Mosa MS 200 S Use And Maintenance Manual

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MS 200 S

1 0 0 5

222209003 - GB

USE AND MAINTENANCE MANUAL

Spare Parts CATALOG

22220M00

preparato da UPT

approvato da DITE

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Summary of Contents for Mosa MS 200 S

Page 1 MS 200 S 1 0 0 5 222209003 - GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 22220M00 preparato da UPT approvato da DITE...
Page 2 1.2-05/03 UNI EN ISO 9001 : 2000 The advantages for MOSA clients are: MOSA has certified its quality system according to UNI EN ISO 9001:2000 to ensure a constant, high · Constant quality of products and services at the quality of its products. This certification covers the high level which the client expects;...
Page 3 Index MSG 200 - MSG CHOPPER © MOSA 1.0-03/98 UNPACKING ............TECHNICAL DATA ................M 3.1 RECOMMENDED ELECTRODES ..........M 3.2 CONTROLS .................... M 4.2 OPERATING INSTRUCTIONS ............. STARTING / STOPPING THE MACHINE............OPERATION AS A WELDER ............M 6.1 OPERATION AS A GENERATOR ............
Page 4 (fastenings, holes, electric or mechanical devices, incorrect maintenance. The manual is for qualified others..) if not duly authorized in writing by MOSA: personnel, who knows the rules: about safety and the responsibility coming from any potential...
Page 5 CE MARK GE_, MS_, TS_, EAS_ © MOSA 1.2-06/03 The CE mark (European Community) certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES. In the Conformity Declaration are reported the HARMONIZED NORMS and not, used for the checking.
Page 6 UNPACKING GE_, MS_, TS_ © MOSA 1.1-02/04 NOTE ☞ Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conforms to local rules and regula- tions. When receiving the goods make sure that the prod-...
Page 7 MS 200 S © MOSA 1.0-02/00 The MS 200 S engine driven welder ia a unit which ensures the function as: a) a current source for arc welding b) a current source for the auxiliary power generation It is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as: engine, alternator, electric and electronic controls, the fairing or a protective structure.
Page 8 RECOMMENDED ELECTRODES MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-07/95 The information here below are to be intended only as indicative since the above norm is much larger. For further details please see the specific norms and/or the manufacturers of the product to be used in the welding process.
Page 9 CONTROLS MS 200 S - MSG 200/CHOPPER © MOSA 1.0-09/95 VERSIONE CEE Fuel valve Level fuel Fuel tank cap Spark plug Muffler Air filter Choke lever Auxiliary power receptacle Fuse Overload indicator Engine stop button Welding current adjusting lever Welding output sockets...
Page 10 OPERATING INSTRUCTIONS MS 200 S - MSG 200/CHOPPER © MOSA 1.0- PRECAUTION BEFORE USE FUEL WARNING The engine requires a 50:1 Fuel-Oil mixture. Use a good Stop engine when fueling. • quality two-cycle oil rated for air-cooled engines (chainsaws, Do not smoke when fuelíng.
Page 11: Starting The Engine
STARTING / STOPPING THE ENGINE MS 200 S - MSG 200/CHOPPER © MOSA 1.0-09/95 STARTING THE ENGINE ENGINE COLD - Open the fuel valve (1) and let the fuel fill the carburetor bowl. - Move the choke lever (7) to position (A).
Page 12 USE AS A WELDER MSG 200 - MSG CHOPPER © MOSA 1.0-03/98 Insert the electrode cable plug into the (+) socket and the work cable plug to the (-) socket and tum them clockwise until they are tight. The machine is ready for welding.
Page 13 MAINTENANCE MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-09/95 ATTENZIONE Have qualified personnel do maintenance and troubleshooting work. • lf possible, turn the engine off before working inside the machine. If for • any reason the machine must be operated while working inside, pay attention to hot surfaces which may be protected when the machine is open.
Page 14 MAINTENANCE INSTRUCTIONS MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-09/95 EVERY 50 WORKING HOURS Clean the spark plug (4) (Champion L87YC or Bosch W200T35) and check electrode gap. Gap should be 0.7 mm. Clean the air filter element (6-1) using compressed air.
Page 15 MAINTENANCE INSTRUCTIONS MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-09/95 EVERY 100 WORKING HOURS Replace air filter element and spark plug (4) (Champion L87YC). Gap should be 0.028" (0.7 mm) (refer to 50 Working Hours instructions).
Page 16 TROUBLESHOOTING MSG 200 - MSG CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-03/98 WARNING Have qualified personnel do maintenance and troubleshooting work. • lf possible, turn the engine off before working inside the machine. • Remove guards only when necessary to perform maintenance, and replace them when the •...
Page 17 TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-09/95 SYMPTOM POSSIBLE CAUSES REMEDY 1. ENGINE DOES NOT a) Lack of fuel Fill the tank with the 5O:1 Fuel-Oil mixture as described in the START OR IS HARD TO Pre-Operating Maintenance section of the Operating Manual.
Page 18 TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-09/95 SYMPTOM POSSIBLE CAUSES REMEDY f) Engine flooded Remove spark plug and dry with compressed air. Close fuel valve (1) and turn engine over to remove excess fuel.
Page 19 TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-09/95 SYMPTOM POSSIBLE CAUSES REMEDY 2. WELDER DOES NOT a) Regulating lever not on Move the lever all the way up DELIVER MAXIMUM maximum OUTPUT b) Incorrect adjustment of...
Page 20 TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-09/95 SYMPTOM POSSIBLE CAUSES REMEDY d)Faulty printed circuit If no other faults are found the printed circuit board is faulty. board Replace as follows: - Disconnect all wires with connectors - Remove the electronic circuit from the mounting frame.
Page 21 TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-09/95 SYMPTOM POSSIBLE CAUSES REMEDY 3. ENGINE WELDS BUT a)Faulty electromag-net Check that the electromagnet plunger is not obstructed and can STAYS ACCELERATED move freely in the vertical direction.
Page 22 TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER MSG 201 S 50/60 Hz © MOSA 1.0-09/95 SYMPTOM POSSIBLE CAUSES REMEDY d) Faulty printed circuit See 2.d board e)Faulty alternator winding See 4.c f) Faulty diode bridge Remove condenser side cover and upper cover check with a...
Page 23 TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER 9.10 MSG 201 S 50/60 Hz © MOSA 1.0-09/95 SYMPTOM POSSIBLE CAUSES REMEDY Push ìt in completely. 4. ENGINE REMAINS AT a) Welding/auxiliary knob IDLE AND DOES NOT in wrong position WELD ONLY FOR...
Page 24 TROUBLESHOOTING MSG 200 - MSG CHOPPER 9.11 MSG 201 S 50/60 Hz © MOSA 1.0-03/98 SYMPTOM POSSIBLE CAUSES REMEDY a) Faulty flywheel magnet Check the resistance value of the fìywheel magnet winding after 5. E wínding disconnecting wires from terminals 5 and 6 of the terrninal strip.
Page 25 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrique MS 200 S Schema electriques MSG 200 © MOSA 1.0-03/98 LEGEND FLYWHEEL MAGNET ALTERNATOR ACCELERATOR ELECTROMAGNET SCRATCH WINDING WELDING SOCKETS WELDING WINDING ELECTRONIC IGNITION EXCITATION WINDING ENGINE STUP BOTTON SCRATCH CONDENSER SPARK PLUG...
Page 27 1.0-03/00 MOSA guarantees that any request for spare parts will be satisfied. To keep the machine in full working order, when replacement of MOSA spare parts is required, always ask for genuine parts only. The requested data are to be found on the data plate located on the machine structure, quite visible and easy to consult.
Page 29 Tavola ricambi Spare parts table MS 200 S - MSG 200/CHOPPER Table piéces de rechange MSG 201 S 50/60 Hz © MOSA 1.1-10/05 Pos. Rev. Cod. Descr 101043320 FELTRO 101043250 CANDELA 101041420 SPINOTTO 101041440 ANELLO DI ARRESTO 1010020 CUSCINETTO 101041390...
Page 31 Tavola ricambi Spare parts table MS 200 S - MSG 200/CHOPPER Table piéces de rechange MSG 201 S 50/60 Hz © MOSA 1.1-10/05 Pos. Rev. Cod. Descr ‘0000101092700 FLANGIA PORTA CARBURATORE 6008040 VITE 6022040 DADO 6044040 RONDELLA 6001170 VITE 6040020...
Page 33 Tavola ricambi Spare parts table MS 200 S Table piéces de rechange © MOSA 1.1-10/05 Pos. Rev. Cod. Descr 222200552 GR.DISSIPATORI COMPLETO 222200550 DISSIPATORE CON DIODI (-) NEG. 6016140 VITE 6025050 DADO 101301180 CAPPUCCIO 6002040 VITE 101301220 BUSSOLA 101301040 COPRICONTATTI...
Page 34 Ricambi Spare parts MS 200 S - MSG 200/CHOPPER Piéces de rechange MSG 201 S 50/60 Hz © MOSA 1.0-10/95 69 CARBURATOR SET...
Page 35 Tavola ricambi Spare parts table MS 200 S - MSG 200/CHOPPER Table piéces de rechange MSG 201 S 50/60 Hz © MOSA 1.1-10/05 Pos. Rev. Cod. Descr GR. SCATOLA FILTRO ARIA / AIR FILTER, ASSY ‘0000101302400 6008260 VITE / SCREW...
Page 37 Tavola ricambi Spare parts table MS 200 S - MSG 200/CHOPPER Table piéces de rechange MSG 201 S 50/60 Hz © MOSA 1.1-10/05 Pos. Rev. Cod. Descr 6029010 GHIERA 101091200 ROTORE 6085010 LINGUETTA 101301860 GRUPPO INDUTTORE-VENTOLA 6008140 VITE 101091176 MORSETTO...
Page 39 Tavola ricambi Spare parts table MS 200 S - MSG 200/CHOPPER Table piéces de rechange MSG 201 S 50/60 Hz © MOSA 1.1-10/05 Pos. Rev. Cod. Descr. Note 6008050 VITE 101131210 CAPPUCCIO 101361120 COPERCHIO 101042870 VOLUTA ALTERNATORE 101043810 SUPPORTO ELASTICO...
Page 41 Tavola ricambi Spare parts table MS 200 S Table piéces de rechange © MOSA 1.1-10/05 Pos. Rev. Cod. Descr 101045600 ELETTROMAGNETE 101091340 BLOCCHETTO ISOLANTE 101301880 BOBINA A.T. 101301890 CENTRALINA ELETTRONICA 101174930 CAPPUCCIO CANDELA 101301080 TELAIO 102302060 DISTANZIALE 101091320 CONDUTTORE 101044610...
Page 42 Ricambi Spare parts MS 200 S - MSG 200/CHOPPER Piéces de rechange © MOSA 1.0-10/95 MS 200 S VERSION EEC VERSION...
Page 43 Tavola ricambi Spare parts table MS 200 S - MSG 200/CHOPPER Table piéces de rechange © MOSA 1.1-10/05 Pos. Rev. Cod. Descr. Note 101254050 SERBATOIO 6086010 MOLLA 101043970 TUBO BENZINA (L=MT.1) 101302570 RUBINETTO 6023030 DADO 101301570 CARENATURA SINISTRA 102302310 PRESA...
Page 45 Tavola ricambi Spare parts table MS 200 S Table piéces de rechange © MOSA 1.1-10/05 Pos. Rev. Cod. Descr 101093040 TARGHETTA “STOP” 101093060 TARGHETTA X SILENZIATORE 222200212 TARGHETTA PRESE SALDATURA 101600188 TARGHETTA ISTRUZ. AVVIAMENTO 204130237 TARGA AUTOAD. CERTIFICAZ.”CE” 222200183 TARGHETTA IDENTIF.MACCHINA 101253040 TARGHETTA X SERBATOIO”CAUTION”...
Page 47 MODULO PER L'ORDINAZIONE DEI RICAMBI © MOSA 1.0-12/02 Gentile cliente, potrà inviarci la richiesta per l’ordinazione di ricambi originali MOSA compilando questo modulo sia con " le nuove tavole ricambi che con le vecchie, a mezzo FAX o per posta. Richiesta da:............data:......firma:.........

Mosa MS 200 S Use And Maintenance Manual

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Page 11: Starting The Engine

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