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Model 9630
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
®
TM
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2016 Stellar Industries, Inc.
Last Revision: 09/27/16
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Summary of Contents for stellar labs 9630
- Page 1 Model 9630 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts ® Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip M O DE L NO . SER IA L N O. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 9630 Telescopic Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Main Boom Assembly - PN 70806 ............23 Extension Boom Assembly - PN 75100 ..........24 Main Cylinder Assembly - PN 71162 ..........25 Extension Cylinder Assembly - PN 71455 ......... 26 Snatch Block Assembly - PN 55898 ..........27 Stellar 9630 Telescopic Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
PTO & Pump: 8 gpm @ 2,500 psi (30.3 lpm @ 172 bar) *Crane rating in Boost Mode. Normal crane rating is 60,000 ft-lbs (8.30 TM). **Maximum capacities in Boost Mode. Stellar 9630 Telescopic Crane Owner’s Manual | Page 1 ®... -
Page 6: Capacity Chart - Decal Pn 71862
7.9 m 8.5 m 2395 lbs 2810 lbs 1085 kg 1275 kg 2030 lbs 920 kg 0’ 13’4” 21’8” 30’ 4.06 m 6.60 m 9.14 m PN 71862 - Rev A Page 2 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 7: Dimensional Drawing 1
Specifications Sheet Page: 3 of 4 Dimensional Drawing 1 6'4" 1.93m 4'10" 1.47m 3'5" 31'10" 1.04m 9.70m 23'8" 7.21m 15'5" 4.70m 1'9" 1'1" 0.54m 0.33m 13'3" 4.04m 21'7" 6.58m 29'11" 9.12m Stellar 9630 Telescopic Crane Owner’s Manual | Page 3 ®... -
Page 8: Dimensional Drawing 2
Specifications Sheet Page: 4 of 4 Dimensional Drawing 2 42.00in 1.07m 24.54in 0.62m 38.57in 0.98m 20.29in 0.52m 12.19in 0.31m 52.73in 1.34m 13'-3" [ 4.03m ] 14'-11" [ 4.54m ] Page 4 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 9: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 9630 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 10: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 11: Installation Overview
Installation Overview 1. Determine that the mounting location for the 9630 crane is at least 20” x 21” (50.8 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 12: Control Kit - Pn 79277
MAIN DOWN PROPORTIONAL VALVE Page 8 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 13: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Stellar 9630 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Hydraulic Kit - Pn 72758
Hydraulic Kit - PN 72758 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 72758 Page 10 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 15: Valve Bank - Pn 52265
25371 VALVE SOLND 3 POS 4 WAY TAND G04571 25 FT LBS 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H 3 FT LBS NOTE: PN's 24960 & 25371 DO NOT INCLUDE COIL PN 44532 Stellar 9630 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Hydraulic Installation
4. Fill system with hydraulic oil (See Stellar® Lubrication Recommendations for fluid details). (Blue) Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Page 12 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 17: Winch Case Drain Installation
Route the winch case drain hose directly to the reservoir. Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2. Fig.1 Fig. 2 Stellar 9630 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Hydraulic System
Hydraulic System Page 14 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 19: Face Seal/O-Ring Size Chart
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 9630 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Stability Procedure
Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Page 16 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 21: Crane Load Level Indicator
This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Stellar 9630 Telescopic Crane Owner’s Manual | Page 17 ®... -
Page 22: Decal Placement - Pn 71860
26** C5910 DECAL STELLAR 4x9.5 Suggested: Rear body/tailgate 27** C5911 12/15/201412/15/201412/15/2014 Suggested: Side corners of body For CDT™ equipped cranes, use PN 54588. For CDTplus™ equipped cranes, use PN 71895. ** Not shown. Page 18 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 23: Chapter 3 - Assembly Drawings
ENCLOSED KINEMATICS W/MOTOR D1345 FTG CPRSN 0.12NPT/0.25 TUBE D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD Stellar 9630 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Gear Bearing - Pn 71041
Gear Bearing - PN 71041 PN 71041 ITEM PART DESCRIPTION QTY. BEARING KIT 14IN ENCLOSED CAST BASE 77891 KNMTS 77892 WORM 14IN ENCLOSED CAST BASE KNMTS 77895 MOTOR 160CC 1IN KEYED Page 20 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 25: Mast Assembly - Pn 74974
22184 CAP SCR 0.25-20X2.25 BTNHD SS C5946 HOSE CLAMP #8 RUBBER COATED 0481 CAP SCR 0.25-20X2.00 HHGR5 0533 CAP SCR 0.63-11X4.00 HHGR8 W/RED 77555 PATCH RADIO RECEIVER RUBBER MOUNT 64977 Stellar 9630 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Winch - Pn 57918
PN 57918 43857 WIRE ROPE 7/16 6X19 IWRC-DGXXIP120 71907 SEAL KIT ROTZLER WINCH MOTOR 23CC/31CC SEAL & HARDWARE KIT WINCH MOTOR COVER 72680 ROTZLER TH2 55667 MOTOR WINCH 5000 ROTZLER M.TH2.CC.31 Page 22 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 27: Main Boom Assembly - Pn 70806
SENSOR TAPE POSITION 6M CANOPEN 53493 INCLINOMETER 60 DEG 18618 SCREW #6-32X1.00 PHMS PH D0076 NUT #6-32 HH NYLOC SS 18765 WASHER #6 SAE FLAT 0333 NUT 0.25-20 HHGR5 NYLOC Stellar 9630 Telescopic Crane Owner’s Manual | Page 23 ®... -
Page 28: Extension Boom Assembly - Pn 75100
0484 CAP SCR 0.31-18X0.50 HHGR5 C1000 CAP SCR 0.50-13X5.00 HHGR5 2" LONG PIECE C1002 CAP SCR 0.50-13X6.00 HHGR5 OF TAPE 9843 CAP SCR 0.38-16X0.75 HHGR8 75813 TAPE UHMW 0.020X1.00(RM) 0.17 Page 24 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 29: Main Cylinder Assembly - Pn 71162
TUBE ASM 0.38 X 16.72 12630 MAIN CYL 13080 MANIFOLD SINGLE T11A 3500 PSI 33743 FTG 6-6 FFSS-MORB STRAIGHT 3861 FTG 6-6 MAORB-FORB 90 15111 FTG 6-4 MORB-FORB STRAIGHT REDUCER 28485 TRANSDUCER PRESSURE 5000 PSI Stellar 9630 Telescopic Crane Owner’s Manual | Page 25 ®... -
Page 30: Extension Cylinder Assembly - Pn 71455
71456 TUBE ASM 0.38 X 120.00 EXT CYL 12630 71457 TUBE ASM 0.38 X 89.25 EXT CYL 12630 24729 HOSE CLAMP #52 3.00 - 3.75 18701 CLAMP PORT TUBE ZR518 Page 26 | Stellar 9630 Telescopic Crane Owner’s Manual ®... -
Page 31: Snatch Block Assembly - Pn 55898
CAP SCR 0.38-16X3.75 HHGR5 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 0867 MACHY WASHER 1.00ID 14GA 26762 HOOK 7 TON SWIVEL CROSBY 1028632 13436 PIN .38X4.00 QUICK RELEASE Stellar 9630 Telescopic Crane Owner’s Manual | Page 27 ®... - Page 32 Subject to Change without Notification. © 2016 Stellar Industries, Inc.
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