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Troubleshooting
Related Manuals for EnerSys Nexsys iON 24-L1-20-4.7
Summary of Contents for EnerSys Nexsys iON 24-L1-20-4.7
- Page 1 Battery OWNER’S MANUAL UL Listing applies to certain models only. www.enersys.com...
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Page 2: Table Of Contents
CONTENTS Introduction ........3 Product Application ......4 Battery Architecture ......4 Operator Interfaces ......7 Safety ..........9 Fire Event Guidance ......11 Operational Data and Limits.... 11 Environmental Operation Limits ..11 Handling ..........12 Installation into Industrial Truck ..12 Operation .......... -
Page 3: Introduction
Refer to the Terms and Abbreviations at the end of this document. For service, contact your sales representative or call: 1-800-ENERSYS (USA) 1-800-363-7797 For other regions, please visit https://www.enersys.com/en/sales-services/ www.enersys.com... -
Page 4: Product Application
(UL 583 for UL certification or EN 1175 and EN ® truck traction applications. Any other use is not 60204-1 for CE and UKCA certification). Truck permitted. Only EnerSys -approved chargers are to harness compliance with relevant standards shall ®... - Page 5 BATTERY ARCHITECTURE Battery Architecture (cont.) Figure 4: AGV Single Cable Application For AGV single cable applications: truck and For AGV single cable recharge connector applications: truck and recharge terminals For AGV single cable applications: do not use charge terminals Figure 5: AGV Multiple Cable Application For AGV multiple cable applications: truck and recharge connector...
- Page 6 Low-Voltage Debug Interface Terminal: Debug discussed with EnerSys , please contact your ® interface used for EnerSys service purposes. EnerSys Service Representative for support, as ® ® prequalification and a specific cable are required.
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Page 7: Operator Interfaces
The main purpose of the CDI is to control the flow of integration, the battery will cease to function if the CDI information from the BMS to external data platforms, or wires to the CDI are broken. Contact your EnerSys ® including allowing a CAN bus connection between the Service Representative for repair or replacement. - Page 8 Please contact your local EnerSys Representative for ® power terminals. The button is illuminated by a red this option.
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Page 9: Safety
The voltage of an electrical attempt to continue the operation of the battery until system may impact what regulations are applicable. support and direction is provided by EnerSys ® To determine the maximum voltage for this battery, • Do not leave the truck idle in temperatures below see Appendix A: Ratings Table. -
Page 10: Damaged Batteries
OEM requirements. • The operation limits given in this owner’s manual do • Only charge this battery with EnerSys -approved ® not replace or supersede the permissible operation chargers for NexSys iON batteries. -
Page 11: Fire Event Guidance
• The permissible relative humidity range is 0-95% range is -40°F (-40°C) to 140°F (+60°C). non-condensing. • The permissible truck operation battery • EnerSys Engineering must verify and approve in ® temperature range is 14°F (-10°C) to 131°F writing operation of this battery in cold storage (+55°C). -
Page 12: Handling And Installation
• Remove the sealing bolts from the threaded handling the battery. mounting holes on the inner pack. • Handling must only be performed after the battery • Install the EnerSys -supplied lifting attachments for ® is disconnected from all electrical loads and charge the battery. -
Page 13: Operation
Cables and connectors should only be or plugs have been crushed, pinched, or cut. repaired or replaced by an authorized EnerSys ® Electrical Installation representative using the correct factory replacement •... -
Page 14: Battery Activation/Deactivation
• Never attempt to charge using the connector from recharge. For charging, the charging plug(s) must be the battery to the truck. connected to the EnerSys -approved charger. Unlike ® • NexSys iON Li-ion batteries will be shipped at or ®... -
Page 15: Service And Maintenance
However, external cabling, wear, they need to be replaced. Please contact your connectors, etc. (including operator interfaces) must EnerSys Service Representative for all repairs ® be regularly examined to ensure there is no damage and replacements. -
Page 16: Service And Troubleshooting
IDs along with corrective actions. Battery will not charge. • If error ID 401 is displayed, contact your EnerSys ® • Ensure the charger is powered and the charger Service Representative as the battery has been does not have any errors. -
Page 17: Troubleshooting & Storage
• 62 or 63 – The current to the truck is excessively temperatures. noisy. • In case any other error ID shows up, please contact • If one or more of the following error ID(s) are your EnerSys Service Representative for further ® displayed, the battery should be charged: troubleshooting direction. -
Page 18: Battery Label Description
LABELS Battery Label Description Label Type: The label type, located on the side of the inner pack, displays important information about the battery, including: • Manufacturer Name & Logo • Part & Serial Number • Nominal Voltage • Nominal Capacity •... -
Page 19: Shipping Lithium-Ion Batteries
These requirements are in addition to the standard UN 38.3 criteria. Contact your EnerSys ® Unpacking and packing of batteries shall only be Service Representative for assessment and support performed by electrically trained personnel. -
Page 20: Appendix A: Ratings Table
APPENDIX Appendix A: Ratings Table The model number for this battery begins with a 24, 36, 48, or 80 for batteries intended to replace 24 V, 36 V, 48 V, or 80 V nominal lead-acid batteries respectively. Continuous Continuous Nominal Min Voltage* Max Voltage* Nominal... - Page 21 APPENDIX Appendix A: Ratings Table (cont.) Continuous Continuous Nominal Min Voltage* Max Voltage* Nominal Nominal Discharging Charging Model Number Voltage (V) Energy (kWh) Capacity (Ah) Rate (A) Current (A) 80-L1-80-26.7 80.3 67.4 90.3 26.7 80-L1-80-35.7 80.3 67.4 90.3 35.7 80-L1-82-44.6 80.3 67.4 90.3...
- Page 22 51.1 39.2 58.8 52.1 1020 51.1 39.2 58.8 54.7 1071 51.1 39.2 58.8 57.3 1122 * 48V range extension, available only in selected regions. Subject to specific application, usage and requirements. Speak to your local EnerSys representative for more information.
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Page 23: Terms And Abbreviations
Refers to activities such as lifting, moving, positioning the battery. Includes connecting and disconnecting the Handling charge and power cables. Maintenance Cleaning the battery and inspection of the battery and connected components (charging cables and user interfaces) for damage. Service Operations performed by Enersys representatives to restore the battery to full performance. ®... - Page 24 © 2024 EnerSys. All rights reserved. Unauthorized distribution prohibited. Trademarks and logos are the property of EnerSys and its affiliates, except Android, iOS, UL, CE, and UKCA, which are not the property of EnerSys. Subject to revisions without prior notice. E.&O.E.
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