Mosa TS 415 VS/VSX Use And Maintenance Manual, Spare Parts Catalog
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Mosa TS 415 VS/VSX Use And Maintenance Manual, Spare Parts Catalog

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TS 415 VS / VSX
50/60 Hz
0 4 0 9
264149003 - GB
USE AND MAINTENANCE MANUAL
SPARE PARTS CATALOG
05/05/03 26414M00
preparato da UPT
approvato da DITE

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  • Page 1 TS 415 VS / VSX 50/60 Hz 0 4 0 9 264149003 - GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 05/05/03 26414M00 preparato da UPT approvato da DITE...
  • Page 3 DESCRIZIONE DELLA MACCHINA TS 415 VS-VSX © MOSA REV.0-04/09 Main Characteristics of the unit: • Welding control with bridge controlled diodes • Maximum welding current 400A • "Arc Force" with specific winding for cellulosic electordes • Three-phase power genaration 16 kVA 400V/50Hz •...
  • Page 4 REV.3-02/09 UNI EN ISO 9001 : 2000 The advantages for MOSA clients are: MOSA has certified its quality system according to UNI EN ISO 9001:2000 to ensure a constant, high · Constant quality of products and services at the quality of its products. This certification covers the high level which the client expects;...
  • Page 5 INDEX GE_, MS_, TS_, EAS_ © MOSA REV.1-10/07 M 01 QUALITY SYSTEM M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.5 TECHNICAL DATA M 1.6 TECHNICAL DATA ENGINE DRIVEN WELDER M 2-2.1 SYMBOLS AND SAFETY PRECAUTIONS M 2.5... INSTALLATION AND ADVICE BEFORE USE M 2.6...
  • Page 6 We advise you to pay attention to the pages concerning the security (see page M1.1). All rights are reserved to said Company. © It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documentation are registered by the respective owners.
  • Page 7 (fastenings, holes, electric or mechanical devices, incorrect maintenance. The manual is for qualified others..) if not duly authorized in writing by MOSA: personnel, who knows the rules: about safety and the responsibility coming from any potential...
  • Page 8 CE MARK © MOSA REV.4-10/07 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment.
  • Page 9 Technical data TS 415 VS/VSX 50/60Hz © MOSA REV.1-04/09 The TS 415 engine driven welder is a unit which ensures the function as: a) a current source for are welding b) a current source for the auxiliary generation Unit meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as: engine, alternator, electric and electronic controls, the fairing or a protective structure.

  • Page 10: Auxiliary Power

    Technical data TS 415 VS/VSX 50/60Hz © MOSA REV.1-10/06 D.C. WELDING 50Hz 60Hz Welding current electronic 20 - 200 / 20 - 400 A 20 - 200 / 20 - 450 A regulation (on two scales) Service 400 A - 60%, 350 A - 100%...
  • Page 11 SYMBOLS AND SAFETY PRECAUTIONS GE_, MS_, TS_ © MOSA 1.0-11/99 SYMBOLS IN THIS MANUAL SAFETY PRECAUTIONS The symbols used in this manual are designed to call DANGEROUS your attention to important aspects of the operation of the machine as well as potential hazards and dangers This heading warns of an immediate danger for persons for persons and things.
  • Page 12 GE_, MS_, TS_ © MOSA 1.1-04/03 SYMBOLS PROHIBITIONS (for all MOSA models) No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equipment.
  • Page 13 INSTALLATION AND ADVICE BEFORE USE GE_, MS_, TS_ © MOSA 1.0-06/00 The installation and the general advice concerning the operations, are finalized to the correct use of the machine, in the place where it is used as generator group and/or welder.
  • Page 14 PRECAUTION (ENGINE DRIVEN WELDER) GE_, MS_, TS_ 2-5- © MOSA 1.0-03/00 INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity.
  • Page 15 INSTALLATION AND ADVICE © MOSA REV.1-06/07 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature.
  • Page 16 Installazione Luftzirkulation GE 22 VS - VSX Installation Instalación GE 22 VSX (COMPOUND) Installation TS 415 VS - VSX © MOSA REV.1-11/07 M1.4 M1.4 B...
  • Page 17 UNPACKING GE_, MS_, TS_ © MOSA 1.1-02/04 NOTE ☞ Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conforms to local rules and regula- tions. When receiving the goods make sure that the prod-...
  • Page 18 TRANSPORT AND DISPLACEMENTS COVERED UNITS GE_, MS_, TS_ © MOSA 1.0-03/00 NOTE In case you should transport or move the machine, keep to the instructions as per the figures. Make the transportation when the machine has no petrol in its tank, no oil in the engine and and electrolyte in the battery.
  • Page 19 CTL22 ASSEMBLY © MOSA REV.2-05/09 ATTENTION The accessory CTL cannot be removed from the machine and used separately (actioned manually or following vehicles) for the transport of loads or anyway for used different from the machine movements. TRAILERS The machines provided for assembling the accessory (slow towing trolley) can be towed up to a maximum speed of 40 Kms/hour on asphalted surfaces.
  • Page 20 RECOMMENDED OIL MOSA recommends selecting AGIP engine oil. Refill the tank with good quality diesel fuel, such as Refer to the label on the motor for the recommended automobile type diesel fuel, for example.
  • Page 21 ENGINE STARTING AND USE (DIESEL ENGINES) GE_, MS_, TS_ © MOSA 1.0-06/99 ENGINES WITHOUT ACCELERATOR LEVER Check daily lnsert the electric protection device (D-Z2-N2) lever towards above and, where mounted, check the isolation monitor (A3) see page M37 – NOTE...
  • Page 22 ENGINE STARTING AND USE (DIESEL ENGINES) GE_, MS_, TS_ 21.1 © MOSA 1.0-06/99 ENGINE WITH PREHEATING GLOW PLUGS Turn the starter key (Q1) on the position „preheating glow plugs“ (the glow plugs light will be on I4), when the light is off, turn the starter key completely clockwise until the engine begins to fire.
  • Page 23 STOPPING THE ENGINE (DIESEL ENGINE) GE_, MS_, TS_ © MOSA 1.0-10/00 ☞ (where it is assembled). Before stopping the engine it is compulsory to effect the following operations: Shut the fuel cock (where it is assembled). - stop to draw three/single-phase current from the auxiliary sockets.
  • Page 24 CONTROLS LEGENDE © MOSA REV.1-10/07 Hydraulic oil level light Button indicating light 30 l/1' PTO HI Battery voltmeter Welding socket ( + ) Engine control unit EP2 Remote control socket Welding socket ( - ) E.A.S. connector Button indicating light 20 l/1' PTO HI...
  • Page 25 Comandi Controls TS 415 VS/VSX Commandes © MOSA REV.0-05/03 400Y230I110I 50/60Hz Version 400Y230I110I 50/60Hz Version...
  • Page 26 USE AS WELDER © MOSA 1.0-04/04 This symbol (Norm EN 60974-1 security MACHINES WITH E.V. PROTECTION standards for arc welders ) signifies that Accelerate the engine at max. with the accelerator the welder can be used in areas with lever (16).See page M 39.
  • Page 27 USE AS WELDER 34.1 © MOSA 1.0-04/04 MACHINE WITH REDUCTION SCALE "CC/CV" MODELS SWITCH These models can be used with For small electrodes (up to Ø 3.25-130A 100% electrodes or for TIG welding by and 4-200A) it is recommended to use the...
  • Page 28 USE AS A GENERATOR GE_, MS_, TS_ © MOSA 1.0-06/99 ☞ ☞ It is strictly forbidden to connect the group N.B.: if the warning light does not flash, check to the public mains a/o to another source of the accelerator which must bebat its electric power.
  • Page 29 USE AS A GENERATOR GE_, MS_, TS_ 37.1 © MOSA 1.0-06/99 TS ... PL VERSION UNIT FITTED WITH GFI SWITCH THERMAL Start the machine and wait for the end of the MAGNETIC BREAKER preheating time imposed by the EP1, EP2, EP5 engine protection device.
  • Page 30 ACCESSORY USE REMOTE CONTROL TC2 / TC2/50 © MOSA 1.1-06/05 PUSH AND SCREW TIGHT The remote control device for regulating the welding current is connected to the front panel by means of a multipole connector. To regulate the current from the TC2 / TC2/50, move the switch (7), located above the multipole connector (8), to "ON"...
  • Page 31 ACCESSORY USE 38.3 PAR 600 © MOSA 1.0-04/04 The device enables to totalize the welding current of two positions or of two welding machine. Connect each one of the inputs "+" and "-" of the PAR 600 to each welding position and draw, according to the use, the total current from the "+"...
  • Page 32 USE OF THE PROTECTION ENGINE PROTECTION 39.4 ES - EV © MOSA 1.1-04/03 ENGINE PROTECTION (ES - EV) The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature. The system consist of electronic card of control...
  • Page 33 TROUBLE SHOOTING 40.1 © MOSA 1.0-04/04 PROBLEM POSSIBLE CAUSE WHAT TO DO No welding current but 1) Defective diode bridge 1) Check the diodes of the bridge auxiliary output is OK 2) Problem with welding current control 2) Is the remote control switch in the...
  • Page 34 MAINTENANCE © MOSA 1.0-09/05 WARNING Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any ● reason the machine must be operated while working inside, pay attention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine...
  • Page 35 STORAGE GE_, MS_, TS_ © MOSA 1.0-06/00 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine.
  • Page 36 - tank fuel - engine lubricating oil - cooling liquid from the engine - battery NOTE: MOSA is involved with custing off the machine only for the second hand ones, when not reparable. This, of course, after authorization.
  • Page 37 Dimensioni Abmessungen GE 22 VS - VSX Dimensions Dimensiones GE 22 VSX (COMPOUND) Dimensions TS 415 VS - VSX © MOSA REV.0-10/02 1020 ø 1300 1680 1720 NEUTRO COLLEGATO A MASSA NEUTRO CONECTADO A MASA NEUTRAL BONDED TO FRAME NEUTRE RACCORDE AU BATI...
  • Page 38 MS_, TS_ RECOMMENDED ELECTRODES (In accordance with A.W.S Standard) © MOSA 1.0-10/03 The information here below are to be intended only as indicative since the above norm is much larger. For further details please see the specific norms and/or the manufacturers of the product to be used in the welding process.
  • Page 39 ELECTRICAL SYSTEM LEGENDE © MOSA REV.6-06/08 : Alternator : Insulation moitoring : Commutator/switch : Wire connection unit : E.A.S. connector : Key switch, on/off : Capacitor : E.A.S. PCB : QEA control unit : G.F.I. : Booster socket : Connector, PAC...
  • Page 40 Schema elettrico Electric diagram TS 415 VS/VSX 61.1 Schemas electriques © MOSA REV.1-04/09...
  • Page 41 Schema elettrico Electric diagram TS 415 VS/VSX 61.2 Schemas electriques © MOSA REV.0-05/03...
  • Page 42 Schema elettrico Electric diagram TS 415 VS/VSX 61.3 Schemas electriques © MOSA REV.0-05/03...
  • Page 43 Schema elettrico Electric diagram TS 415 VS/VSX 61.5 Schemas electriques © MOSA REV.0-05/03...
  • Page 44 Schema elettrico Electric diagram TS 415 VS/VSX 61.6 Schemas electriques © MOSA REV.0-05/03...
  • Page 45 Schema elettrico Electric diagram TS 415 VS/VSX 61.7 Schemas electriques © MOSA REV.0-05/03...
  • Page 47 1.0-03/00 MOSA guarantees that any request for spare parts will be satisfied. To keep the machine in full working order, when replacement of MOSA spare parts is required, always ask for genuine parts only. The requested data are to be found on the data plate located on the machine structure, quite visible and easy to consult.
  • Page 48 Ricambi Spare parts TS 415 VS/VSX Piéces de rechange © MOSA REV.1-04/09 (qm) (60Hz Version) (sp. 1) (sp.1,5) (60Hz) (qm)
  • Page 49 Ricambi Spare parts TS 415 VS/VSX 12.1 Piéces de rechange © MOSA REV.2-04/09 Pos. Rev. Cod. Descr. Note 107301390 ANELLO / RING FIXING FAN VENTOLA COMPLETA / FAN 107601470 343332040 CONVOGLIATORE ARIA MOTORE / ENGINE CONVEYOR 307806010 CONVOGLIATORE GENERATORE / GENERATOR CONVEYOR...
  • Page 50 Ricambi Spare parts TS 415 VS/VSX Piéces de rechange © MOSA REV.1-04/09 (60Hz) 400Y230I110I 50/60Hz Version O N L Y G O U G I N G 400Y230I110I 50/60Hz Version...
  • Page 51 Ricambi Spare parts TS 415 VS/VSX 13.1 Piéces de rechange © MOSA REV.3-04/09 Pos. Rev. Cod. Descr. Note 282009741 INTERRUTTORE UNIPOLARE 15A / COMMUTATOR 15A POTENZIOMETRO / POTENTIOMETER 836709701 219937130 COPERCHIO INTERRUT.DIFFERENZ. / COVER GFI 219937036 STAFFA / BRACKET 105111540 Vedi Cod.219937105 / See part no.
  • Page 52 Ricambi Spare parts TS 415 VS/VSX Piéces de rechange © MOSA REV.0-05/03...
  • Page 53 Ricambi Spare parts TS 415 VS/VSX 14.1 Piéces de rechange © MOSA REV.1-06/06 Pos. Rev. Cod. Descr. Note 342802132 ELEMENTO FILTRANTE 325462131 INDICAT.INTASAMENTO F.ARIA 342802125 FASCETTA 1229870 TUBO FLESSIBILE (MT.1) 282002070 TUBO SCARICO 305752069 GUARNIZIONE COLLETTORE SCARICO 308102023 GUARNIZIONE 308101262...
  • Page 54 Ricambi Spare parts TS 415 VS/VSX Piéces de rechange © MOSA REV.0-05/03...
  • Page 55 Ricambi Spare parts TS 415 VS/VSX 15.1 Piéces de rechange © MOSA REV.2-10/06 Pos. Rev. Cod. Descr. Note 282008225 PARATIA CAMERA SILENZ. SCARICO 343332050 SILENZIATORE DI SCARICO 325252069 GUARNIZIONE 282008123 COPERCHIO CAMERA SILEN.SCARICO 282001100 ROLL-BAR (COMPLETO) 366108217 PARATIA SUPERIORE ALTERNATORE 307402208 TUBO IN GOMMA (L=MT.1)
  • Page 56 Ricambi Spare parts TS 415 VS/VSX Piéces de rechange © MOSA REV.0-05/03...
  • Page 57 Ricambi Spare parts TS 415 VS/VSX 16.1 Piéces de rechange © MOSA REV.1-06/06 Pos. Rev. Cod. Descr. 343338270 PERNO PER CERNIERA 282008021 COPERCHIO CARENATURA ANTER. 840952053 COPERCHIETTO PARAPIOGGIA 744508140 CERNIERA PER FIANCATA 343338035 CARENATURA POSTERIORE 307808119 DISTANZIALE 305718115 PISTONE SOSTEGNO 107300180 CHIUSURA COMPL.
  • Page 58 CTL 22 305200140 © MOSA REV.2-05/09 Pos. Cod. Descr. Descr. Note 0000344050141 GR.TIMONE,PIEDE x TRAINO LENTO KIT SITE TOW Da/from REV.2-05/09 Del.178/08-15/10/08 0000225100141 GR.TIMONE,PIEDE x TRAINO LENTO KIT SITE TOW Da/from REV.1-02/07 Del.09/07-.26/01/07 Fino a/up to REV.1-02/07 Del.178/08-15/10/08 0000305200141 GR.TIMONE,PIEDE x TRAINO LENTO KIT SITE TOW Fino a/up to REV.
  • Page 59 TC 2 / TC2-50 209510018 - 930600000 © MOSA REV.1-07/07 100% SELETTORE CORRENTE RANGE 100% 130 A max TELECOMANDO REMOTE CONTROL REMOTE CONTROL 100% 4 (TC 2) 4A (TC 2/50) 11 (TC 2) 11A (TC 2/50) Pos. Cod. Descr. Note...
  • Page 62 MOSA div. della BCS S.p.A. Stabilimento di Viale Europa, 59 20090 Cusago (MI) Italia Tel. + 39 - 0290352.1 Fax + 39 - 0290390466...

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