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Related Manuals for EnerSys EZSELECT PLUS
Summary of Contents for EnerSys EZSELECT PLUS
- Page 1 EZSELECT PLUS BATTERY ™ SELECTION SYSTEM OWNER’S MANUAL www.enersys.com...
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Page 2: Table Of Contents
CONTENTS Introduction ................System Components Individual Components ..........Spare Parts ..............Planning / Specifying Job Installation Overview ..........Tools Required ............Power Availability ............Control Box ..............Charger Monitoring Devices (CMD) ...... Data Cable Requirements .......... Router Considerations ..........TV Driver Considerations .......... Installation &... -
Page 3: Introduction
This information is relayed through a display mounted on the control box, a Shouter that announces messages to the operator, and coloured LEDs mounted on the CMD. For service, contact your sales representative: EnerSys EMEA Headquarters ® Phone:... -
Page 4: System Components
SYSTEM COMPONENTS Individual Components Figure 1: Overview of the EZSelect Plus battery selection system ™ TV Monitor *Source separately Router UPS Battery Backup Control Box EZSelect™ Control Box iDisplay Driver Touch Screen Built-in REMOTE WIRELESS PROG ENET SIGN 1 SIGN 2 SIGN 3 BUS 1 BUS 2 BUS 3... -
Page 5: Spare Parts
SYSTEM COMPONENTS Spare Parts EZS-143 8m Data Cable with one coupler EZS-CB6700EU-16 EZS-161 EZSelect Plus battery selection system 30m Data Cable with one coupler ™ (Minimum 2 per Control Box, bus connection to first CMD) Control Box (Max 350 chargers; Max 9 pools) EZS-SU600R EZS-511 Charger Monitor Device (CMD) - Page 6 SYSTEM COMPONENTS Spare Parts (Optional) EZS-SH6000 EZS-231 External Shouter Splitter Kit for TV Monitor Display (15m speaker cable included)
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Page 7: Planning/Specifying Job
PLANNING/SPECIFYING JOB Installation Overview On-Site installation can be divided into three stages: 1. Control Box a. Control Box 2. CMD Wiring Connections a. Mount to Chargers b. Wiring from the Control Box to first CMD c. Wiring from CMD to CMD d. -
Page 8: Control Box
PLANNING/SPECIFYING JOB Control Box • The Control Box should be located in a • Keep the component away from water central position with sufficient room for sources such as emergency showers and the Router (EZS-ROU1) to also be installed sinks. nearby. -
Page 9: Installation & Commissioning Service
PLANNING/SPECIFYING JOB Installation & Commissioning Services The EZSelect™ Plus battery selection system is designed to not require commissioning by EnerSys , but ® if assistance is required, it is offered by request. Installation videos are available online. Pre-Installation Checklist Task Status A. -
Page 10: Installation
INSTALLATION System Overview Figure 3: Sample layout of the EZSelect™ Plus battery selection system installation *TV Monitor sources separately PALLET REMOTE WIRELESS PROG ENET SIGN 1 SIGN 2 SIGN 3 BUS 1 BUS 2 BUS 3 BUS 4 IDISPLAY EXTERNAL SHOUTER CMD Bus 1: Run 50ft (15m) *For LED indications,... -
Page 11: Control Box And Cmd Installation
INSTALLATION Control Box & CMD Installation Install Straight Mount Install Control Box Mount the straight to the wall at eye height Slide the Control Box into the bracket. using four screws/anchors and a level. REMOTE WIRELESS PROG ENET SIGN 1 SIGN 2 SIGN 3 BUS 1 BUS 2 BUS 3... -
Page 12: Ups & Router Installation
INSTALLATION UPS & Router Installation REMOTE ENET SIGN 1 SIGN 2 SIGN 3 BUS 1 BUS 2 BUS 3 BUS 4 PROG IDISPLAY EXTERNAL SHOUTER WIRELESS PROG ENET REMOTE SIGN 1 SIGN 2 SIGN 3 BUS 1 BUS 2 BUS 3 BUS 4 IDISPLAY EXTERNAL SHOUTER... -
Page 13: Tv Driver Installation
INSTALLATION TV Driver Installation REMOTE WIRELESS ENET SIGN 1 SIGN 2 SIGN 3 BUS 1 BUS 2 BUS 3 BUS 4 PROG IDISPLAY EXTERNAL SHOUTER Mount the TV Driver to the wall Connect the TV Driver to the using four screws/anchors and a level. ‘Remote iDisplay’... -
Page 14: External Shouter Installation (Optional)
INSTALLATION External Shouter Installation (Optional) SIGN 3 BUS 1 BUS 2 BUS 3 BUS 4 EXTERNAL SHOUTER REMOTE WIRELESS PROG ENET IDISPLAY SIGN 1 SIGN 2 SIGN 3 BUS 1 BUS 2 BUS 3 BUS 4 EXTERNAL SHOUTER PALLET REACH Status Status History... -
Page 15: System Configuration
*If you prefer to remove the passcode(s) during installation, leave it blank and click OK. Setting the passcode before leaving site is recommended. #The password(s) can be recovered from EnerSys if lost by contacting the correct regional department with the system ®... -
Page 16: Pools And Chargers Configuration
SYSTEM CONFIGURATION Pools and Chargers Configuration Settings Set Up Pools & Chargers Pool # Pool Name Voltage Charger Count Language Settings Passcode Set V Add Charger (0) Maint Mode Passcode Date & Time 2013-08-07 09:42 Set V Add Charger (0) Set V Add Charger (0) 0 Total Sentinels Assigned... -
Page 17: Volume Adjustment
SYSTEM CONFIGURATION Volume Adjustment Settings Set Volume Good Pick Mispick Sentinel Outputs Display Pools 1 through 9 Good Pick Volume = 3 Message Length Volume Long Mispick Volume = 3 Test Test Pair 1 = 0 + 0 Pair 2 = 0 + 0 Communication Test Link Pools Pair 3 = 0 + 0... -
Page 18: Running The System Dark
SYSTEM CONFIGURATION Running The System In Study Mode To quantify the benefits of the EZSelect™ battery is gathering information but there is no battery selection system, it is suggested that you begin selection guidance provided. This way you can with a benchmark period of two weeks where tell what is really happening in your battery the system gathers an initial baseline usage data room, so you can compare the raw data with the... -
Page 19: Final Inspection & Testing
FINAL INSPECTION & TESTING CHARGER MONITORING DEVICE (CMD) If you have successfully run the installation wizard for see the charger ID. If you don’t see the pool and all of the CMD, then the green LED will be solid charger ID you expected, then the system may be on each one. -
Page 20: Cmd List
FINAL INSPECTION & TESTING CMD LIST Lorem ipsum Settings Unassigned Sentinels - Sentinel List Pool # Chg ID Serial # Pool # Reporting Settings Passcode Language 10003 Unknown Maint Mode Passcode Date & Time 2013-08-07 09:42 10155 Unknown 10086 Unknown 0 Total Sentinels Assigned 0 Pools Sentinel List... -
Page 21: Installation Checklist
INSTALLATION CHECKLIST Task Status 1. Make sure all CMDs are displaying a solid green light. 2. Make sure all CMDs are assigned and reporting via the CMD List under Settings on the home screen. 3. Test the Shouter for “Correct” and “Incorrect” battery pick sounds from the menu. -
Page 22: Operation
OPERATION Selecting The Next Available Battery Keep all batteries plugged in until they are selected charger, when the charger starts and finishes, and unless they are selected for maintenance. The how long the battery is connected to the charger system detects when a battery is connected to the before it is picked. -
Page 23: Touch Screen Display
OPERATION Touch Screen Display Signal showing communication between PALLET display and controller. Next battery to take for each of the pools. REACH *The home screen will automatically display up to 9 pools. Status History To Do (0) Maintenance Settings Status Click on the “To Do”... - Page 24 OPERATION B. History 7 Day Statistics PALLET Zero Available Minimum Batteries Pool Name Selections Mispicks Picks Available PALLET Graph REACH Graph REACH Status History To Do (0) Maintenance Settings Status Click History on Home Screen. Select the Green Button for more detailed batteries The statistics for the last seven days will be displayed.
- Page 25 OPERATION D. Maintenance Enter Settings Passcode PALLET REACH <<< Status History To Do (0) Maintenance Settings Status Click Maintenance on Home Screen Enter the default Passcode 11111 then click OK. to pick batteries that need service. *If you prefer to remove the passcode during operation, refer to Changing Passcodes section.
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Page 26: System Daily Checks Or Per Shift
SYSTEM DAILY CHECKS /PER SHIFT PALLET Step 1 Check the system Status in the beginning of the REACH day or beginning of the shift. History To Do (0) Maintenance Settings Status Status Step 2 Status Determine if the following conditions exist: Connect Next Battery Batteries... -
Page 27: Operation Checklist
OPERATION CHECKLIST Task Status Quantity Available (If yes) Pool 1: __ Pool 2: __ Pool 3: __ 1. Are there batteries available? Pool 4: __ Pool 5: __ Pool 6: __ Pool 7: __ Pool 8: __ Pool 9: __ List Pools (If yes) 2. -
Page 28: Troubleshooting
TROUBLESHOOTING The Display Shows Dashes Status PALLET Next Battery Batteries Connect No Battery Pool Name Charging Quarantine Unknown Not Charging on Charger Available Connected PALLET REACH REACH Time Since Last Upload Serial Number 2024-04-08 09:31:00 4503e6af 15:26 Status History To Do (0) Maintenance Settings Status... - Page 29 TROUBLESHOOTING B. No Battery Connected The system does not indicate that a battery has been connected. Check if: Status A battery is in the charging slot on the battery rack. Connect Next Battery Batteries No Battery Pool Name Charging Quarantine Unknown on Charger Available...
- Page 30 NOTES...
- Page 31 © 2024 EnerSys. All Rights Reserved. All trademarks and logos are the property of EnerSys expect Unistrut, CE, and UKCA which is not the property of EnerSys. Subject to revision without prior notice. E&O.E. R4-25072024 EMEA-EN-OM-EZSELECT-PLUS-0724...
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