound level and vibrations Parameter Value... -
Page 52: Saw Blade And Blade Guard
teChniCal Data Saw blade and blade guard Saw blade and blade guard Parameter Value Saw blade max. Ø 1200 mm Saw blade freely attachable Ø 1200 mm Max. cutting depth 492 mm Dia. of saw blade arbour Dia. 25.4 mm Dia. of blade shaft Dia. -
Page 53: Ec Declaration Of Conformity
We declare under our sole responsibility that this product complies with the following directives and standards: Applicable directives 2006/42/CE 17.05.2016 2000/14/CE 08.05.2000 (EU) 2016/1628 14.09.2016 (Stage V) Applicable standards EN 12100:2010 EN 13862:2001+A1:2009 Tyrolit Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Pfäffikon, 09.01.2023 Roland Kägi Operations + R & D Machines... - Page 54 TYROLIT CONSTRUCTION PRODUCTS GMBH Swarovskistraße 33 | 6130 Schwaz | Austria Tel +43 5242 606-0 | Fax +43 5242 63398 Our worldwide subsidiary companies can be found on our website at www.tyrolit.com...
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