Atlas Copco LG 204 Safety And Operating Instructions Manual
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Atlas Copco LG 204 Safety And Operating Instructions Manual

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Huskvarna, 2018-03-12
Safety and Operating Instructions
Dear customer,
thank you for choosing a Husqvarna quality product. We hope that you will genuinely enjoy it.
Please note that the enclosed manual contains Atlas Copco references.
The Husqvarna Group is vouching for the quality of this product.
If you have any questions, please do not hesitate to contact Discount-equipment.

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Summary of Contents for Atlas Copco LG 204

  • Page 1 Dear customer, thank you for choosing a Husqvarna quality product. We hope that you will genuinely enjoy it. Please note that the enclosed manual contains Atlas Copco references. The Husqvarna Group is vouching for the quality of this product. If you have any questions, please do not hesitate to contact Discount-equipment.
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
  • Page 3 Safety and operating instructions Forward and reversible plate © Construction Tools EOOD | 9800 1760 01 | 2016-09-27 Original instructions...

  • Page 4: Table Of Contents

    LG 204 Contents Contents Introduction ..............................5 About the Safety and operating instructions ....................5 Safety instructions ............................5 Safety signal words ..........................5 Personal precautions and qualifications ....................5 Personal protective equipment ......................5 Drugs, alcohol or medication ......................... 5 Operation, precautions ..........................
  • Page 5 Contents LG 204 Stopping the engine, Honda ........................ 21 Stopping the engine, Hatz manual start ....................21 Stopping the engine, Hatz electric start ....................22 Operating ..............................23 Driving ..............................23 When taking a break ..........................24 Parking, electric start ........................... 24 Maintenance ..............................

  • Page 6: Introduction

    WARNING Indicates a hazardous Atlas Copco has a strong global sales and service situation which, if not avoided, network, consisting of customer centers and could result in death or distributors worldwide. Our experts are highly serious injury.

  • Page 7: Operation, Precautions

    Safety and operating instructions LG 204 No person who is under the influence of drugs, Release the filler cap slowly to let pressure ► ► alcohol or medication may operate the escape. machine. Never overfill the fuel tank. ► Make sure the filler cap is screwed on when the ►...
  • Page 8 LG 204 Safety and operating instructions reduce exposure of dust and fumes to yourself, WARNING Dust and fume hazard other persons, cars, homes, and other areas. Dusts and/or fumes generated or dispersed when Avoid eating, drinking, and using tobacco using the machine may cause serious and ►...
  • Page 9 Safety and operating instructions LG 204 Never short-circuit the battery poles when fitting ► WARNING Vibration hazards or replacing the battery. Normal and proper use of the machine exposes the operator to vibration. Regular and frequent WARNING Projectiles exposure to vibration may cause, contribute to, or Failure of the work piece, of accessories, or even aggravate injury or disorders to the operator’s...

  • Page 10: Transport, Precautions

    LG 204 Safety and operating instructions Transport, precautions WARNING Trapping hazard There is a risk of neck ware, hair, gloves, and clothes getting dragged into or caught by rotating WARNING Loading and unloading hazard machine parts. This may cause choking, scalping, When the machine is lifted by a crane and similar lacerations, or death.

  • Page 11: Overview

    Safety and operating instructions LG 204 Overview I. Engine valves J. Spark plug To reduce the risk of serious injury or death to yourself or others, read the Safety instructions section found on the previous pages of this manual before operating the machine.

  • Page 12: Labels

    LG 204 Safety and operating instructions Standard Manual Electric Construction Tools EOOD Type Operating mass kg Rated power kW Year of Mfg Product Identification Number Made in xxxxxxxx G. V-belt H. Safety straps Hatz Main parts, trolley (Optional) Honda Data plate A.

  • Page 13: Noise Level Label

    Safety and operating instructions LG 204 Noise level label Safety label Rotating V-belts. Keep your hands at a safe distance from the danger zone. Manual engine start label The label indicates the guaranteed noise level corresponding to EC-directive 2000/14/EC. See "Technical data"...

  • Page 14: Diesel

    LG 204 Safety and operating instructions Diesel Transport Lifting the machine WARNING Lifting hazard Never lift the machine without checking if it is Hydraulic oil level label intact. A damaged machine can fall apart, which can result in serious injury.

  • Page 15: Trolley

    Safety and operating instructions LG 204 Loosen the screws (A) to adjust the width of the trolley. Move the wheel beams (B) and tighten the screws. 2. Loading the machine Mount the trolley strap (C) on the machine. Trolley WARNING Crush risk The weight of the machine applies pressure on the trolley frame, which can cause injury.

  • Page 16: Secure Transport

    LG 204 Safety and operating instructions 4. Lock the handle (E) and tilt the machine forwards. Fold the trolley (D) in under the bottom plate (F). 6. Machine ready for transport Secure transport Secure transport Secure the machine for all transportation.

  • Page 17: Installation

    Safety and operating instructions LG 204 Installation 4. Never overfill the tank. Due to the movement of Fuel the fuel within the tank, it is possible to have fuel at a higher level than the tank cap, which can lead to a spillage of fuel if the tank cap is Filling opened.

  • Page 18: Operating On Slopes

    LG 204 Safety and operating instructions ◆ Never work on slopes that exceed the capabilities of the machine. The maximum slope of the machine in operation is 20° (depending on the condition of the ground). 20° ◆ The tilting angle is measured on a hard level surface with the machine stationary.

  • Page 19: Before Starting, Honda

    Safety and operating instructions LG 204 machine. Check that maintenance routines have Pay attention and look at what you are doing. ► been carried out. 1. Check the engine oil level on the dipstick. NOTICE During operation oil leaks can occur and bolted joints can come loose, this can cause engine breakdown.

  • Page 20: Starting The Engine, Hatz Manual Start

    LG 204 Safety and operating instructions is high, close the choke valve halfway or leave it open. 3. Turn the start switch to I. Starting the engine, Hatz manual start 1. Move the throttle control handle to idling position. For non EPA throttle control: Move the throttle control handle to half throttle, position (A).

  • Page 21: Starting The Engine, Hatz Electric Start

    Safety and operating instructions LG 204 Move the throttle control handle to half throttle, position (A). For EPA throttle control: Pull up the stop (B) to release the throttle control handle. Move the throttle control handle to half throttle, position (A).

  • Page 22: Stopping The Engine, Honda

    LG 204 Safety and operating instructions 6. Increase to full power by moving the throttle control to position (D). For non EPA throttle control: 3. Close the fuel cock (C). For EPA throttle control: Stopping the engine, Hatz manual start 1.

  • Page 23: Stopping The Engine, Hatz Electric Start

    Safety and operating instructions LG 204 Stopping the engine, Hatz electric start 1. Move the throttle control to idling position. For non EPA throttle control: Move the throttle control handle to half throttle, position (A). 2. Allow the engine to idle for a few minutes.

  • Page 24: Operating

    LG 204 Safety and operating instructions For EPA throttle control: 4. Stop the engine by turning the ignition key (D) to position 0. Driving Open throttle control fully. Operating DANGER Handle hazard When changing the locking position, the handle must be held, otherwise it can cause injuries.

  • Page 25: When Taking A Break

    Safety and operating instructions LG 204 Use a voltage regulated battery charger (constant voltage). A switched two-stage charger with constant voltage is recommended. A two-stage charger automatically reduces the charging voltage (14.4 V) to trickle charging (13.3 V) when the battery is fully charged.

  • Page 26: Checking The Engine, Honda

    LG 204 Safety and operating instructions Checking the engine, Honda ◆ Check the oil level on the dipstick. 2. Check the fuel level (A). ◆ Check the fuel level (A). 3. Check the engine for oil leaks. ◆ Check the engine for oil leaks.

  • Page 27: Checking The Safety Straps

    Safety and operating instructions LG 204 After the first 20 hours of operation Maintenance routines: ◆ Change the engine oil. See the engine manual for more information. ◆ Clean and refit air filter. ◆ Check the engine speed. ◆ Check and adjust valve clearances. See the engine manual for more information.

  • Page 28: Changing The Oil In The Eccentric Element

    LG 204 Safety and operating instructions 2. Tilt the machine backwards and let the oil drain 5. Screw in the filler plug. in a drainage hose. 3. Clean around the drainage plug (A). Every 100 hours of operation 4. Screw on the drainage plug (A).

  • Page 29: Checking Spark Plug, Honda

    Safety and operating instructions LG 204 Every 250 hours of operation (every month) Maintenance routines: ◆ Clean and refit the air filter. See the engine manual for more information. ◆ Check the injection pump. See the engine manual for more information.

  • Page 30: Every 500 Hours Of Operation (Yearly)

    LG 204 Safety and operating instructions Hydraulic system, changing the hydraulic 1. Remove the dipstick (A). 2. Fill up with hydraulic oil if necessary, see chapter "Hydraulic system, changing the hydraulic oil". 2. Use an oil suction pipe to empty the hydraulic Every 500 hours of operation oil from the tank.

  • Page 31: Storage

    Safety and operating instructions LG 204 Before a fuel driven machine is deposited it must be emptied and cleaned of all oil and fuel. Remaining oil and fuel must be dealt with in a way that does not adversely affect the environment.

  • Page 32: Technical Data

    LG 204 Safety and operating instructions Technical data Machine data Honda, manual start Hatz, manual start Hatz, electric start Engine Type Honda GX200 UT2 SM 12SD Hatz 1B20 4-stroke Hatz 1B20 4-stroke Power, kW (hp) 4.1 (5.5) 3.1 (4.2) 3.1 (4.2) Rated speed, r.p.m.

  • Page 33: Noise And Vibration Data

    Safety and operating instructions LG 204 We, Construction Tools EOOD, cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control.

  • Page 34: Dimensions

    LG 204 Safety and operating instructions Dimensions mm (in.) *Contact area, m 2 (sq feet). 0.1735 (1.8675)* 500 (19.7) 703 (27.7) 720 (28.3) 1328 (52.3) © Construction Tools EOOD | 9800 1760 01 | 2016-09-27 Original instructions...

  • Page 35: Ec Declaration Of Conformity

    We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.

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