TYROLIT Hydrostress FSE1022 Operating Manual
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TYROLIT Hydrostress FSE1022 Operating Manual

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OPERATING MANUAL
FSE1022
Index 000
11002422
en / 21.01.2021

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Summary of Contents for TYROLIT Hydrostress FSE1022

  • Page 1 OPERATING MANUAL FSE1022 Index 000 11002422 en / 21.01.2021...
  • Page 2 All repairs must be carried out by trained personnel only. Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order.

  • Page 3: Table Of Contents

    FSE1022 Table of contents Safety ........................... 5 General safety notes .................... 5 1.1.1 Warning notices and symbols in this manual ..........5 1.1.2 Warning and safety notices: ................5 1.1.3 Operating manual .................... 8 Properties & advantages ....................9 General safety informatioen ..................10 Intended use policy ...................
  • Page 4 FSE1022 Pre-cut preparations ..................35 Switching the machine on and off ..............36 Phase inverter ....................37 Relocate by hand ....................37 Traction drive ..................... 38 Lower/raise the saw blade and set the cutting depth ........39 Cutting with the floor saw .................. 40 Relocating the floor saw ..................

  • Page 5: Safety

    FSE1022 1 Safety 1.1 General safety notes 1.1.1 Warning notices and symbols in this manual Signal word Type and source of the hazard Consequence of non-compliance. ► Action to avert the danger. The signal word after the hazard symbol indicates the level of danger: This signal word indicates an extremely dangerous situation.
  • Page 6 FSE1022 Read the operating manual Wear hearing protection Wear safety goggles Wear gloves Wear a protective helmet Wear suitable work clothes and wash dusty clothes Remove the power plug before working on the machine Risk of cuts on rotating tool Wait for all parts to stop moving.
  • Page 7 FSE1022 Disconnect from mains before performing maintenance work Parking brake Clutch for traction drive Running direction of saw blade Instructions for avoiding damages Only store and transport the unit in an upright position Sound power level of the machine Visual inspection...

  • Page 8: Operating Manual

    FSE1022 1.1.3 Operating manual Preface This operating manual makes it easier to become acquainted with the machine and make full use of it as intended. The operating manual contains important information on how to operate the machine safely, properly and economically. Following it will help to prevent hazards, avoid repair costs and downtimes, and increase the reliability and service life of the machine.

  • Page 9: Properties & Advantages

    FSE1022 2 Properties & advantages Thanks to the optimum weight distribution of the COMPACTCUT 601 E, the 22 kW/400 V electrical engine provides for excellent cutting power. Due to the compact, easy-to-handle design, every corner of the construction site ...

  • Page 10: General Safety Informatioen

    FSE1022 3 General safety informatioen 3.1 Intended use policy The manufacturer and supplier assume no liability for inappropriate use or usage other than the intended use. No alterations may be made to the machine unless carried out by the manufacturer. Changes resulting from extensions or conversions to the floor saw may only be executed with written permission of the manufacturer.

  • Page 11: Organizational Measures

    FSE1022 Organizational measures This operating manual must be kept within easy reach for everybody at the place of use. It is to be kept for future reference or resale of the machine. Supplements to the operating manual include general statutory and other binding regulations for preventing accidents and protecting the environment and must be obeyed.

  • Page 12: Choice Of Personnel And Qualifications; Fundamental Obligations

    FSE1022 3.3 Choice of personnel and qualifications; fundamental obligations Operators must be at least 18 years of age and mentally and physically capable of operating the floor saw. All persons must be instructed in the operation and be expressly assigned, in writing by the employer, to operate the floor saw.

  • Page 13: Commissioning

    FSE1022 3.4.2 Commissioning Protect hands from sharp edges when fitting the saw blade. Ensure that the ground/floor has adequate load-bearing capacity. All obstacles must be removed from the cutting area and good lighting must be provided. Visually check the floor saw for damage and defects. Check the safety set-up in particular.

  • Page 14: Relocating The Floor Saw

    FSE1022 3.4.4 Relocating the floor saw The floor saw may only be relocated when the saw blade is stopped. Before leaving the floor saw’s operating position, the motor must be turned off and the saw blade must stop. A rotating saw blade poses a high risk of injury.

  • Page 15: Electrical Energy

    FSE1022 3.5.2 Electrical energy Only use original fuses with the specified amperage. The floor saw must be immediately shut off in the event of malfunctions. Electrical work may only be carried out by certified qualified experts. The machine’s electrical equipment must be inspected and tested at regular intervals.

  • Page 16: Packaging And Storage

    FSE1022 3.7 Packaging and storage In order to ensure sufficient protection during dispatch and transport, the machine and its components have been carefully packed. On receipt of the machine, it should be checked for damage. The device packaging consists of recyclable materials. Please place these into the appropriate collection containers, so that they can go for recycling.

  • Page 17: Device Description

    FSE1022 4 Device description 4.1 Machine part names Pos. 1 Tracking pointer Pos. 6 Maintenance hatch Pos. 2 Flange cover Pos. 7 Tool compartment Pos. 3 V-belt guard Pos. 8 Handlebar Pos. 4 Clamp lever for handlebar Pos. 9 Throttle lowering speed of saw blade Pos.
  • Page 18 FSE1022 Pos. 11 Segmented blade guard Pos. 16 Lashing point Pos. 12 Electric motor Pos. 17 Mains plug Pos. 13 Frequency inverter Pos. 18 Bracket for water supply Pos. 14 Lifting eye for crane transport Pos. 19 Blade guard support Pos.
  • Page 19 FSE1022 Pos. 20 Main switch Pos. 26 Saw blade lift control Pos. 21 Stop-button sawblade drive Pos. 27 Fuse Pos. 22 Start-button sawblade drive Pos. 28 Throttle for blade lowering speed Pos. 23 Ampere meter Pos. 29 Lever for drive clutch Pos.

  • Page 20: Technical Data

    FSE1022 4.2 Technical data FSE1022 max. cutting depth 420 mm (16.5“) max. saw blade diameter 1000 mm (39“) Saw blade arbor 25,4 mm (10“) Saw blade rpm Stepless 860 - 1720 1/min Left/right-hand cut Drive motor Electric motor with frequency inverter Power (kW/HP) 22 kW (29.5 HP)

  • Page 21: Sound Power Level

    The specified value was determined using the maximum saw blade diameter. The effects can be inversely proportional to the weight of the operator. Vibration total value: FSE1022 / less than 2,5 m/s Bei den Messungen wurden folgende Normen berücksichtigt: EN ISO 5349, VD 2057 Blatt 2, Richtlinie 2002/42/EG.

  • Page 22: Electrical Voltage

    FSE1022 4.5 Electrical voltage WARNING Electric Shock Hazard The machine works with high voltages and currents. The user may suffer fatal electric shocks due to damaged cables or defective electrical components. ► Replace defective cables or components immediately ► Do not use if the machine cannot be switched on or off via the switch ►...
  • Page 23 FSE1022 Power source: When connecting to site power distribution systems, care must be taken to ensure that  the individual phases evenly. The socket must be fused with a universal current-sensitive RCD type B.  If power generators are used, they must deliver three times the power of the device to ...

  • Page 24: Transport

    FSE1022 5 Transport 5.1 Transport position WARNUNG Crush hazard by an unsecured machine Injuries due to the machine unintentionally changing position or falling parts. ► Only transport the floor saw in the transport position ► Secure the machine via suitable attachment points.

  • Page 25: Lifting By Crane

    FSE1022 5.2 Lifting by crane WARNING Suspended loads Crush hazard from falling parts. ► Do not step under raised machines or parts ► Only use undamaged lifting devices with sufficient load capacity and length ► The machine may only be moved in the transport position...

  • Page 26: Tie Down For Transport

    FSE1022 Tie down for transport WARNUNG Crush hazard due to slipping or tilting of the machine Unintentional changes in the position of the machine can crush people. ► Only transport the floor saw in transport position. ► Secure the floor saw over the attachment points.

  • Page 27: Commissioning

    FSE1022 6 Commissioning 6.1 Consumables Lubricant The grease used on the floor saw is called "Energrease LS2 BP". (Lithium-saponified multi-purpose grease from NLGI Grade 2 in accordance with DIN 51818 / NLGI GC – LB Grade 2) Hydraulic oil The hydraulic fluid used must be of HVLP (High Volume Low Pressure) quality (according to DIN 51524-3 / ISO 6743/4) in the ISO viscosity class 48.

  • Page 28: Establish Power Connection

    FSE1022 6.3 Establish power connection ► Fully unroll the cable and lay it safely Procedure ► Check the plug and extension cable for damage ► Establish power connection ► Check the functionality of the ground fault current interrupterFI/RCD in the switch cabinet 6.4 Parking brake...

  • Page 29: Adjusting The Lowering Speed Of The Saw Blade

    FSE1022 6.6 Adjusting the lowering speed of the saw blade The throttle valve should be fully closed first. Then gradually open the throttle as you perform test runs to set the right lowering speed. lower faster lower slower − 6.7 Handle bar adjustment Adjust the handle bars to the personal preference of the user.

  • Page 30: Installing/Replacing The Saw Blade (Tool)

    FSE1022 6.8 Installing/replacing the saw blade (tool) WARNING Cut and Crush hazard The rotating saw blade or flange can catch hold of clothing or body parts and sever them ► Pull the mains plug ► All parts must have stopped moving before working on the machine may begin.
  • Page 31 FSE1022 NOTICE Installing the saw blade When installing the saw blade, make sure the surface of the blade is clean. The saw blade must lie directly against the flange. Match the rotational direction of the saw blade to the rotational direction arrow (down-cutting).

  • Page 32: Switching From Right-Hand To Left-Hand Cutting

    FSE1022 6.9 Switching from right-hand to left-hand cutting WARNING Cut and Crush hazard The rotating saw blade or flange can catch hold of clothing or body parts and sever them. ► Pull the mains plug ► All parts must have stopped moving before working on the machine may begin.

  • Page 33: Operation

    FSE1022 7 Operation 7.1 Safety The floor saw may only be operated by one person.  Banish other persons from the work area or create a barrier. The operator is not permitted to leave the machine while the motor is running.
  • Page 34 FSE1022 WARNING Cut hazard Contact with the rotating blade may cause lacerations including dismemberment. ► Only cut with the blade guard closed. ► Maintain a safe distance. ► Never touch the rotating saw blade. ► Wear personal protection equipment WARNING...

  • Page 35: Pre-Cut Preparations

    FSE1022 7.2 Pre-cut preparations NOTICE Cutting without obstacles Damage to objects in the cutting area or the saw blade. ► All obstacles must be removed from the cutting area ► Ensure good lighting in the work area. Make sure the cut is straight to prevent the saw blade from jamming.

  • Page 36: Switching The Machine On And Off

    FSE1022 7.3 Switching the machine on and off NOTICE In the event of unexpected machine behavior and in the event of an emergency, immediately activate the EMERGENCY STOP switch. To avoid any unexpected movement, the machine can only be started, with the drive throttle in the neutral position.

  • Page 37: Phase Inverter

    FSE1022 7.4 Phase inverter If the red button "O" lights up when the emergency stop is unlocked and the power supply is active, there is an incorrect phase sequence. The machine has a phase sequence relay. This ensures the correct direction of rotation.

  • Page 38: Traction Drive

    FSE1022 7.6 Traction drive NOTICE Always operate with adjusted drive speed in order to avoid damages. Execute all drive and operation commands slowly, controlled and evenly. The traction drive is activated the via knob switch (Pos. 31).  Controls The drive lever controls the advance speed forward and backward.

  • Page 39: Lower/Raise The Saw Blade And Set The Cutting Depth

    FSE1022 7.7 Lower/raise the saw blade and set the cutting depth WARNING Ejected parts hazard The saw blade may be damaged if it is lowered too quickly. Segments can break out and be ejected in an uncontrolled manner. ► Slowly lower the saw blade into the cutting surface ►...

  • Page 40: Cutting With The Floor Saw

    FSE1022 7.8 Cutting with the floor saw Cutting 1. Set drive lever (Pos. 25) in neutral position. 2. Activate machine with main switch (Pos. 20). 3. Release parking brake (Pos. 30) and engage clutch if required (Pos. 29). 4. Activate traction drive with selector switch (Pos 31) 5.

  • Page 41: Relocating The Floor Saw

    FSE1022 7.9 Relocating the floor saw WARNING Cut hazard at rotating saw blade When touching the rotating saw blade, clothing and limbs can be pulled in and severed. ► The machine may not be maneuvered while the blade is spinning.

  • Page 42: Cutting With The Saw Blade Guard Open

    FSE1022 7.10 Cutting with the saw blade guard open WARNING Lacerations and ejected parts hazard Severe injuries when coming into contact with the rotating saw blade or from ejected material when cutting without the saw blade guard. ► Keep the machine’s cutting area free ►...

  • Page 43: Flush Cutting

    FSE1022 7.11 Flush cutting WARNING Flush-cutting A separately available blade guard for sawing flush with a wall can be attached to the Flush-cutting flange floor saw. Shut off the drive motor and wait for all parts to come to a stop ...

  • Page 44: Multi-Blade Cutting

    FSE1022 7.12 Multi-blade cutting Special purpose flange required! Multi-blade Several blades, up to a total thickness of 15mm can be clamped onto the floor saw. Shut off the drive motor and wait for all parts to come to a stop ...

  • Page 45: Service Compartment

    FSE1022 7.14 Service compartment Pos. 1 Electric motor for traction drive Pos. 2 Transaxle Pos. 3 Surge tank for hydraulic pump for lifting mechanism (HV68) The correct level of hydraulic oil HV 68 can only be checked if the machine is lowered completely.

  • Page 46: Frequency Inverter

    FSE1022 7.16 Frequency inverter LED signaling The frequency inverter has 2 LEDs that display the operating state and faults. For further blink-codes refer to the frequency inverter manual. Green State  Operation / Ready   Warning  Fault The potentiometer of the unit is deactivated.

  • Page 47: Servicing

    FSE1022 8 Servicing 8.1 Maintenance WARNING Cut and Crush hazard Serious injuries when coming into contact with a rotating saw blade or belt drive.. ► Maintenance and repairs may only take place when the machine is switched off ► Maintenance and repairs may only be carried out by trained personnel.

  • Page 48: Lubrication Points

    FSE1022 8.2 Lubrication points The motor must be switched off before maintenance or repair work. Secure the machine against being unintentionally reactivated. Maintenance and service work may only be carried out by qualified technical personnel. Secure the machine with a crane.

  • Page 49: Check The Saw Shaft Drive Belt Tension

    FSE1022 8.3 Check the saw shaft drive belt tension WARNING Cut and crush hazard Body parts and clothing can be pulled in if they come into contact with the belt drive. Risk of cuts and crushing injuries through to amputations.

  • Page 50: Replacing The Cutting Shaft Drive Belts

    FSE1022 8.4 Replacing the cutting shaft drive belts Disconnect the power  supply. Remove the flange cover  and flange. Loosen the 5 mounting  screws and remove the belt cover. Evenly loosen the  tensioning screws on the motor console in turns and relax the belts.

  • Page 51: Checking V-Belt Tension Of Traction Drive

    FSE1022 Checking V-belt tension of traction drive WARNUNG Cut and crush hazard from rotating v-belt drive When touching the rotating v-belt, hands and clothing can become entangled and pulled in, resulting in cut and crush injuries including dismemberment.. ► Do not open or remove the belt guard or touch the v-belt while it rotates.

  • Page 52: Troubleshooting

    FSE1022 8.6 Troubleshooting The motor must be switched off before maintenance or repair work. Secure the machine against being unintentionally switched back on. Maintenance and service work may only be carried out by qualified technical personnel. NOTICE The following points must be checked first in the event of cutting problems: ...

  • Page 53: Circuit Diagram

    FSE1022 9 Circuit diagram...

  • Page 54: Ec Declaration Of Conformity

    FSE1022 10 EC Declaration of Conformity Description Floor saw Type designation FSE1022 We declare under our sole responsibility that this product complies with the following directives and standards: Directive applied 2006/42/EG Applied standards EN 13862:2001+A1:2009 EN ISO 12100:2010 21.01.2021 Roland Kägi...
  • Page 55 TYROLIT CONSTRUCTION PRODUCTS GMBH Swarovskistraße 33 | 6130 Schwaz | Austria Tel +43 5242 606-0 | Fax +43 5242 63398 Our worldwide subsidiary companies can be found on our website at www.tyrolit.com...

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