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Model 9000
Articulating Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 2
www.stellarindustries.com
© 2018 Stellar Industries, Inc.
PN 37811
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- Page 1 Model 9000 Articulating Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip MO D E L N O . S E RI AL NO . MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 9000 Articulating Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Extension Cylinder Assembly - PN 73499 ......... 24 Stabilizer Assembly - PN 61089 ............25 Reservoir Assembly - PN 86510 ............26 Radio Transmitter - PN 89149/93084 ..........27 Chapter 4 - Replacement Parts ............29 Stellar 9000 Articulating Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
Fully Proportional Paddle Controls for all functions. Stowed Height: 84” (213 cm) (Above Truck Frame) Mounting Space Required: 42” (107 cm) Chassis RBM (Recommended): 1,080,000 in-lb Approximate Shipping Weight: 4,800 lbs (2175 kg) Stellar 9000 Articulating Crane Owner’s Manual | Page 1 ®... -
Page 6: Capacity Chart - Decal Pn 64835
6880 lbs 5425 lbs 4080 kg 3120 kg 2460 kg 0’ CRANE GROUND 0’ 190 STATE STREET GARNER, IA 50438 PHONE: (800) 321-3741 FAX: (641) 923-2812 64835 - Rev A Page 2 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 7: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 9000 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 8: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 9: Installation Overview
BASE 9000 FOLD OVER STABILIZER 58516 TIE DOWN ROD HIAB 122 58660 PLATE MOUNTING HIAB 122 8202PC FRAME SUPPORT 15000 CRANE 6538 WASHER 1.00 SAE FLAT YELLOW GR8 61559 NUT 1.00-8 HHGR8 TOP LOCKING Stellar 9000 Articulating Crane Owner’s Manual | Page 5 ®... -
Page 10: Hydraulic Installation
Tighten fittings in both couplings. Due to manufacturing methods, there is a natural curvature to a hydralic hose. The hose should be installed so any bend is with this curvature. Page 6 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 11: Hydraulic Pressure Settings
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 9000 Articulating Crane Owner’s Manual | Page 7 ®... -
Page 12: Hydraulic Kit - Pn 61547
Hydraulic Kit - PN 61547 21,22 21,22 21,22 21,22 21,22 21,22 21,22 35,24, Page 8 | Stellar 9000 Articulating Crane Owner’s Manual ®... - Page 13 Hydraulic Kit - PN 61547 Continued... Stellar 9000 Articulating Crane Owner’s Manual | Page 9 ®...
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Page 14: Control Kit (900 Mhz Version) - Pn 92662
Page 10 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 15: Control Kit (434 Mhz Version) - Pn 92663
Stellar 9000 Articulating Crane Owner’s Manual | Page 11 ®... -
Page 16: Decal Placement - Pn 30488
4214 DECAL CONTACT STELLAR C4545 DECAL DANGER ELECTROCUTION Four Corners of the Body C5910 DECAL STELLAR LOGO 4.00X9.50 PRE-MASKED Body - Optional 9000 Decal Kit - PN 85367 Item No. Description Location Close 54594 DECAL 9000 ID PRE-MASKED Main Boom - Both Sides... -
Page 17: Chapter 3 - Assembly Drawings
Chapter 3 - Assembly Drawings Stellar 9000 Articulating Crane Owner’s Manual | Page 13 ®... -
Page 18: Base Assembly Rear Mount Australia Stop - Pn 94132
Page 14 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 19: Gear Bearing - Pn 63815
USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON WORM AND BEARING GEAR TEETH PN 63815 ITEM PART DESCRIPTION QTY. 59141 BEARING AND SEAL KIT 9000 TTB GP 59140 WORM 9000 GP 170-10083-1 Stellar 9000 Articulating Crane Owner’s Manual | Page 15 ®... -
Page 20: Valve Bank - Pn 51658
Page 16 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 21: Outrigger Valve Bank - Pn 61642
Outrigger Valve Bank - PN 61642 RELIEF 61931 LEVER BOX ASSEMBLY 70790 HANDLE/LEVER 70789 Stellar 9000 Articulating Crane Owner’s Manual | Page 17 ®... -
Page 22: Valve Assembly - Pn 66286
Valve Assembly - PN 66286 PN 66286 ITEM PART DESCRIPTION QTY. 69029 VALVE SOLND EMDV-12-N-3D-0-0 63515 COIL VALVE BUCHER 12VDC DEUTSCH 69030 VALVE RELIEF RVPS-10-N-S-0-50 Page 18 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 23: Mast Assembly - Pn 29350
CAP SCR 0.75-10X2.50 HHGR8 ZY 0345 CAP SCR 0.38-16X1.50 HHGR5 & 8377 PIN CAP 0.56X3.50X0.19 YZ 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 29352 CYLINDER ASM 6.00X28.63 Stellar 9000 Articulating Crane Owner’s Manual | Page 19 ® NOTE: HOSE CLAMP 30009 STRUCTURED WITH MAST... -
Page 24: Main Cylinder Assembly - Pn 29352
BUSHINGS INCLUDED IN 72398 PN 29352 72398 CYLINDER 6.00X28.63 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 16154 MANIFOLD DOUBLE T11A 3500 PSI NOTE: BUSHINGS SHOWN FOR REFERENCE NOTE: BUSHINGS SHOWN FOR REFERENCE Page 20 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 25: Main Boom Assembly - Pn 29354
BUSHING 40DXR32 GARLOCK 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK & & 8377 PIN CAP 0.56X3.50X0.19 YZ 5145 PIN CAP 0.56X3.00X0.19 YZ 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY Stellar 9000 Articulating Crane Owner’s Manual | Page 21 ®... -
Page 26: Outer Cylinder Assembly - Pn 29356
BUSHING PART NUMBER 4381 BUSHINGS INCLUDED IN 72401 PN 29356 72401 CYLINDER 5.00X30.00 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 16154 MANIFOLD DOUBLE T11A 3500 PSI NOTE: BUSHINGS SHOWN FOR REFERENCE Page 22 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 27: Extension Boom Assembly - Pn 61204
8622 CLAMP HOSE/TUBE AG-2 10666 CAP SCR 0.50-13X1.25 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 0342 NUT 0.31-18 HHGR5 NYLOC 0067 BUSHING BPC-2426-24 1.50X1.50 Stellar 9000 Articulating Crane Owner’s Manual | Page 23 ®... -
Page 28: Extension Cylinder Assembly - Pn 73499
C-BALANCE VALVE C1090 CYLINDER SEAL KIT 76858 BUSHING PART NUMBER 4380 (ROD END) BUSHING PART NUMBER 4381 (CAP END) BUSHINGS INCLUDED IN 72402 PN 73499 53516 MANIFOLD CBAL DOUBLE T2A SUN CBDD-LJN-XAJ Page 24 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 29: Stabilizer Assembly - Pn 61089
OUTRIGGER PAD 9000/TM20165 4381 BUSHING BPC32DXR32 2.00X2.00 4379 BUSHING BPC32DXR40 2.00X2.50 94747 BUSHING BPC32DXR12 2.00X0.75 5145 PIN CAP 0.56X3.00X0.19 YZ D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 Stellar 9000 Articulating Crane Owner’s Manual | Page 25 ®... -
Page 30: Reservoir Assembly - Pn 86510
SHORT-20CL 0335 CAP SCR 0.38-16X1.25 HHGR5 65936 FTG 16-16-16 FORB-FORB-MAORB TEE 19799 FTG 20-16 MFS-MORB STRAIGHT 86511 RSRVR ASM 30 GAL V2 9000 V2 NOTE: RESERVOIR ASM SHOWN FOR REFERENCE Page 26 | Stellar 9000 Articulating Crane Owner’s Manual ®... -
Page 31: Radio Transmitter - Pn 89149/93084
Stellar 9000 Articulating Crane Owner’s Manual | Page 27 ®... - Page 32 This page intentionally left blank. Page 28 | Stellar 9000 Articulating Crane Owner’s Manual ®...
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Page 33: Chapter 4 - Replacement Parts
FILTER ELEMENT - HIGH PRESSURE PART# DESCRIPTION 63938 FILTER GAUGE - HIGH PRESSURE FILTER ASM 64837 9000 CRANE 458 MHz Radio system W/SHD66 COMPRESSOR SERVICE KIT 42184 HYDRAULIC RETURN FILTER ASM (HYDRAULIC RESERVOIR) 4559 AIR FILTER (SHD66 COMPRESSOR) 47820 HYDRAULIC FILTER ELEMENT (USED IN PART# 42184) - Page 34 Subject to Change without Notification. © 2018 Stellar Industries, Inc.
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