Mosa TS 400 PS Use And Maintenance Manual
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Mosa TS 400 PS Use And Maintenance Manual

Engine driven welder
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USE AND MAINTENANCE MANUAL
TS 400 PS
TS 500 PS 60Hz
• Motosaldatrice
• Schweißaggregat
• Engine Driven Welder
• Motosoldadora
• Motosoudeuse
• По
• Motosoldadoras
M A D E
I N
Вышкам
I T A L Y
Codice
Code
Code
764409003
Codigo
Kodezahl
Código
код
Edizione
Edition
Édition
Edición
05.2015
Ausgabe
Edição
издание

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Do you have a question about the TS 400 PS and is the answer not in the manual?

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Эдуард
February 24, 2025

регулятор сварочного тока номинал

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1 comments:
Mr. Anderson
February 24, 2025

The rated welding current for the Mosa TS 400 PS regulator is 400 A at 60% duty cycle and 350 A at 100% duty cycle.

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Summary of Contents for Mosa TS 400 PS

  • Page 1 Вышкам USE AND MAINTENANCE MANUAL Codice TS 400 PS Code Code 764409003 Codigo TS 500 PS 60Hz Kodezahl Código код Edizione Edition Édition • Motosaldatrice • Schweißaggregat Edición 05.2015 • Engine Driven Welder • Motosoldadora Ausgabe • Motosoudeuse • По Edição • Motosoldadoras издание...
  • Page 3 DESCRIPTION OF THE MACHINE REV.3-05/15 The TS 400/500 engine driven welder ia a unit which ensures the function as: a) a current source for arc welding b) a current source for the auxiliary power generation It is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as: engine, alternator, electric and electronic controls, the fairing or a protective structure.
  • Page 4 INDEX REV.2-05/15 M 01 QUALITY SYSTEM M 1.1 NOTES M 1.4 CE MARK M 1.5 TECHNICAL DATA M 1.6 TECHNICAL DATA SYMBOLS M 2.1 SYMBOLS M 2.5.1 ADVICE BEFORE USE M 2.6 INSTALLATION AND ADVICE M 2.7 INSTALLATION M 2.7.1 DIMENSIONS UNPACKING TRANSPORT AND DISPLACEMENTS...
  • Page 5 (see page M1.1). All rights are reserved to said Company.  It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documen- tation are registered by the respective owners.

  • Page 6: Notes About The Manual

    Notes REV.1-03/14 INFORMATION INFORMATION OF GENERAL TYPE In the envelope given together with the machine and/or Dear Customer, set you will find: the manual for Use Maintenance and We wish to thank you for having bought a high quality set. Spare Parts, the manual for use of the engine and the tools (if included in the equipment), the guarantee (in the Our sections for Technical Service and Spare Parts will...
  • Page 7 CE MARKING REV.7-02/14 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate.

  • Page 8: Technical Data

    TECHNICAl DATA TS 400 PS REV.4-05/15 A.C. GENERATOR Three-phase generation 16 kVA / 400 V / 23.1 A Single-phase generation 12 kVA / 230 V / 52.2 A Single-phase generation 6 kVA / 110 V / 54.4 A Single-phase generation...
  • Page 9 TECHNICAl DATA TS 500 PS 1.5.1 REV.0-05/15 A.C. GENERATOR Three-phase generation 16 kVA / 400 V / 23.1 A 16 kVA / 220 V / 42 A Single-phase generation 12 kVA / 230 V / 52.2 A 12 kVA / 220 V / 54.5 A Single-phase generation 6 kVA / 110 V / 54.4 A 6 kVA / 127 V / 47.2 A...
  • Page 10 TECHNICAl DATA REV.1-02/09 D.C. WElDING TS 400 PS - 50 Hz TS 500 PS - 60 Hz Welding current electronic 20 - 200 / 20 - 400 A 20 - 200 / 20 - 500 A regulation (on two scales)
  • Page 11 WARNINGS REV.1-02/14 The installation and general warnings regarding operations are aimed achieving correct use of the machine and/or apparatus in the place where it is used as a genset and/or motor welder. - Advice to the User about the safety: + NB: The information contained in the manual can be changed without notice.

  • Page 12: Symbols And Safety Precautions

    SYMBOLS AND SAFETY PRECAUTIONS REV.2-06/10 SYMBOLS PROHIBITIONS No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equip- ment. Use only with safety clothing - Read and pay due attention It is compulsory to use the personal protection means given in equipment.
  • Page 13 PRECAUTION (ENGINE DRIVEN WELDER) 2-5- REV.0-03/00 INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity. The security measures must satisfy the rules and regulations for engine driven welders. The information given below is in addition to the local security norms.

  • Page 14: Gasoline Engines

    INSTALLATION AND ADVICE REV.1-06/07 Check that the air gets changed completely and the hot INSTALLATION AND ADVICE BEFORE USE air sent out does not come back inside the set so as to cause a dangerous increase of the temperature. GASOLINE ENGINES Use in open space, air swept or vent exhaust gases, which contain the deathly carbone oxyde, far from the work area.
  • Page 15 Installazione Luftzirkulation Installation Instalación Installation REV.0-06/08...
  • Page 16 Dimensioni Abmessungen Dimensions Dimensiones 2.7.1 Dimensions REV.0-04/05 SILENCED 1300 1720 CHECKOIL DAI L Y 32.5 57.5 1000...
  • Page 17 UNPACKING REV.1-02/04 NOTE + Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s pack- aging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.
  • Page 18 TRANSPORT AND DISPLACEMENTS COVERED UNITS REV.1-06/10 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations.
  • Page 19 CTL22 ASSEMBLY REV.2-05/09 ATTENTION The CTL accessory cannot be removed from the machine and used separately (actioned manually or following vehicles) for the transport of loads or anyway for used different from the machine movements. TRAILERS The machines provided for assembling the accessory (slow towing trolley) can be towed up to a maximum speed of 40 Kms/hour on asphalted surfaces.

  • Page 20: Air Filter

    Set-up for operation Water cooled systems REV.2-04/15 AIR FILTER BATTERY WITHOUT MAINTENANCE The starter battery is supplied Check that the dry air filter is correctly installed and already charged and ready for that there are no leaks around the filter which could use.

  • Page 21: Cooling Liquid

    Set-up for operation Water cooled systems REV.2-04/15 ELECTRICAL CONNECTIONs COOLING LIQUID ATTENTION ATTENTION A qualified electrician should carry out electrical con- nections according to the norms in force. Do not remove the radiator tap with the motor in operation or still hot, as the liquid coolant may spurt out and cause serious burns.

  • Page 22: Starting And Stopping The Engine

    STARTING AND STOPPING THE ENGINE REV.0-05/05 5. start-up at low temperatures. Check daily The motor will normally start up without problems down to temperatures of -10° C, -15° C. In case of starting difficulty, it is possible to repe- at the starting preheating for a max. time of 10 seconds.
  • Page 23 CONTROLS LEGENDE REV.3-04/13 Hydraulic oil level light Exclusion indicating light PTO HI Selection push button 30 l/1' PTO HI Welding socket ( + ) Auxiliary current push button Battery voltmeter Welding socket ( - ) Fuel level light Remote control socket Earth terminal E.A.S. PCB Button indicating light 20 l/1' PTO HI A.C. socket Control unit for generating sets QEA Commutator/switch, serial/parallel Accelerator lever Thermal-magnetic circuit breaker Ground fault interrupter ( 30 mA ) Feed pump Selection push button 20 l/1' PTO HI Engine control unit and economiser 48V D.C. socket Water temperature indicator Engine air filter Ammeter Oil level dipstick Frequency meter Engine oil reservoir cap Frequency rpm regulator 24A Hydraulic oil reservoir cap Voltmeter regulator 24B Water filling cap Fuse Fuel prefilter Stop switch Fuel tank cap Warning light, high temperature Muffler...
  • Page 24 Comandi Bedienelemente Controls Mandos TS 400 PS Commandes Comandos REV.0-04/05 400T230M48M 400T230M110M VERSION VERSION M C2 F5 M1 59A 48V c.a. 5KVA FUSE FUSE (PL VERSION) NO PL VERSION 9 10 12 23-24...
  • Page 25 Comandi Bedienelemente Controls Mandos TS 500 PS 31.1 Commandes Comandos REV.0-05/15 400T230M110M 220T220M127M VERSION VERSION F5 M1 D-Z2 9 10 12 23-24...

  • Page 26: Front Panel Components

    FRONT PANEl COMPONENTS REV.1-05/15 9 c.c. welding sockets (+) Motor protection - Motor control circuit with au- Connection 10 c.c. welding sockets (-) tomatic shutdown for low oil pressure and high sockets for 9 c.c. socket only gouging. Out- temperature. welding ca- ONLY GOUGING let used only for cutting works.
  • Page 27 USE AS WElDER REV.0-05/05 WELDING CURRENT REGULATION KNOB This symbol (Norm EN 60974-1 security standards for arc welders) signifies that the Position knob (T) in correspondance of the chosen welder can be used in areas with increased current value, so as to obtain the risk of electrical shock.
  • Page 28 USE AS WELDER 34.1 REV.1-05/15 REDUCTION SCALE For small electrodes (up to Ø 4-200A) it is recommended to use the reduction scale switch (I3) allowing a more accurate regulation of the welding current (lever position at 200A). When using electrodes of a diameter greater than 4 set the welding scale knob to MAX A.
  • Page 29 USE AS A GENERATOR REV.0-05/05 THERMOPROTECTION It is strictly forbidden to connect the group  to the public mains a/o to another source of If you overload the genset the thermoprotection will electric power. automatically switch off. lf the thermoprotection is released, disconnect all WARNING the connected loads.

  • Page 30: Accessory Use

    ACCESSORY USE REMOTE CONTROL TC2 / TC2/50 REV.1-06/05 PUSH AND SCREW TIGHT The remote control device for regulating the welding current is connected to the front panel by means of a multipole connector. To regulate the current from the TC2 / TC2/50, move the switch (7), located above the multipole connector (8), to "ON"...
  • Page 31 USE OF THE PROTECTION ENGINE PROTECTION 39.4 ES - EV REV..1-04/03 ENGINE PROTECTION (ES - EV) The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature. The system consist of electronic card of control High temperature and check, and of an engine stop device: solenoid (ElettroStop), electrovalve (ElettroValvola)

  • Page 32: Troubleshooting

    Trouble shooTing Ts 400-500-600 Ps REV.1-12/11 Problems Possible cause Solution WelDing P1 No welding current but auxiliary 1) Position of remote control switch 1) Check that it is in OFF position if there is no remote control or in output is OK "ON" position with remote control inserted. 2) Potentiometer defect in welding 2) Check the continuity of the welding potentiometer and relative current control connections. 3) Welding current signal interrupter 3) Check that cables from shunt to card are in perfect state. 4) Defect card 4) Replace card. 5) Defect in diode bridge 5) Check the diode or the controlled diodes. P2 There is welding but non penetra- 1) Connnection of base current control 1) Check that the a.c. 48V arrives to the contactor of the base current. tion are open 2) Defect in the base current contactor 2) Check that the contacts and the contactor shut are in good conditions.
  • Page 33 Trouble shooTing Ts 400-500-600 Ps 40.1 REV.2-12/11 Problems Possible cause Solution engine P1 The engine does not start or stops 1) Low battery voltage, battery dead 1) In case of models with warning light: check the state of the battery immediately after startup. or defective. by means of the indicator placed in the upper part: - Green colour: battery OK - Black colour: battery to be recharged - White colour: battery to be replaced - Do noT oPen The bATTerY. 2) Presence of air in the fuel supply circuit. 2) Carry out de-aeration on the fuel system. See engine operating 3) Engine protection thermic/fuse manual.
  • Page 34 MAINTENANCE REV.1-01/13 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay at- tention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.

  • Page 35: How It Works

    PERIODICAl MAINTENANCE 44.1 REV.0-05/05 A B C D E HOW IT WORKS Check the level of the coolant Check the concentration of the coolant (1) Check the tension and the state of the driving belt Replace the control belt of the alternator Drain the water from the prefilter (if assembled) Replace the cartridge of the fuel filter Check the efficiency of the injectors (2)

  • Page 36: Gasoline Engine

    STORAGE REV.0-06/07 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine.
  • Page 37 CUST OFF REV.0-06/07 Have qualified personnel disassemble the In case of necessity for first aid and fire prevention, machine and dispose of the parts, including the see page M2.5. oil, fuel, etc., in a correct manner when it is to be taken out of service.
  • Page 38 RECOMMENDED ELECTRODES (In accordance with A.W.S Standard) REV.0-10/03 The information here below are to be intended only as indicative since the above norm is much larger. For further details please see the specific norms and/or the manufacturers of the product to be used in the welding process.
  • Page 39 ELECTRICAL SYSTEM LEGENDE REV.11-06/14 A : Alternator E3 : Open circuit voltage switch I6 : Start Local/Remote selector N9 : UP/DOWN button mast B : Wire connection unit F3 : Stop push-button L6 : Choke button O9 : Hydraulic unit solenoid valve C : Capacitor G3 : Ignition coil M6 : Switch CC/CV P9 : Hydraulic unit engine D : G.F.I. H3 : Spark plug N6 : Connector – wire feeder Q9 : Ignitor E : Welding PCB transformer I3 : Range switch O6 : 420V/110V 3-phase transformer...
  • Page 40 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TS 400 PS-BC 61.1 Schemas electriques Esquema eléctrico TS 500 PS-BC REV.1-09/10...
  • Page 41 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TIG VERSION 61.2 Schemas electriques Esquema eléctrico REV.0-05/15...
  • Page 42 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TS 400 PS (50 Hz) 61.3 Schemas electriques Esquema eléctrico 400T230M110M REV.0-04/05...
  • Page 43 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TS 400 PS (50 Hz) 61.4 Schemas electriques Esquema eléctrico 400T230M48M REV.0-04/05...
  • Page 44 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TS 400 PS (50 Hz) 61.5 Schemas electriques Esquema eléctrico Schuko version REV.0-05/15...
  • Page 45 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TS 400 PS (50 Hz) 61.6 Schemas electriques Esquema eléctrico AUS version REV.0-05/15...
  • Page 46 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TS 500 PS (60 Hz) 61.7 Schemas electriques Esquema eléctrico 400T230M110M REV.0-05/15...
  • Page 47 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TS 500 PS (60 Hz) 61.8 Schemas electriques Esquema eléctrico 220T220M127M REV.0-05/15...
  • Page 48 Schema elettrico Stromlaufplan TS 400 PS-BC Electric diagram Esquema eléctrico TS 500 PS-BC 61.9 Schemas electriques Esquema eléctrico TS 600 PS-BC REV.0-04/05...
  • Page 49 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico PL VERSION 61.10 Schemas electriques Esquema eléctrico REV.0-04/05...
  • Page 50 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TS 400 PS-BC 61.11 Schemas electriques Esquema eléctrico TS 500 PS-BC REV.0-04/05...
  • Page 51 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico PL VERSION 61.12 Schemas electriques Esquema eléctrico REV.0-04/05...
  • Page 52 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico TIG VERSION 61.13 Schemas electriques Esquema eléctrico REV.0-04/05...
  • Page 54 MOSA div. della BCS S.p.A. Viale Europa, 59 20090 Cusago (Milano) Italy Tel.+39 - 0290352.1 Fax +39 - 0290390466 www.mosa.it...

This manual is also suitable for:

Ts 500 ps764409003

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