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Model 9621
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
®
TM
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 4
www.stellarindustries.com
© 2022 Stellar Industries, Inc.
PN 89648
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Summary of Contents for stellar labs 9621
- Page 1 Model 9621 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts ® Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 M OD EL NO . S E R I A L N O. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 9621 Telescopic Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Main Cylinder Assembly - PN 72610 ..................25 Extension Cylinder Assembly - PN 28859 ................26 Cable & Hook Assembly - PN 55898 ..................27 Chapter 4 - Replacement Parts ....................29 Stellar 9621 Telescopic Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
PTO & Pump: 8 gpm @ 2,500 psi (30.3 lpm @ 172 bar) *Crane rating in Boost Mode. Normal crane rating is 60,000 ft-lbs (8.30 TM). **Maximum capacities in Boost Mode. Stellar 9621 Telescopic Crane Owner’s Manual | Page 1 ®... -
Page 6: Capacity Chart - Decal Pn 72810
0.6 m 1.2 m 1.8 m 2.4 m 3.7 m 4.3 m 5.5 m 15’ 1725 kg 2900 lbs 1315 kg 0’ 11’ 16’ 21’ 3.35m 4.88m 6.40m PN 72810 Page 2 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 7: Dimensional Drawing 1
Dimensional Drawing 1 4'9" 1.45m 3'11" 1.19m 3'0" 0.91m 23'3" 7.09m 18'4" 5.59m 13'5" 4.09m 1'1" 1'9" 0.33m 0.54m 11'2" 3.40m 16'2" 4.93m 21'2" 6.45m Stellar 9621 Telescopic Crane Owner’s Manual | Page 3 ®... -
Page 8: Dimensional Drawing 2
Dimensional Drawing 2 42.00in 1.07m 21.28in 0.54m 38.51in 0.98m 19.19in 12.17in 0.49m 0.31m 42.02in 1.07m 11'-2" [ 3.41m ] 12'-10" [ 3.93m ] Page 4 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 9: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 9621 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 10: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 11: Installation Overview
Installation Overview 1. Determine that the mounting location for the 9621 is at least 20” x 21” (50.8 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 12: Control Kit - Pn 73260
EXTENSION EXTENSION RETRACT EXTEND WINCH WINCH DOWN MAIN MAIN DOWN PROPORTIONAL VALVE ROD END BASE END Page 8 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 13: Control Kit (Non-Boost) - Pn 73367
WINCH WINCH DOWN EXTENSION EXTENSION EXTEND RETRACT MAIN MAIN DOWN PROPORTIONAL VALVE ROD END BASE END Stellar 9621 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Hydraulic Kit - Pn 104125
GAUGE OIL LF 2.5 0-5000 CBM SAE 12171 FTG 6-6 MFS-MFS SWIVEL STRAIGHT 12172 FTG 8-8 MFS-MFS SWIVEL STRAIGHT C1175 FTG 8-8 MFS-MAORB 45 31659 FTG 8-12 MFS-MBSPP W/BS STRAIGHT Page 10 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 15: Valve Bank - Pn 44530
VALVE SOLND 3 POS 4 WAY 8GPM OPEN DEL 25 FT LBS 126269 SEAL KIT 125256/125257 125947 COIL 12VDC DEUTSCH DEL 3 FT LBS 125948 COIL 12VDC DEUTSCH PROP DEL 3 FT LBS Stellar 9621 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Hydraulic Installation
4. Fill system with hydraulic oil (See Stellar ® 1/2” Line 1/4” Line Lubrication Recommendations for fluid details). (Blue) 3/8” Line Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Page 12 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 17: Winch Case Drain Installation
Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2. Fig.1 Fig. 2 3/8” Line 1/2” Line 1/4” Line Stellar 9621 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Hydraulic System
Hydraulic System Page 14 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 19: Face Seal/O-Ring Size Chart
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 9621 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Stability Procedure
Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Page 16 | Stellar 9621 Telescopic Crane Owner’s Manual ®... - Page 21 6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package. Stellar 9621 Telescopic Crane Owner’s Manual | Page 17 ®...
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Page 22: Decal Placement - Pn 72802
Suggested: Side corners of body 17 D1196 DECAL ANGLE INDICATOR CS Main Boom 18 D1197 DECAL ANGLE INDICATOR SS Main Boom 9621 DECAL PACKAGE - PN 105035 ITEM DESCRIPTION LOCATION 41068 DECAL VB CONTROL MECH CRANE On side of Crane Mast 52681 DECAL STELLAR LOGO 6.5 X 18... -
Page 23: Chapter 3 - Assembly Drawings
Base Assembly - PN 71166 PN 71166 ITEM PART No. DESCRIPTION QTY. 71041 BEARING SWING DRIVE CAST BASE 14 IN ENCLOSED KINEMATICS W/MOTOR 71458 STOP 12630 104018 HARDWARE KIT BASE ASM 30IN GREASE LINE Stellar 9621 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Gear Bearing - Pn 71041
77891 BEARING KIT 14IN ENCLOSED CAST BASE KNMTS 101056 WORM 14IN ENCLOSED CAST BASE KNMTS MOTOR ADAPTER 77895 MOTOR 160CC 1IN KEYED 101057 MOTOR ADAPTER 14IN ENCLOSED CAST BASE KNMTS Page 20 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 25: Mast Assembly - Pn 105040
77555 CAP SCR 0.63-11X4.00 HHGR8 W/RED PATCH 0521 WASHER 0.25 LOCK 11693 CAP SCR 0.63-11X1.75 HHGR8 0533 NUT 0.25-20 HHGR5 C0933 CAP SCR 0.31-18X4.50 HHGR5 RADIO RECEIVER RUBBER MOUNT 64977 Stellar 9621 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Winch - Pn 105033
106856 SEAL KIT WINCH ROTZLER TI2 106857 SEAL KIT BRAKE ROTZLER TI2 106858 O-RING MOTOR ROTZLER TI2 WHEN REPLACING MOTOR, ALSO REPLACE O-RING 106858 COUNTERBALANCE VALVE TORQUE SPEC: 60-65 FT-LB Page 22 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 27: Main Boom Assembly - Pn 72762
69470PC BRKT ROPE GUIDE 4421 CYLINDER ASM 5.50X22.50 ROT EXT 71162 PORT 18618 SCREW #6-32X1.00 PHMS PH D0076 NUT #6-32 HH NYLOC SS 18765 WASHER #6 SAE FLAT ZINC 53493 INCLINOMETER 60 DEG Stellar 9621 Telescopic Crane Owner’s Manual | Page 23 ®... -
Page 28: Extension Boom Assembly - Pn 98306
BOLT SHOULDER 0.38X0.50 0.31-18X0.50 9843 CAP SCR 0.38-16X0.75 HHGR8 61548 PIPE 0.50X3.13 SCH40 PC BLACK 61549 COLLAR 1.13X2.00X1.13 W/HOLE PC BLACK 75813 TAPE UHMW 0.020X1.00(RM) 0.17 2" LONG PIECE OF TAPE DETAIL B Page 24 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 29: Main Cylinder Assembly - Pn 72610
CYLINDER 5.50X22.50 ROT EXT PORT 41910 MANIFOLD ASM MAIN CYL CDT 33743 FTG 6-6 FFSS-MORB STRAIGHT 28485 TRANSDUCER PRESSURE 5000 PSI 3861 FTG 6-6 MAORB-FORB 90 15111 FTG 6-4 MORB-FORB STRAIGHT REDUCER Stellar 9621 Telescopic Crane Owner’s Manual | Page 25 ®... -
Page 30: Extension Cylinder Assembly - Pn 28859
14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 14601 CAP SCR 0.38-16X2.25 SH ZC 11882 CAP SCR 0.38-16X1.75 SH ZC 18701 CLAMP PORT TUBE ZR518 24729 HOSE CLAMP #52 3.00 - 3.75 Page 26 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 31: Cable & Hook Assembly - Pn 55898
CAP SCR 0.38-16X3.75 HHGR5 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 0867 MACHY WASHER 1.00ID 14GA 26762 HOOK 7 TON SWIVEL CROSBY 1028632 13436 PIN .38X4.00 QUICK RELEASE Stellar 9621 Telescopic Crane Owner’s Manual | Page 27 ®... - Page 32 This page intentionally left blank. Page 28 | Stellar 9621 Telescopic Crane Owner’s Manual ®...
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Page 33: Chapter 4 - Replacement Parts
Hitch Pin 1.00 Fork 13436 Quick Release Pin .38 x 4.00 35105 Limit Switch 72602 Cord Reel 26762 Hook 106853 Winch Motor 106856 Winch Seal Kit 106857 Brake Seal Kit Stellar 9621 Telescopic Crane Owner’s Manual | Page 29 ®... - Page 36 Subject to Change without Notification. © 2022 Stellar Industries, Inc.
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