Related Manuals for EnerSys NexSys iON
Summary of Contents for EnerSys NexSys iON
- Page 1 OWNER’S MANUAL UL Listing applies in the United States and to certain models only. www.enersys.com...
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Page 2: Table Of Contents
CONTENTS Introduction ........p. 3 Product Application ......p. 4 Battery Architecture ......p. 4 Operator Interfaces ......p. 6 Safety ..........p. 8 Fire Event Guidance ......p. 9 Operational Data and Limits.... p. 10 Environmental Operation Limits ..p. 10 Handling .......... -
Page 3: Introduction
Refer to the Terms and Abbreviations at the end of this document. For service, contact your sales representative or call: 1-800-ENERSYS (USA) 1-800-363-7797 For other regions, please visit https://www.enersys.com/en/sales-services/ www.enersys.com... -
Page 4: Product Application
(UL 583 for UL certification or EN 1175 and EN ® truck traction applications. Any other use is not 60204-1 for CE and UKCA certification). Truck permitted. Only EnerSys -approved chargers are to harness compliance with relevant standards shall ®... - Page 5 0.5 A fuse. • Ungrounded separated charging circuit Low-Voltage Debug Interface Terminal: Debug • Dedicated handling/lifting points interface used for EnerSys service purposes. ® • Dedicated venting solution to mitigate the impacts of the resulting outgassing NOTE: For any unused connector, the threaded •...
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Page 6: Operator Interfaces
Truck OEM Battery Cable integrations require prequalification and approval ON/OFF Button Figure 4 from both EnerSys and the truck manufacturer. ® All operator interfaces are equipped with a push button that can activate and deactivate the battery. - Page 7 CAN Bus Connectivity: The NexSys iON battery ® Display can be integrated into an OEM industrial truck CAN bus system which allows full integration of the battery. Please contact your local EnerSys Representative ® Button for this option. Buzzer This option requires engineering consultation between EnerSys and the industrial truck OEM.
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Page 8: Safety
The voltage of an electrical system attempt to continue the operation of the battery until may impact what regulations are applicable. To support and direction is provided by EnerSys ® determine the maximum voltage for this battery, see •... -
Page 9: Fire Event Guidance
EnerSys at least 15 minutes. Then immediately obtain medical ®... -
Page 10: Operational Data And Limits
• The permissible relative humidity range is 0-95% range is -40°F (-40°C) to 140°F (+60°C). non-condensing. • The permissible truck operation battery • EnerSys Engineering must verify and approve in ® temperature range is 14°F (-10°C) to 131°F writing operation of this battery in cold storage (+55°C). -
Page 11: Installation Into Industrial Truck
• Remove the sealing bolts from the threaded NOTE: For transportation and storage safety mounting holes on the inner tray. reasons, all NexSys iON batteries are shipped at a • Install the EnerSys -supplied lifting attachments partial SoC. Before the first operation (refer to page ®... -
Page 12: Operation
Lockout, ” the pack is locked out and will not turn maintained, and serviced in accordance with the on again without the visit of a service technician. instructions in this owner’s manual. Failure to Contact your EnerSys Service Representative to ® follow the instructions in this owner’s manual inspect the battery to return it to operation. -
Page 13: Battery Charging
Never charge the battery via the traction connector. The battery system is equipped with driveaway For charging, the charging plug(s) must be protection that will disconnect the traction power, connected to the EnerSys -approved charger. disabling the truck if any battery charging plug is ®... -
Page 14: Service And Maintenance
• The exterior of the battery can be cleaned using wear, they need to be replaced. Please contact your warm water and an antistatic cloth. EnerSys Service Representative for all repairs ® • Ensure the battery is deactivated before cleaning. -
Page 15: Troubleshooting
• Ensure the battery is not connected to the IDs along with corrective actions. charger. Power to the truck is turned OFF during • If error ID 401 is displayed, contact your EnerSys ® charging to prevent driving away from the Service Representative as the battery has been charger. -
Page 16: Storage
STORAGE AND LABELS Storage During storage, it is not necessary to disconnect During storage, it is recommended to turn the pack ON at least every six months to confirm SoC has not the power connection between the industrial truck dropped below 30% SoC. Recharge to greater than and battery;... -
Page 17: Shipping Lithium-Ion Batteries
RECYCLING AND TERMS Description of Battery Labels (cont.) Label Type: Danger Label The danger label, located on the side of the battery, contains warnings critical for the safe usage of the battery. This symbol indicates that the user has to refer to the instruction manual/booklet before use. -
Page 18: Disposal And Recycling
Civil Aviation Organization (ICAO), International batteries. These requirements are in addition to the Air Transport Association (IATA), International standard UN 38.3 criteria. Contact your EnerSys ® Maritime Dangerous Goods (IMDG), Convention Service Representative for assessment and support concerning the Carriage of Goods by Rail (CIM), in transporting damaged batteries. - Page 19 APPENDIX Appendix A: Ratings Table (cont.) Nominal Min Voltage Max Voltage Nominal Nominal Model Number Voltage (V) Energy (kWh) Capacity (Ah) 36.5 28.0 42.0 12.2 36-L1-40-12.2 36-L1-42-12.2 36.5 28.0 42.0 12.2 36.5 28.0 42.0 16.2 36-L1-42-16.2 36-L1-42-20.3 36.5 28.0 42.0 20.3 36-L1-46-16.2 36.5...
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Page 20: Terms And Abbreviations
Refers to activities such as lifting, moving, positioning the battery. Includes connecting and disconnecting the charge and power cables. Maintenance Cleaning the battery and inspection of the battery and connected components (charging cables and user interfaces) for damage. Service Operations performed by Enersys representatives to restore the battery to full performance. ®... - Page 21 NOTES...
- Page 22 © 2023 EnerSys. All rights reserved. Unauthorized distribution prohibited. Trademarks and logos are the property of EnerSys and its affiliates, except Android, iOS, UL, CE, and UKCA, which are not the property of EnerSys. Subject to revisions without prior notice. E.&O.E.
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