TECO-Westinghouse F510 Instruction Manual
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TECO-Westinghouse F510 Instruction Manual

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R e a d a l l o p e r a t i n g i n s t r u c t i o n s b e f o r e i n s t a l l i n g ,
c o n n e c t i n g ( w i r i n g ) , o p e r a t i n g , s e r v i c i n g , o r i n s p e c t i n g
t h e i n v e r t e r .
E n s u r e t h a t t h i s ma n u a l i s ma d e a v a i l a b l e t o t h e e n d u s e r o f
t h e i n v e r t e r .
S t o r e t h i s ma n u a l i n a s a f e , c o n v e n i e n t l o c a t i o n .
T T h e ma n u a l i s s u b j e c t t o c h a n g e w i t h o u t p r i o r n o t i c e .
F 5 1 0
I N S T R U C T I O N MA N U A L
2 3 0 V C l a s s 3 ~
O p e n C h a s s i s / N E M A 1
4 6 0 V C l a s s 3 ~
O p e n C h a s s i s / N E M A 1
Send Quote Requests to info@automatedpt.com
Call +1(800)985-6929 to talk to an expert
Call +1(800)985-6929 to talk to an expert
I N V E R T E R
3 . 7 - 1 3 2 k W
5 - 1 7 5 H P
3 . 7 - 6 0 0 k W
5 - 8 0 0 H P
D O C U ME N T - T E C O - F 5 1 0 I M
V e r 0 1 : 2 0 1 7 . 1 2

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  • Page 1 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert I N V E R T E R F 5 1 0 I N S T R U C T I O N MA N U A L 2 3 0 V C l a s s 3 ~ O p e n C h a s s i s / N E M A 1 3 .

  • Page 2: Table Of Contents

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert **** STATEMENT **** Si Desea descargar el manual en español diríjase a este Link: www.tecowestinghouse.com Table of Contents Preface ................................0-1 1 Safety Precautions ............................ 1-1 1.1 Before Supplying Power to the Inverter ....................1-1 1.2 Wiring ................................
  • Page 3 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 4. Keypad and Programming Functions ....................4-1 4.1 LCD Keypad ............................. 4-1 4.1.1 Keypad Display and Keys ....................... 4-1 4.1.2 Keypad Menu Structure ........................4-3 4.2 Parameters ............................... 4-8 4.3 Description of Parameters ........................
  • Page 4 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11 Inverter Peripheral Devices and Option ....................11-1 11.1 Braking Resistors and Braking Units ....................11-1 11.2 AC Line Reactors ..........................11-3 11.3 Output Filters ............................11-4 11.4 Input Current and Fuse Specifications ....................11-5 11.5 Other options ............................

  • Page 5: Preface

    Improper handling may result in incorrect operation, shorter life cycle, or failure of this product as well as the motor. All F510 documentation is subject to change without notice. Be sure to obtain the latest editions for use or visit our website at www.tecowestinghouse.com...

  • Page 6: Safety Precautions

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 1. Safety Precautions 1.1 Before supplying Power to the Inverter Warning The main circuit must be correctly wired. For single phase supply use input terminals (R/L1, T/L3) and for three phase supply use input terminals (R/L1, S/L2, T/L3).

  • Page 7: Wiring

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 1.2 Wiring Warning  Always turn OFF the power supply before attempting inverter installation and wiring of the user terminals.  Wiring must be performed by a qualified personnel / certified electrician. ...

  • Page 8: Before Operation

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 1.3 Before Operation Warning  Make sure the inverter capacity matches the parameters 13-00.  Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the motor is greater than 80 ft (25m), refer to table 3.14.1.

  • Page 9: Operation

     Do not operate switches with wet hands, otherwise electric shock may result.  All F510 inverters have an independent external hardware emergency switch, which immediately shuts down the inverter output in the case of danger.  If automatic restart after power recovery (parameter 07-00) is enabled, the inverter will start automatically after power is restored.

  • Page 10: Maintenance, Inspection And Replacement

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 1.6 Maintenance, Inspection and Replacement Warning  Wait a minimum of five minutes after power has been turned OFF before starting an inspection. Also confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc. ...

  • Page 11: Model Description

    2. Model Description 2.1 Nameplate Data It is essential to verify the F510 inverter nameplate and make sure that the F510 inverter has the correct rating so it can be applied with the proper sized AC motor. Unpack the F510 inverter and check the following: (1) The F510 inverter and instruction manual (this document) are contained in the package.

  • Page 12: Inverter Models - Motor Power Rating

    Call +1(800)985-6929 to talk to an expert 2.2 Inverter Models – Motor Power Rating (ND – Normal Duty / Variable Torque) 230V Class Operator Voltage (Vac) / Motor Power Applied Motor F510 Model Frequency (Hz) (HP) (kW) F510-2001-H-U 0.75 ◎...
  • Page 13 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 460V Class Operator Voltage (Vac) / Motor Power Applied Motor F510 Model Frequency (Hz) (HP) (kW) F510-4005-H3 ◎ ◎ F510-4005-C3 F510-4008-C3 ◎ ◎ F510-4010-C3 F510-4015-C3 ◎ F510-4020-C3 ◎...
  • Page 14 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 460V Class (Continued) Operator Voltage (Vac) / Motor Power Applied Motor F510 Model Frequency (Hz) (HP) (kW) F510-4300-H3 ◎ ◎ F510-4300-C3 F510-4375-H3 ◎ ◎ F510-4375-C3 F510-4425-H3 ◎ ◎...

  • Page 15: Environment And Installation

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3. Environment and Installation 3.1 Environment The environment will directly affect the proper operation and the life span of the inverter. To ensure that the inverter will give maximum service life, please comply with the following environmental conditions: Protection IP20 / NEMA 1 or IP00...

  • Page 16: Installation

    Air Flow 150mm 150mm Fig 3.2.1: F510 Installation space X = 1.18” (30mm) for inverter ratings up to 25HP X = 1.96” (50mm) for inverter ratings 30HP or higher Important Note: The inverter heatsink temperature can reach up to 194°F / 90°C during operation; Use insulation material rated for this temperature.

  • Page 17: External View

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.3 External View 200V 1-7.5HP/ 400V 1-10HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1) 200V 10-30HP/ 400V 15-40HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1) Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...
  • Page 18 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V 40-50HP/ 400V 50-75HP (Wall-mounted type, IEC IP20, NEMA1) 200V 60-125HP/ 400V 100-250HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1) Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...
  • Page 19 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert (e) 200V 150-175HP/ 400V 300-425HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20) (f) 400V 535-800HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20) Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...

  • Page 20: Warning Labels

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.4 Warning Labels Important: Warning information located on the front cover must be read upon installation of the inverter. (a) 200V: 5 ~ 7.5HP / 400V: 5 ~ 10HP (IP20) (b) 200V: 10 ~15HP / 400V: 15 ~ 20HP (c) 200V: 20 ~ 125HP / 400V: 20 ~ 250HP (d) 400V: 5 ~ 100HP / 400V: 5 ~ 100HP...

  • Page 21: Removing The Front Cover And Keypad

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.5 Removing the Front Cover and Keypad IP00 / IP20 Caution  Before making any wiring connections to the inverter the front cover needs to be removed.  It is not required to remove the digital operator before making any wiring connections.

  • Page 22: Standard Type (Ip00/Ip20)

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.5.1 Standard Type (a) 200V 1-3HP/ 400V 1-3HP unplug RJ45connector Step 1: Unscrew cover Step 2: Remove cover and Step 3: Make wire connections, insert RJ45 connector Step 4: Fasten screw and reinstall cover Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...
  • Page 23 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 5 ~ 7.5 HP / 400V: 5 ~ 10 HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and reinstall cover Step 4: Fasten screw Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...
  • Page 24 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 5 ~ 7.5 HP / 400V: 5 ~ 10 HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and reinstall cover Step 4: Fasten screws 3-10 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...
  • Page 25 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 40 ~ 50 HP / 400V: 50 ~ 75 HP Step 1: Unfasten screw on cover Step 2: Remove cover Step 3: Make wire connections and reinstall cover Step 4: Fasten screws 3-11 Send Quote Requests to info@automatedpt.com...
  • Page 26 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 60 ~ 125 HP / 400V: 100 ~ 250 HP Step 1: Unfasten screw on cover Step 2: Remove cover Step 3: Make wire connections and reinstall cover Step 4: Fasten screws 3-12 Send Quote Requests to info@automatedpt.com...
  • Page 27 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert (f) 200V 150-175HP/ 400V 300-425HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screws 3-13 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...
  • Page 28 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert (g) 400V 535-800HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screws 3-14 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...

  • Page 29: Wire Gauges And Tightening Torque

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.6 Wire Gauges and Tightening Torque To comply with UL standards, use UL approved copper wires (rated 75° C) and round crimp terminals (UL Listed products) as shown in table below when connecting to the main circuit terminals. TECO recommends using crimp terminals manufactured by NICHIFU Terminal Industry Co., Ltd and the terminal crimping tool recommended by the manufacturer for crimping terminals and the insulating sleeve.

  • Page 30: Wiring Peripheral Power Devices

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.7 Wiring Peripheral Power Devices Caution  After power is shut off to the inverter the capacitors will slowly discharge. Do NOT touch and of the inverter circuitry or replace any components until the “CHARGE” indicator is off. ...
  • Page 31 Input Noise filter:  A filter must be installed when there are inductive loads affecting the F510 inverter. The inverter meets EN55011 Class A, category C3 when the Inverter TECO special filter is used. See section 11 for peripheral devices.

  • Page 32: General Wiring Diagram

    SOURCE PNP Multi-Speed Setting Command 3 Section Note 1 SINK NPN (DEFAULT) Fault Reset Multi- Factory Default F510 Option Card (JN5-IO-8DO) Functional Digital Inputs 24V Power terminal for digital signal (source) Multi -Functional (R1A) 24VG Digital signal common (sink) Multi-Function Analog Input 0 -10V (20kΩ)

  • Page 33: User Terminals

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.9 User Terminals (Control Circuit Terminals) IP20 Type: 200V: 1 ~ 3 HP, 400V: 1~ 3HP R2A R2C R3A R3C R1A R1B R1C S(+) S(-) +10V GND GND AI1 24VG S2 AO1 AO2 200V: 5 ~ 50 HP, 400V: 5~ 75HP...
  • Page 34 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Description of User Terminals Type Terminal terminal function Signal level / Information 2-Wire Forward Run - stop command (default), multi-function input terminals * 1 2-Wire Reverse Run - stop command (default), Signal Level 24 VDC multi-function input terminals * 1 (opto isolated)
  • Page 35 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert L: from 0.0 to 0.5V H: from 4.0 to 13.2V Pulse input Pulse command input, bandwidth is 32KHz Max. Frequency: 0 - 32KHz signal Impedance: 3.89 KΩ Analog signals ground terminal ---- Relay A contact (multi-function output terminal) R1A-...

  • Page 36: Power Terminals

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.10 Power Terminals IP00 / IP20 Type 200V: 1 ~ 30HP 200V: 40 ~ 175HP Terminal 400V: 1 ~ 40HP 400V: 50 ~ 800HP R/L1 S/L2 Input Power Supply (For single phase use terminals R/L1 and S/L3) T/L3 B1／P ...
  • Page 37 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert IP20 Type 200V: 1-3HP/ 400V: 1-3HP Terminal screw size 200V: 5-7.5HP/ 400V: 5-10HP Terminal screw size 200V: 10-15HP/ 400V: 15- 20HP Terminal screw size 3-23 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...
  • Page 38 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 20-30HP/ 400V: 25-40HP Terminal screw size 200V: 40-50HP/ 400V: 50-75HP Terminal screw size 200V: 60-75HP/ 400V: 100-125HP Terminal screw size Power supply 400V 100HP 200V 60-75HP/ 400V 125HP 3-24 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...
  • Page 39 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 100-125HP/ 400V: 150-250HP Terminal screw size 200V: 150-175HP/ 400V: 300-425HP Terminal screw size 400V: 530-800HP Terminal screw size 3-25 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...
  • Page 40 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.11 Input / Output Power Section Block Diagram The following diagrams show the basic configuration for IP00/IP20 power sections for the range of horsepower and input voltages. This is shown for reference only and is not a detailed depiction. IP00/IP20 Type 1: 200V: 1 HP / 400V: 1 ~ 2 HP B1/P...
  • Page 41 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3: 200V: 40 ~ 50 HP / 400V: 50 ~ 75 HP L1/R U/T1 L2/S V/T2 L3/T W/T3 Control DC /DC Circuit Converter Cooling Fan Main Power Section 4: 200V: 60 ~ 75 HP / 400V: 100 ~ 125 HP DC Link L1/R...
  • Page 42 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 5: 200V: 100 ~ 175 HP DC Link L1/R Reactor U/T1 L2/S V/T2 L3/T W/T3 Control DC /DC Circuit Converter AC/DC Cooling Fan Main Power Section 6: 400V: 150 ~ 425 HP DC Link L1/R Reactor...
  • Page 43 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 7: 400V: 535 ~ 800 HP L1/R DC Link Reactor U/T1 L2/S V/T2 L3/T W/T3 Control DC /DC Circuit Converter AC/DC Cooling Fan Main Power Section 3-29 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...

  • Page 44: Cooling Fan Supply Voltage Selection (400V Class)

    3.11.1 Cooling Fan Supply Voltage Selection (400V class) The inverter input voltage range of the F510 400V class models ranges from 380 to 480Vac. In these models the cooling fan is directly powered from the power supply. Inverter models F510-4125/ 4150/ 4175/ 4215/ 4250 requires the user to select the correct jumper position based on the inverter input voltage ("400V"...

  • Page 45: Inverter Wiring

    Always use a ground wire that complies with the local codes and standards for electrical equipment and minimize the length of ground wire. When using more than one inverter, be careful not to loop the ground wire. See exampled below in Fig. 3.12.1. F510 F510 F510 a) Correct...

  • Page 46: Input Power And Motor Cable Length

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.13 Input Power and Motor Cable Length The length of the cables between the input power source and /or the motor and inverter can cause a significant phase to phase voltage reduction due to the voltage drop across the cables. The wire size shown in Tables 3.16.1 is based on a maximum voltage drop of 2%.

  • Page 47: Power Input Wire Size, Nfb And Mcb Part Numbers

    The following table shows the recommended wire size, molded case circuit breakers and magnetic contactors for each of the F510 models. It depends on the application whether or not to install a circuit breaker. The NFB must be installed between the input power supply and the inverter input (R/L1, S/L2, T/L3).
  • Page 48 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert F510 Model Wire size (mm Power Horse power Rated Rated Main Grounding Control supply (HP) current (A) circuit E(G) line 125HP 0.5～2 TO-225E(225A) CN-150 150HP TO-400S(300A) CN-300 0.5～2 175HP 0.5～2...

  • Page 49: Control Circuit Wiring

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.17 Control Circuit Wiring (1) Separate the wiring for control circuit terminals from main circuit wiring for terminals (R/L1, S/L2, T/L3, U/T1, V/T2, W/T3) (2) Separate the wiring for control circuit terminals R1A-R1B-R1C (or R2A, R2C) (Relay outputs) from ...
  • Page 50 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert In Section 3.8 the control boards referenced have a jumper SW3 that can select the digital input to terminals  -  to be set for SINK or SOURCE. The following Fig. 3.17.2 (a.) – (d.) shows examples for the various SINK / Source interfaces.

  • Page 51: Inverter Specifications

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.18 Inverter Specification Basic Specifications 200V class Inverter capacity (HP) 75 100 125 Rated Output Capacity 2.9 4.0 5.5 11.4 15.2 21.3 26.2 30 41.9 52.5 64.3 76.2 95.2 118.8 152.4 171.4 (KVA) 7.5 10.6 14.5 22 Rated Output Current (A)
  • Page 52 *1: Take standard 4-pole induction motor as the base. *2: F510 model is designed to be used for normal duty (ND), with overload capability is 120% for 1 min. *3: If greater than the default carrier frequency, adjust the load current based on the de-rating curve.

  • Page 53: General Specifications

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.19 General Specifications LED keypad with seven-segment display *5 and LCD keypad (Optional HOA LCD keypad); all LCD Operation Modes keypad with parameter copy function Control Modes V/F, SLV, PMSLV with space vector PWM mode Frequency Control 0.1Hz～400.0Hz Range...
  • Page 54 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Installation Location Indoor (protected from corrosive gases and dust) -10~+40℃(14℉~104℉) (IP20/NEMA1 or NEMA12), -10~+50℃(14℉~122℉) (IP00) without de-rating; Ambient Temperature with de-rating, its maximum operation temperature is 60℃(140℉). Storage Temperature -20~+70℃(-4℉~+158℉) Humidity 95％RH or less (no condensation)

  • Page 55: Inverter Derating Based On Carrier Frequency

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.20 Inverter Derating Based on Carrier Frequency 200V Models Note: Derating curve current of carrier frequency means inverter rated current. Rated Current 200V 1~25HP Ratio 100% Model 2001 2002 2003 2005 2008 100% 67% 76% 76% 83% 80% 53% 60% 61% 67% Model 2010 2015 2020 2025...
  • Page 56 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 400V Models 4001 4002 4003 Model (IP55) (IP55) (IP55) 100% 100% 100% Rated Current 400V 1~30HP Ratio 100% Model 4001 4002 4003 4005 4008 (IP20) (IP20) (IP20) 100% 83% 78% 100% 83% 60% 50% 47% 60% 50% Model 4010 4015 4020 4025 4030 85% 78% 77% 82% 89%...
  • Page 57 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Rated Current 400V 75~215HP Ratio 100% Model 4075 4100 4125 Model 4150 4175 4215 Carrier Frequency (Fc) 4kHz 5kHz 10kHz Rated Current 400V 250HP Ratio 100% Carrier Frequency (Fc) 2kHz 3kHz Rated Current...
  • Page 58 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Rated Current Ratio 400V 425HP 100% Carrier Frequency (Fc) 2kHz 3kHz 5kHz Rated Current 400V 535~800HP 100% Ratio Carrier Frequency (Fc) 2KHz 3kHz 4kHz 5kHz 3-44 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...

  • Page 59: Inverter Derating Based On Temperature

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.21 Inverter Derating Based on Temperature Note: Adjust the inverter rated current for ambient temperature to ensure the appropriate application. Iout Rated Current 100% Ratio Temperature 40°C 60°C 3-45 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert...

  • Page 60: Inverter Dimensions

    Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 3.22 Inverter Dimensions (IP00 / IP20) 200V: 1-7.5HP/ 400V: 1-10HP Dimensions in inch (mm) Inverter Model NW in kg(lbs) F510-2001-C (5.12) (8.46) (5.91) (4.65) (7.99) (0.20) (5.5) F510-2002-C (5.12)
  • Page 61 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 10-30HP/ 400V: 15-40HP (IP20) Dimensions in inch (mm) Inverter Model NW in kg(lbs) F510-2010-C3 (8.27) (11.81) (8.46) (7.56) (11.26) (0.06) (13.67) F510-2015-C3 (8.27) (11.81) (8.46) (7.56) (11.26) (0.06)
  • Page 62 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 40-50HP/ 400V: 50-75HP (IP00) Dimensions in inch (mm) Inverter Model NW in kg(lbs)) F510-2040-C3 (11.18) (20.67) (9.92) (8.66) (19.88) (0.06) (66.14) F510-2050-C3 (11.18) (20.67) (9.92) (8.66) (19.88) (0.06)
  • Page 63 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 60-125HP/ 400V: 100-250HP (IP00) Dimensions in inch (mm) Inverter Model NW in kg(lbs) 40.5 F510-2060-C3 (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (89.29) 40.5 F510-2075-C3 (13.54) (22.83) (11.81) (9.84)
  • Page 64 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 60-125HP/ 400V: 100-250HP (IP20) Dimensions in inch (mm) Inverter Model NW in kg(lbs) 348.5 F510-2060-C3 (13.72) (29.13) (11.81) (9.84) (22.05) (0.06) (97.00) 348.5 F510-2075-C3 (13.72) (29.13) (11.81) (9.84)
  • Page 65 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 200V: 150-175HP/ 400V: 300-425HP (IP20) Dimensions in inch (mm) Inverter Model NW in kg(lbs) 1000 F510-2150-C3 (27.17) (39.37) (16.14) (20.87) (10.43) (37.80) (0.06) 1000 F510-2175-C3 (27.17) (39.37) (16.14) (20.87)
  • Page 66 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 400V: 535-800HP (IP00) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1356 1200 63.5 F510-4535-C3 (37.72) (53.38) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (739) 1356 1200 63.5...
  • Page 67 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 400V: 535-800HP (IP20) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1756 1200 63.5 F510-4535-C3 (37.72) (69.13) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (772) 1756 1200 63.5...
  • Page 68 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 4. Keypad and Programming Functions 4.1 LCD Keypad 4.1.1 Keypad Display and Keys Reverse Direction External Sequence Forward Direction Status Indicator Indicator Status Indicator External Reference Fault Status Indicator Indicator LCD Display...
  • Page 69 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert KEYS (8) Description RUN Inverter in Local Mode STOP STOP Inverter ▲ Parameter navigation Up, Increase parameter or reference value ▼ Parameter navigation Down, Decrease parameter or reference value FWD/REV Used to switch between Forward and Reverse direction Used to scroll to next screen...
  • Page 70 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 4.1.2 Keypad Menu Structure Main Menu The A510 inverter main menu consists of two main groups (modes). The DSP/FUN key is used to switch between the monitor mode and the parameter group mode. Power On Power-up Monitor Mode...
  • Page 71 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Monitor Mode In monitor mode inverter signals can be monitored such as output frequency, output current and output voltage, etc…) as well as fault information and fault trace. See Fig 4.1.2.2 for keypad navigation. Power ON Group Monitor...
  • Page 72 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Programming Mode In programming mode inverter parameters can be read or changed. See Fig 4.1.2.3 for keypad navigation. Power ON Monitor Freq Ref 12-16=005.00Hz 12-17=000.00Hz 12-18=0000.0A Parameter Parameter Parameter Group Edit Mode Group Mode...
  • Page 73 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Auto-tuning Mode (Sensorless Vector Only) In the auto-tuning mode motor parameters can be calculated and set automatically based on the selected control mode. See Fig 4.1.2.4 for keypad navigation. Group 17 Auto-tuning 18 Slip Compen...
  • Page 74 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Notes: 1. Use the up and down keys to scroll though the auto-tuning parameter list. Depending on the selected control mode in parameter 00-00, some of the auto-tuning parameters will not be accessible. (Refer to the Auto-tuning Group 17 parameters).
  • Page 75 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 4.2 Parameters Parameter group Name Group 00 Basic Parameters Group 01 V/F Control Parameters Group 02 IM Motor Parameters Group 03 External Digital Input and Output Parameters Group 04 External Analog Input and Output Parameters Group 05 Multi-Speed Parameters...
  • Page 76 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: V/F 1: Reserved 2: SLV 00-00 Control Mode Selection 3~4: Reserved 5: PM SLV 0: Forward 00-01 Motor’s Rotation Direction...
  • Page 77 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Show warning if lower than minimum frequency 00-10 Minimum frequency detection 1: Run as minimum frequency if lower than minimum frequency 0: PID is bound to lower limit...
  • Page 78 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 00-40 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV...
  • Page 79 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 01 V/F Control Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute 01-00 V/F Curve Selection 0~FF 01-01 Reserved 50.0/ 01-02 Maximum Output Frequency 4.8~400.0 *6*8 60.0 200V: 0.1~255.0...
  • Page 80 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 02 IM Motor Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 02-13 Core Loss 0.0~15.0 02-14 Reserved Ω 02-15 Resistance between Wires 0.001~60.000 200V: 50~240 02-19 No-Load Voltage...
  • Page 81 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: 2-Wire Sequence (ON: Forward Run Command) Multi-function Terminal 03-00 Function Setting-S1 1: 2-Wire Sequence...
  • Page 82 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 37~40: Reserved 41: PID Sleep 42~46: Reserved 47: Fire Mode (Forced to Run Mode) 48: KEB Acceleration 49: Parameters Writing Allowable...
  • Page 83 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 6: Automatic Restart 7~8: Reserved 9: Baseblock 10~11: Reserved 12: Over-Torque Detection 13: Current Agree 14: Mechanical Brake Control...
  • Page 84 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Detection Setting of Mechanical Brake 0.00 03-17 0.00~400.00 Note1 Release Level Setting of Mechanical Brake...
  • Page 85 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 03-47 Frequency Detection Width 3 0.1~25.5 03-48 Low Current Detection Level 0.0~999.9 Low Current Detection Delay 03-49...
  • Page 86 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 04 External Analog Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: AI2: 0~10V/0~20mA 04-00 AI Input Signal Type 1: AI2: 4~20mA/ 2~10V AI1 Signal Scanning and 04-01...
  • Page 87 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 04 External Analog Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 8: AI1 Input 9: AI2 Input 10: Torque Command 11: q-axis Current 12: d-axis Current 13: Speed deviation...
  • Page 88 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Acceleration and deceleration time are set by 00-14 ~ 00-24 Acceleration and Deceleration 05-00 Selection of Multi-Speed...
  • Page 89 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Acceleration Time Setting of 05-21 0.1~6000.0 10.0 Multi Speed 2 Deceleration Time Setting of 05-22 0.1~6000.0 10.0...
  • Page 90 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Multi Speed 12 Acceleration Time Setting of 05-43 0.1~6000.0 10.0 Multi Speed 13 Deceleration Time Setting of 05-44 0.1~6000.0...
  • Page 91 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 06 Automatic Program Operation Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Disable 1: Execute a single cycle operation mode. Restart speed is based on the previous stopped speed.
  • Page 92 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 06 Automatic Program Operation Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Frequency Setting of 06-10 0.00~400.00 5.00 Operation -Stage 10 Frequency Setting of 06-11 0.00~400.00 5.00...
  • Page 93 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 06 Automatic Program Operation Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV -Stage 15 Direction Selection of 06-32 0: Stop 1: Forward 2: Reverse Operation -Stage 0 Direction Selection of 06-33...
  • Page 94 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 07: Start /Stop Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Disable Momentary Power Loss/ Fault 07-00 Restart Selection 1: Enable 07-01 Fault Auto-Restart Time 0~7200 Number of Fault Auto-Restart...
  • Page 95 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 07: Start /Stop Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Search Selection 1: Enable 07-25 Low voltage Detection Time 0.00~1.00 0.02 0: Enable 07-26 SLV Speed Search Function 1: Disable...
  • Page 96 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV xxx0b: Stall prevention is enabled in acceleration. xxx1b: Stall prevention is disabled in acceleration.
  • Page 97 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 2: Motor overload (OL1) Protection Automatic Voltage Regulation 0: Enable 08-08 (AVR) 1: Disable 0: Disable Selection of Input Phase Loss...
  • Page 98 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV over Base Speed Stall Prevention Detection 08-22 2~100 Time in Operation 0: Disable 08-23 Ground Fault (GF) Selection 1: Enable 0: Deceleration to Stop...
  • Page 99 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 09: Communication Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV INV Communication Station 09-00 1~31 Address 0: MODBUS 1: BACNET Communication Mode 09-01 Selection 2: METASYS...
  • Page 100 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 10: PID Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: PUMP or HVAC function given (refer to group 23) 1: AI1 Given 2: AI2 Given 3: Reserved PID Target Value Source...
  • Page 101 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 10: PID Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 10-17 Start Frequency of PID Sleep 0.00~400.00 30.00 10-18 Delay Time of PID Sleep 0.0~255.5 10-19 Frequency of PID Waking up 0.00~400.00...
  • Page 102 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 10: PID Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 16: CMM 17: W 18: KW 19: m 20: °C 21: RPM 22: Bar 23: Pa Note4...
  • Page 103 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV End of Acceleration S-curve Time Setting at the 11-06 0.00~2.50 0.20 Start of Deceleration S-curve Time Setting at the 11-07 0.00~2.50...
  • Page 104 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Dead band Level of DC 11-35 0.0~99.0 10.0 Voltage Filter Frequency Gain of OV 0.050 11-36 0.000~1.000...
  • Page 105 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Operation Command is not Provided by Keypad. 1: Stop Key is Enabled when the Operation Command is not Provided by Keypad.
  • Page 106 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert *a: KVA means the default value of this parameter is changed based on the inverter rating. *b: Default value is 1 in V/F mode. Group 12: Monitoring Parameters Control Mode Code Parameter Name...
  • Page 107 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV LED display is shown as below no input correspondences to input and output Status display of digital input 12-05...
  • Page 108 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Display motor’s current rotation speed in VF/SLV mode Motor’s rotation speed = output power x(120/motor’s pole number) 12-22 Motor’s Rotation Speed In PG/SV mode, motor’s rotation...
  • Page 109 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Display the target value of the PID controller 12-38 PID Setting (100% corresponds to the maximum frequency set by 01-02 or 01-16) Display the feedback value of the...
  • Page 110 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Output Frequency of Previous Display output frequency of 12-55 Fault previous fault Output Current of Previous Display output current of previous 12-56...
  • Page 111 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 13-00 Inverter Rating Selection 00H~FFH 13-01 Software Version 0.00-9.99 0: Disable to Clear Cumulative Clear Cumulative Operation Operation Hours 13-02...
  • Page 112 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Note4 (220/380V, 50Hz) Fault History Clearance 0: Do not Clear Fault History 13-09 Function 1: Clear Fault History...
  • Page 113 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Message Message Previous Seventeen Fault Display Previous Seventeen Fault 13-37 Message Message Previous Eighteen Fault Display Previous Eighteen Fault...
  • Page 114 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 14: PLC Setting Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 14-00 T1 Set Value 1 0~9999 14-01 T1 Set Value 2（Mode 7） 0~9999 14-02 T2 Set Value 1 0~9999...
  • Page 115 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 14: PLC Setting Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 14-43 MD3 Set Value 2 0~65534 14-44 MD3 Set Value 3 0~65534 14-45 MD4 Set Value 1 0~65534...
  • Page 116 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 15: PLC Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 15-00 T1 Current Value 1 0~9999 15-01 T1 Current Value 2 (Mode 7) 0~9999 15-02 T2 Current Value 1 0~9999...
  • Page 117 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 5~79 When using LCD to operate, the 16-00 Main Screen Monitoring monitored item displays in the first line.
  • Page 118 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 8: /s 9: /m 10: /h 11: °F 12: inW 13: HP 14: m/s 15: MPM 16: CMM...
  • Page 119 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 16-14 P1 Start Time 00:00 ~ 23:59 08:00 16-15 P1 Stop Time 00:00 ~ 23:59 18:00 16-16 P1 Start Date...
  • Page 120 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 27:Off+P1+P2+P4 28:Off+P3+P4 29:Off+P1+P3+P4 30:Off+P2+P3+P4 31:Off+P1+P2+P3+P4 0: Off 1: By Timer 1 2: By Timer 2 16-36 Selection of RTC Speed 3: By Timer 3...
  • Page 121 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 17: IM Motor Automatic Tuning Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Rotational Auto-tuning 1: Static Auto-tuning 2: Stator Resistance Measurement 3: Reserved Mode Selection of Automatic VF:2...
  • Page 122 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 18: Slip Compensation Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Slip Compensation Gain at Low 18-00 0.00~2.50 0.00 Speed Slip Compensation Gain at High 18-01 -1.00~1.00 Speed...
  • Page 123 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 20 Speed Control Parameters* Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 20-00 ASR Gain 1 0.00~250.00 3.00 SLV: 0.500 20-01 ASR Integral Time 1 0.001~10.000 PMSLV :0.08,...
  • Page 124 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 21 Torque Control Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 21-00 Reserved 21-04 21-05 Positive Torque Limit 0~160 21-06 Negative Torque Limit 0~160 Forward Regenerative Torque 21-07...
  • Page 125 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 22: PM Motor Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0. No Error 1~4: Reserved 5: Circuit tuning time out. 6: Reserved 7: Other motor tuning errors Fault History of SLV PM Motor 8: Reserved...
  • Page 126 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 23-07 Integral Time (I) 0.0~100.0 23-08 Differential Time (D) 0.00~10.00 0.00 Tolerance Range of Constant...
  • Page 127 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Multiple Pumps in Parallel 1: Pressure Setting and Run/Stop 2: Pressure Setting 3: Run/Stop 23-32...
  • Page 128 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Maximum Flow Stop Time of 23-50 0.0 ~ 255.0 Feedback Minimum Flow Value of 23-51...
  • Page 129 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 24 Pump Control Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Function of 1 to 8 Pump Card is Disabled 1: Fixed Modes of Inverter Pump: First on and Last off;...
  • Page 130 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 24 Pump Control Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0xxxb: Relay 8 Disable 1xxxb: Relay 8 Enable Duration of Upper Limit 24-03 1.0 ~ 600.0 300.0 Sec...
  • Page 131 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 4.3 Description of Parameters Group 00: Basic Parameters 00- 00 Control Mode Selection 【0】: V/F 【1】: Reserved 【2】: SLV Range 【3】: Reserved 【4】: Reserved 【5】: PMSLV The inverter offers the following control modes: 00-00=0: V/F Mode Select the required V/F curve (01-00) based on your motor and application.
  • Page 132 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 00-02=0: Keypad Control Use the keypad to start and stop the inverter and set direction with the forward / reverse key. Refer to section 4-1 for details on the keypad. 00-02=1: External Terminal Control External terminals are used to start and stop the inverter and select motor direction.
  • Page 133 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert ■ 3-wire operation For 3-wire operation set any of parameters 03-02 to 03-05 (terminal S3 ~ S6) to 26 to enable 3-wire operation in combination with S1 and S2 terminals set to operation command and stop command. Parameter 13-08 for 3-wire program initialization, multi-function input terminal S1 is set to run operation, S2 for stop operation and S5 for forward/reverse command.
  • Page 134 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert ■ 2-wire self holding (latching) operation Set one of parameters, 03-00 to 03-05 (terminal S1 ~ S6), to 53 in order to enable 2-wire self holding operation. After this mode is enabled, set terminal S1 (03-00=0) to forward and S2 (03-01=1) to reverse run command. Forward Run Command (On: Run Forward) Momentary switches...
  • Page 135 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 00- 04 Language Selection (for LCD only) 【0】: English 【1】: Simple Chinese Range 【2】: Traditional Chinese 【3】: Turkish It is only for LCD keypad to select. This parameter is not allowed to be modified when 13-08 (restore factory setting) is active but it is still initialized in inverter software V1.3).
  • Page 136 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Use analog reference from analog input AI1 or AI2 to set the frequency reference (as shown in Figure 4.3.4). Refer to parameter 04-00 to select the signal type. Dipswitch SW2 Remark Voltage...
  • Page 137 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 00- 07 Main and Alternative Frequency Command Modes 【0】: Main reference frequency Range 【1】: Main frequency + alternative frequency When set to 0 the reference frequency is set by the main reference frequency selection of parameter 00-05. When set to 1 the reference frequency is sum of the main reference frequency (00-05) and alternative frequency (00-06).
  • Page 138 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Note: Refer to descriptions of parameters 10-17~10-20 for details when inverter gets to sleep. 00-12 Upper Limit Frequency 【0.1~109.0】% Range Set the maximum frequency reference as a percentage of the maximum output frequency. Maximum output frequency depends on motor selection.
  • Page 139 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Range 【0.1~6000.0】 Sec 00-21 Acceleration Time 3 【0.1~6000.0】 Sec Range 00-22 Deceleration Time 3 Range 【0.1~6000.0】 Sec 00-23 Acceleration Time 4 Range 【0.1~6000.0】 Sec 00-24 Deceleration Time 4 Range 【0.1~6000.0】...
  • Page 140 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert T d e c 2 R a te T a c c 2 O u tp u t R a te F r e q u e n c y T d e c 1 R a te T a c c 1...
  • Page 141 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Jog acceleration time (00-19) is the time required to accelerate from 0 to 100% of maximum output frequency. Jog deceleration time (00-20) is the time required to decelerate from 100 to 0% of maximum output frequency. Motor 1: Maximum frequency is set by parameter 01-02 and Motor 2 Maximum frequency is set by parameter 01-16.
  • Page 142 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Note: Selection applies to analog input AI1 and AI2. Note: AI2 will be useful for analog input frequency command when 04-05=0. ( % ) ( % ) 100% -10V Analog input Analog input...
  • Page 143 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert (1) Water supply pump Parameter Name Value 00-00 Control mode selection 0 : V/F 00-14 Acceleration Time 1 2.0 sec 00-15 Deceleration Time 1 15.0 sec 11-00 Direction lock selection 1 : Forward direction only 01-00 V/F curve selection...
  • Page 144 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert (4) HVAC Parameter Name Value 00-00 Control mode selection 0 : V/F 11-00 Direction lock selection 1 : Forward direction only 11-01 Carrier frequency 8.0kHz Momentary power loss/ fault restart 07-00 1 : Enable selection...
  • Page 145 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 00- 33 Modified Parameters 【0】: Disable Range 【1】: Enable Note: only for LCD. This parameter automatically lists all the adjusted parameters. When the default value is adjusted and 00-33=1, it will list all the parameters different from default values in the advanced modes and these parameters can be edited directly.
  • Page 146 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  User Parameter Setting (00-41 ~ 00-56) (only for LCD ) 00- 41 User Parameter 0 Function Setting 00- 42 User Parameter 1 Function Setting 00- 43 User Parameter 2 Function Setting 00- 44 User Parameter 3 Function Setting 00- 45...
  • Page 147 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Example 1: Set 03-00 (Multi-function terminal Function Setting-S1) to user parameter 0 (00-41) Steps LCD Display Descriptions Group 00 Basic Func. 01 V/F Pattern Select the start parameter group (00) in the advanced modes. 02 Motor Parameter PARA Press (READ/ ENTER) key and ▲...
  • Page 148 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Example 2: After one or more parameters in 00-41 ~ 00-56 are set, user parameters settings are as follows. Step LCD Display Descriptions Group 13 Driver Status Select the start parameter group (03) in the advanced modes. 14 PLC Setting 15 PLC Monitor PARA...
  • Page 149 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert PARA Press (READ/ ENTER) key and ▲ (Up) / ▼ (Down) key to select -41. S1 Function Sel user parameter 0 (00-41) display. Edit Press (READ/ ENTER) key to enter the screen of data setting/ 00-41 read.
  • Page 150 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert User Parameter Run Mode Structures Define Parameter Group 0~24 as user parameters except parameter 00-00 and 00-41~00-56. [ Main Screen ] [ Main Menu] [ Subdirectroy] [ READ/ ENTER ] READ ENTER PARA...
  • Page 151 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 01-V/F Control Parameters 01- 00 V/F Curve Selection Range 【0~FF】 ＊When restore factory setting (13-08), this parameter will not be changed. The V/F curve selection is enabled for V/F mode. Make sure to set the inverter input voltage parameter 01-14. There are three ways to set V/F curve: (1) 01-00 = 0 to E: choose any of the 15 predefined curves (0 to E).
  • Page 152 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Table 4.3.2 1 - 30HP V/F curve selection Type Specification 01-00 V/F curve Type Specification 01-00 ( V ) ( V ) 2 0 0 2 0 0 Starting Torque ( 9 )
  • Page 153 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Table 4.3.3 40HP and above V/F curve selection Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve ( V ) Starting ( V ) 2 0 0 2 0 0 Torque ( 9 )
  • Page 154 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Maximum Output Frequency 01- 02 Range 【4.8~400.0】Hz Maximum Output Voltage 01- 03 200V:【0.1~255.0】V Range 400V:【0.2~510.0】V Middle output frequency 2 01- 04 Range 【0.0~400.0】Hz Middle Output Voltage 2 01- 05 200V:【0.0~255.0】V Range 400V:【0.0~510.0】V...
  • Page 155 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Output Voltage ( V) - 03 ) Vmax - 13) Vbase - 05 ) Vmid - 07) Vmid - 09) Vmin Output Frequency Fmin Fmid Fmid Fbase Fmax ( Hz) ( 01- 08) ( 01- 06)
  • Page 156 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 01-10 Torque Compensation Gain 【0.0~2.0】 Range In V/F mode the inverter automatically adjusts the output voltage to adjust the output torque during start or during load changes based on the calculated loss of motor voltage. The rate of adjustment can be changed with the torque compensation gain parameter.
  • Page 157 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 01-14 Input Voltage Setting 200V:【155.0~255.0】V Range 400V:【310.0~510.0】V The minimum input voltage of inverter is 0.1V. Set the inverter input voltage (E.g. 200V / 208V / 230V / 240V or 380V / 415V / 440V / 460V / 480V). This parameter is used as a reference for predefined V/F curve calculation (01-00 = 0 to E), over-voltage protection level, stall prevention, etc…...
  • Page 158 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 02-IM Motor Parameter 02- 00 No-load Current Range 【0.01~600.00】A 02- 01 Rated Current V/F mode is 10%~200% of inverter’s rated current. SLV mode is 25%~200% of inverter’s Range rated current.
  • Page 159 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Set the number of motor pole according to the motor nameplate. (2) Motor rated power (02-05) Set the motor power according to the motor nameplate. (3) Motor rated current (02-01) Set the motor rated current according to the motor nameplate.
  • Page 160 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Note: In V/F mode motor core loss (02-13) is used to for torque compensation. (11) Motor line to line resistance (02-15) (12) Motor no-load current (02-00). Value is calculated based on the motor rated frequency (17-05) and motor rated current (17-03). In V / F control mode, the output current is greater than the no-load current with slip compensation is enabled.
  • Page 161 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 03- External Digital Input and Output Parameters Multi-function terminal function setting – S1 03- 00 Multi-function terminal function setting – S2 03- 01 Multi-function terminal function setting – S3 03- 02 Multi-function terminal function setting –...
  • Page 162 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 【49】: Parameters Writing Allowable 【50】: Unattended Start Protection (USP) 【51】~【52】: Reserved 【53】: 2-Wire Self Holding Mode (Stop Command) 【54】: Switch PID1 and PID2 【55】: RTC Time Enable 【56】: RTC Offset Enable 【57】: Forcing Frequency Run 【58】: Run Permissive Function 【63】: Switch to Tolerance Range of Constant Pressure 2...
  • Page 163 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Table 4.3.4 Multi-function digital input setting (03-00 ~ 03-05) (“O”: Enable, “X”: Disable) Function Control mode Value Description Name LCD Display V/F SLV 2-wire type 2-Wire 2- wire (ON : Forward operation (Forward command).
  • Page 164 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Function Control mode Value Description Name LCD Display V/F SLV Reserved Reserved Reserved Speed Search 1(from the Speed Search ON: Search the speed from the maximum maximum output frequency frequency) ON: Manual energy saving control is Manual Energy...
  • Page 165 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Function Control mode Value Description Name LCD Display V/F SLV ON: Inverter runs in the max. frequency of motor 1 (parameter 01-02). Fire Mode (Forced Fire Mode Note: If fault message of OC, SC, CUV, to Run Mode) FUL, STO occur, function of fire mode will stop.
  • Page 166 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Table 4.3.5 Multi-speed operation selection Multi-function digital input (S1 ~ S6) Multi-speed Multi-speed Multi-speed Multi-speed Speed Frequency selection frequency frequency frequency frequency frequency reference Frequency command 0 ( 05-01) or main speed frequency (04-05=0) Auxiliary speed frequency or (04-05≠0) Frequency command 1...
  • Page 167 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Frequency Reference (05-08) (05-07) (05-06) aux. speed (05-05) master speed (05-04) (05-03) (05-02) (05-01) (00-18) speed speed speed speed speed speed speed speed speed Termina Forward RUN (S1) Multi - step (S5) speed Ref 1...
  • Page 168 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Note: In this mode the output frequency can be adjusted using the keypad (refer to parameter 11-56) or external multi-function digital input (terminal S1to S6). UP/DOWN control requires two digital input terminals one for UP and the other for DOWN command. Set 00-02=1 (external terminals) &...
  • Page 169 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert When using the UP / Down command, the output frequency is limited to the upper limit of frequency reference (00-12) and the lower limit of frequency reference (00-13). The UP / DOWN command uses acceleration 1 or 2 / deceleration time 1 or 2 for normal operation Tacc1 / Tdec1 (00-14, 00-15) or Tacc2 / Tdec 2 (00-16, 00-17).
  • Page 170 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert *1. When 11-58 = 1, and acceleration / deceleration inhibit command is activated, the frequency reference is stored even when powering down the inverter. When a run command is given (e.g. run forward) and the acceleration / deceleration inhibit command is active, the inverter will accelerate to the previously stored frequency reference.
  • Page 171 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03-0X =16: PID control disable. Note: The frequency will depend on parameter 00-05 (reference frequency) to determine the source of frequency input. Refer to the descriptions of parameter 00-05 and 00-06 for details. 03-0X =17: Fault reset The output becomes active when the inverter trips on a fault.
  • Page 172 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Note: To switch between local and remote the inverter has to be stopped. Input Mode Frequency Reference / Run/Stop Command Source - Frequency reference and Run-Stop from keypad. - LEDs SEQ and REF are off.
  • Page 173 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 2. 00-02=1 (use control terminal S1 or S2 for operation command) 3. Set one of the digital input terminals (03-02 to 03-05) to 28 (Operation selection of remote mode) 03-0X =24: PLC Input It is required to match Drive Link program.
  • Page 174 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03-0X =36: PID Soft start disable Refer to the "PID Control" function of PID function parameter group 10. 03-0X =47: Fire mode (Forced to operation mode) When input is active disables all inverter warning and hardware (exclusive of SC) protections. This function is commonly used in commercial applications where the inverter controls an exhaust fan and needs run to destruction in case of a fire.
  • Page 175 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03-0X =49: Parameters write-in allowed When input is active allows parameter to be changed. Note: When none of the digital input terminals are set to function 49, parameter write-in protection is controlled by parameter 13-06.
  • Page 176 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert This function is applied to inverter output being controlled by external pressure sensor (eg. differential pressure switch) when pressure sensor disconnects. 03-0X =58: Run Permissive Function When active the inverter will stop based on the setting of parameter 08-30. 03-0X =63: Switch to Tolerance Range of Constant Pressure 2 When PUMP mode is active (23-00=1), the constant pressure bandwidth (23-09) will be used for waking up the inverter.
  • Page 177 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Parameter 03-09 and 03-10 selects the digital input type between a normally open and a normally closed switch/contact. Each bit of 03-09/03-10 presents an input： 03-09= 0 0：normally open switch s4 s3 s2 s1 1：normally closed switch 03-10= x...
  • Page 178 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 【43】: Over-Low Pressure 【44】: Loss of Pressure Detection 【45】: PID Sleep 【46】: Over-High Flow 【47】: Over-Low Flow 【48】: Shortage of Low Suction 【49】: Communication Error 【50】: Frequency Detection 3 (≧ 03-44+03-45) 【51】: Frequency Detection 4 (＜...
  • Page 179 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Function Control Mode Value Description Name LCD Display V/F SLV Current Agree Current Agree ON: Output current > 03-15 Mechanical Brake ON: Mechanical brake release frequency Brake Control Release OFF: Mechanical brake operation frequency (03-17~03-18)
  • Page 180 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Function Control Mode Value Description Name LCD Display V/F SLV Over-Low Low PSI ON: Low PSI Warning/Fault Pressure Loss of Pressure Fb PSI ON: Fb PSI Fault Detection PID Sleep PID Sleep ON: During PID Sleep...
  • Page 181 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Output is active when the output frequency rises above the frequency detection level (03-13) + frequency detection width (o3-14) and deactivates when the output frequency falls below frequency detection level (o3-13). 03-1X=5: Frequency detected 2 Output is active when the output frequency is below the frequency detection level (03-13) + frequency detection width (03-14) and turns off when the output frequency falls below frequency detection level.
  • Page 182 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03-1X=20: Zero-speed Output is active during zero-speed Active Output frequency >=minimum output frequency (01-08, Fmin) Output frequency is <=the minimum output frequency Output Frequency 01-08(Fmin) Zero Speed Figure 4.3.23 Zero-speed operation 03-1X=21: Inverter Ready Output is active when no faults are active and the inverter is ready for operation.
  • Page 183 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03-1X=24: Source of frequency command Output is active in local frequency command. Remote mode: 00-05 = 1 or 2, or any one of the multi-function digital input terminals (S1 to S6) set to function 5 (LOCAL / REMOTE control) is OFF.
  • Page 184 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03-1X=47: Over-Low Flow Refer to the setting of parameters 23-51~23-53 for the warning / fault. 03-1X=48: Shortage of Low Suction Refer to the setting of parameters 23-54~23-58 for the warning / fault. 03-1X=49: RS-485 communication error When RS-485 communication error, the output terminal is closed, please refer to the description of 09-06~09-07.
  • Page 185 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Table 4.3.7 Frequency Detection Operation Function Detection operation of frequency confirmation Description Freq Output Reference Frequenc 03-14 Output is active when the output  frequency falls within the frequency time reference minus the frequency Frequency...
  • Page 186 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Function Detection operation of frequency confirmation Description Output frequency detection 3 signal  Output 03-45 is ON in acceleration when the Frequenc output frequency rises above the 03-44 03-44 frequency detection level 2 (03-44) + time...
  • Page 187 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03-15 Current Agree Level 【0.1~999.9】 A Range 03-16 Delay Time of Current Agree Detection Range 【0.1~10.0】 Sec *1: It is new added in inverter software V1.4.  03-11=13: Relay is active when output current is larger than that in 03-15. ...
  • Page 188 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Timing Diagram: 100% I Load Current 03-48 Operation Command 03-49 The continuous time set by parameter 03-49 is not 03-11 Constant reached, the relay is Relay 100msec disabled. 03-17 Setting of Mechanical Brake Release Level Range...
  • Page 189 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert When 03-17≥03-18, timing diagram is as follows: 03-17 03-18 STOP Operation 03-11=14 03- 19 Relay (R1A-R3C) Type 【xxx0b】：R1A normally open 【xxx1b】：R1A normally close 【xx0xb】：R2A normally open 【xx1xb】：R2A normally close Range 【x0xxb】：R3A normally open 【x1xxb】：R3A normally close...
  • Page 190 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03- 30 Pulse Input Selection 【0】：Common Pulse Input Range 【1】：PWM (Pulse Width Modulation) *1: It is new added in inverter software V1.4. There are two modes in pulse input selection: 03-30=0: Common Pulse Input Pulse Input (PI) = the selected frequency divided by pulse input scaling (set by 03-31), corresponding to the maximum output frequency of motor 1 (01-02).
  • Page 191 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03-31 Pulse Input Scaling Range 【50~32000】Hz Pulse input scaling, 100% = Maximum pulse frequency. 03- 32 Pulse Input Gain Range 【0.0~1000.0】% Target value (03-03) in % = Pulse input frequency scaled to 100% based on maximum pulse frequency (03-31) times the gain (03-32) + bias (03-33).
  • Page 192 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03- 37 Timer ON Delay (DI/DO) 【0.0~6000.0】Sec Range 03-38 Timer OFF Delay (DI/DO) Range 【0.0~6000.0】Sec Enable the timer function be setting one of multi-function input parameters 03-00~03-05 (S1 to S6) to 35 (timer function input) and one of multi-function output parameters 03-11, 03-12, 03-39 (R1A-R1C to R3A- R3C) to 27 (timer function output).
  • Page 193 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Upper limit of frequency Real Output reference Frequency △Hz Lower limit of frequency reference Terminal S1 Terminal S2 Mode3: When 03-40 is not set to 0Hz and terminal conduction time is larger than 2 sec, frequency variation depends on acceleration/ deceleration.
  • Page 194 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 03- 41 Torque Detection Level 【0~150】% Range 03-42 Delay Time of Braking Action Range 【0.00~65.00】Sec *1: It is new added in inverter software V1.4. Function of Brake Release: It requires function of frequency agree to use, shown as the following figure.
  • Page 195 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 04 External Analog Input and Output Parameters 04- 00 AI Input Signal Type 【0】: AI2 0~10V/0~20mA Range 【1】: AI2 4~20mA/ 2~10V 04- 01 AI1 Signal Scanning and Filtering Time 【0.00~2.00】Sec Range 04- 02...
  • Page 196 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Related Parameters 0 - 10V AI 1 04-02 (Gain) 04-03 (Bias) 0 - 10V AI 2 04-00 (Level Selection) 4 - 20mA 04-05 (Function Selection) 04-07 (Gain) 04-08 (Bias) Figure 4.3.25 Analog inputs and related parameters Gain setting: Sets the level in % that corresponds to a 10V or 20mA signal at the analog input.
  • Page 197 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Unfiltered signal Filtered signal Filter time constant (04-01) Figure 4.3.27 Filter time constant (4) AI2 function setting (04-05) AI2 is multi-function analog input terminal function selection. Refer to Table 4.3.8 for function overview Table 4.3.8 Multi-function analog input list (04-05 setting) Function Control mode...
  • Page 198 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Function Control mode Value Description V/F SLV PM Name LCD Display Added to AI1. Added to AI1 Add to AI1 100% = maximum output frequency 100% = Motor’s rated torque Positive Torque Limit Positive Tq Limit Negative Tq Limit 100% = Motor’s rated torque...
  • Page 199 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Frequency Reference 04 - 02 = 100% 100% 04 - 02 × FGAIN = 50% Terminal AI1 input voltage Figure 4.3.29 Frequency reference gain adjustment (example) 04-05=2: Frequency Reference bias (FBIAS) Multi-function analog input terminal AI2 can be used to adjust the frequency reference bias of AI1.
  • Page 200 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 04-05=3: Output Voltage Bias (VBIAS) Multi-function analog input AI2 can be used to adjust the output voltage. The total output voltage of inverter is the sum of output voltage based on the selected V/F curve (01-00=F) and VBIAS. The maximum output voltage will be limited by 01-03, Vmax = 100% VBIAS 100%...
  • Page 201 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 04-05=5: DC braking current Multi-function analog input AI2 can be used to adjust the DC Injection braking current. DC braking current parameter 07-07 setting should be set to 0% to use this function. The inverter rated current = 100% Note: When using the permanent magnet (PM) motor, there will be no options of setting 5.
  • Page 202 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Stall Prevention Level 200% Terminal AI2 analog input 1.5V -10V (6.4mA) (4mA) (20mA) Figure 4.3.36 Stall prevention level adjustment during operation 04-05=8: Frequency lower limit Multi-function analog input AI2 can be used to adjust the lower limit of frequency reference. Maximum output frequency (Fmax, 01-02) = 100%.
  • Page 203 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 04-05=10: Added to AI1 Multi-function analog input AI2 can be used as a bias level for analog input AI1. Frequency Reference Bias 100% -10V Terminal AI2 analog input (4mA) (20mA) 100%...
  • Page 204 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 04-11 AO1 Function Setting 【0】: Output Frequency 【1】: Frequency Command 【2】: Output Voltage 【3】: DC Voltage 【4】: Output Current 【5】: Output Power 【6】: Motor Speed 【7】: Output Power Factor 【8】: AI1 Input 【9】: AI2 Input 【10】: Torque Command...
  • Page 205 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Related Parameters 04-11 (Function Selection) 04-12 (Gain) 04-13 (Bias) 04-16 (Function Selection) 04-17 (Gain) 04-18 (Bias) Figure 4.3.40 Analog outputs and related parameters Analog output AO1 and AO2 adjustment (04-12, 04-13 and 04-17, 04-18) Signal: Use parameter 04-11 to select the analog output signal for AO1 and parameter 04-16 to select the analog output signal for AO2.
  • Page 206 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Table 4.3.9 Selection of analog output terminals function (04-11 and 04-16) Control Mode 04-11, 04-16 Function Monitoring Parameters Parameter setting (Keypad display) Group 12 Output Freq 12-17 Freq Ref 12-16 Output Voltage 12-19...
  • Page 207 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 05 Multi-Speed Parameters 05- 00 Acceleration and Deceleration Selection of Multi-Speed 【0】：Acceleration and deceleration time are set by 00-14 ~ 00-24 Range 【1】：Acceleration and Deceleration Time are set by 05-17 ~ 05-48 05-00=0: Standard Acceleration and deceleration times parameters 00-14 ~ 00-17 / 00-21 ~ 00-24 are used for multi-speed 0 ~ 15.
  • Page 208 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert *Speed 1 is required to confirm if AI2 function setting (04-05) is set to 0 (Auxiliary frequency). If 04-05=0, it will make the frequency of speed 1 set to AI2 auxiliary frequency and the value is determined by AI2. If function of speed 1 is generally used, set AI2 to other functions except 0 (the recommended value: set 10 ADD to AI1.) Acceleration / Deceleration Calculation Mode 1: If the run command is cycled on and off, acceleration and deceleration time (a ~ f) is calculated based on the...
  • Page 209 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Acceleration / Deceleration Calculation Mode 2: If the run command remains active, acceleration and deceleration time (a ~ f) is calculated based on the active speed command as follows: 05-03 05-02 05-04...
  • Page 210 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 05-04 Frequency Setting of Speed- Stage 3* Range 【0.0~400.00】 Hz 05-05 Frequency Setting of Speed- Stage 4* Range 【0.0~400.00】 Hz 05-06 Frequency Setting of Speed- Stage 5* Range 【0.0~400.00】...
  • Page 211 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 05-17 Acceleration time setting for multi speed 0 【0.1~6000.0】 Sec Range 05-18 Deceleration time setting for multi speed 0 【0.1~6000.0】 Sec Range 05-19 Acceleration time setting for multi speed 1 【0.1~6000.0】...
  • Page 212 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 05-33 Acceleration time setting for multi speed 8 【0.1~6000.0】 Sec Range 05-34 Deceleration time setting for multi speed 8 【0.1~6000.0】 Sec Range 05-35 Acceleration time setting for multi speed 9 【0.1~6000.0】...
  • Page 213 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 06 Automatic Program Operation Parameters 06- 00 Automatic Operation Mode Selection 【0】: Disable 【1, 4】: Execute a single cycle operation. Restart speed is based on the previous stopped speed. 【2, 5】: Execute continuous cycle operation.
  • Page 214 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Automatic operation time settings 06-16 Time Setting of Operation -Stage 0 06-17 Time Setting of Operation -Stage 1 06-18 Time Setting of Operation -Stage 2 06-19 Time Setting of Operation -Stage 3 06-20 Time Setting of Operation -Stage 4 06-21...
  • Page 215 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Parameter Settings: 06-00 = 1 (Single cycle operation) 06-32~06-34 = 1 (Forward for operation stage 0 - 2) 06-47 = 2 (Reversal for operation stage 15) 06-35~06-46 = 0 (Stop for operation frequency stage 3 - 14) 05-01 = 15 Hz (Operation frequency stage 0: 15 Hz) 06-01...
  • Page 216 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Freq. 06-02 06-02 50 Hz 06-01 06-01 30 Hz 05-01 05-01 15 Hz 06-03 06-03 20 Hz 06-19 06-16 06-17 06-18 06-16 06-19 06-17 06-18 Figure 4.3.43 Periodic automatic operation Example 3: Automatic operation mode –...
  • Page 217 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 06-00 1 to 3 06-00 4 to 6 Operation Operation STOP STOP Command Command Continue with Start new cycle incompleted step cycle Output Output Frequency Frequency Notes: - Acceleration/ deceleration time is set with parameters 00-14 and 00-15 in automatic operation mode. - Automatic operation mode is disabled when parameter 06-16 ~ 06-31 are set to 0.
  • Page 218 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 07: Start /Stop Parameters 07- 00 Momentary Power Loss/Fault Restart Selection 【0】：Disable Range 【1】：Enable 07-00=0: Inverter trips on “UV” fault if power is lost for more than 8ms. 07-00=1: Inverter restarts after power to the inverter is restored.
  • Page 219 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Automatic restart operation: Inverter trips and inverter output is turned off, keypad shows the active fault. Next inverter waits for the minimum baseblock time parameter 07-18 to expire before accepting an automatic restart command. After the minimum baseblock time (07-18) and speed search delay time have expired, the active fault is reset and a speed search operation is performed.
  • Page 220 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Note: If this mode is required for the application all safety measures must be taken to ensure safe operation, including adding and posting warning labels. Warning - Excessively use of the automatic restart function will damage the inverter. 07- 04 Automatic start at power up 【0】: Automatic start at power up when external run command is enabled...
  • Page 221 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Output frequency 07-06 or 01-08 injection injection Note： braking braking 07-06 is braking start frequency 01-08 is minimum frequency time 07 - 16 07 - 08 Figure 4.3.47a VF and SLV DC injection braking Note: When 07-06 <...
  • Page 222 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 07- 07 DC Injection Braking Current 【0~100】% Range DC Injection braking current as percentage of the inverter rated current. Increasing this level will increase the amount of heat generated by the motor windings. Do not set this parameter higher than the level necessary to hold the motor shaft.
  • Page 223 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Output 07-16 Frequency The large of 01-08 or 07-06 01-08 07-06 (Fmin) Motor 07-08 Speed Braking time Command Figure 4.3.47c DC braking operation DC braking operation can be controlled via any one of the multi-function input terminals (03-00 to 05) function 33. Refer to Fig.
  • Page 224 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 07-09=0: Deceleration to stop When a stop command is issued, the motor will decelerate to the minimum output frequency (01-08) Fmin and then stop. Deceleration rate depends on the deceleration time (factory default: 00-15). When the output frequency reaches the DC braking stop frequency (07-06) or the minimum output frequency (01-08), DC injection braking is activated and the motor stops.
  • Page 225 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Run Command Stop Time Output Frequency Time Minimum baseblock time (07-18) Figure 4.3.49 Coast to stop 07-09=2: DC braking to stop When a stop command is issued, the inverter will turn off the output (Baseblock) and after the minimum Baseblock time (07-18) has expired activate DC braking (07-07).
  • Page 226 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert The total time of the timer is determined by the deceleration time (00-15, 17, 22 or 24) and the output frequency upon stop. Refer to Fig.4.3.51 Deceleration Stop Stop Time Time...
  • Page 227 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert The time for the flux to reach 100% is a function value of motor’s electrical time constant (See figure 4.3.52). Electrical time constant (quadratic by-pass circuit time constant) is suggested to set 2.00~4.00 Sec. 07-15: Pre-excitation initial level Use the pre-excitation initial level (07-15) to provide a higher excitation current during the pre-excitation time (07-14), which will increase the speed and stability for motors.
  • Page 228 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Momentary Momentary power loss power loss Minimum B.B. Minimum B.B. Time (07-18) Time (07-18) Inverter B.B. Inverter B.B. time time (a) Minimum baseblock time (07-18) greater (b) Minimum baseblock time (07-18) is than momentary power loss time shorter than momentary power loss time Figure 4.3.53 Minimum B.B time and momentary power loss time...
  • Page 229 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 07- 33 Start Frequency of Speed Search Selection 【0】: Maximum Output Frequency of Motor Range 【1】: Frequency Command Speed search function is used to find the speed of a coasting motor and continue operation from that point. The speed search function is active after a momentary power loss.
  • Page 230 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert - Excessive speed search current will cause inverter output to saturate. - It is recommended to use speed search in case of a momentary power loss. Increase the minimum base block time (07-18) in case of an over-current condition.
  • Page 231 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 07-27=0: Speed search start: Speed search is executed after a fault in SLV mode. 07-27=1: Normal start: Speed search is not enabled. Note: Set the parameter to 1 (normal start) after a fault has occurred and a mechanical brake is used to stop the motor.
  • Page 232 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert ■ Speed search based on current detection (a) Speed search at starting Run command Search command Speed search decel time (07-21) Output frequency V/f during speed search (07-18) Return to voltage at normal operation Voltage recovery time (07-23) Output voltage...
  • Page 233 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 07- 29 Run Command Available during DC Braking 【0】: Disable (Run command isn’t available until the DC braking is completely done) Range 【1】: Enable After DC braking action starts, if run command selection is set to 0, it will not run until DC braking action ends. If run command selection is set to 1, it is not required to wait for the ending of DC braking action.
  • Page 234 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 08 Protection Parameters 08- 00 Stall Prevention Function 【xxx0b】: Stall prevention is enabled in acceleration. 【xxx1b】: Stall prevention is disabled in acceleration. 【xx0xb】: Stall prevention is enabled in deceleration. 【xx1xb】: Stall prevention is disabled in deceleration.
  • Page 235 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Inverter Output 08-01 Current Output Frequency Stall prevention Figure 4.3.57 Stall prevention during acceleration If the motor is used in the constant power (CH) region, the stall prevention level (08-01) is automatically reduced to prevent the stall.
  • Page 236 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert set by 08-02, see Table 4.3.10. Table 4.3.10 Stall prevention level Inverter model 08-02 default value 200V class 385VDC 400V class 770VDC Note: When using external braking (braking resistor or braking module) disable stall prevention during deceleration (08-00 to xx1xb).
  • Page 237 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Load 08-03 (Hysteresis) Inverter Output Current Output (00-15) Frequency dec1 (00-17) dec2 08-22 (detection time) Figure 4.3.60 Stall prevention selection in operation 08- 05 Selection for Motor Overload Protection (OL1) 【xxx0b】：Motor Overload Protection is disabled.
  • Page 238 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert With cold start enabled (08-05 = xx0xb), motor overload protection activates in 5 and a half minutes when operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz. With hot start enabled (08-05 = xx1xb), motor overload protection activates in 3 and a half minutes when operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz.
  • Page 239 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 08-07=2: Low Speed Low Speed (1.5 Hz) (1.5 Hz) Hot Start Cold Start Motor Load Current Motor Load Current (%) (02-01 = 100%) 100% 150% 200% 100% 150% 200% (02-01 = 100%) ...
  • Page 240 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Figure 4.3.62 Motor overload rating at different output frequencies 08- 06 Start-up mode of overload protection operation (OL1) 【0】：Stop Output after Overload Protection Range 【1】：Continuous Operation after Overload Protection. 08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will flash on the keypad.
  • Page 241 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 08- 10 Selection of Output Phase Loss Protection 【0】：Disable Range 【1】：Enable 08-10=0: Output phase loss detection is disabled. 08-10=1: Output phase loss detection is enabled. Keypad shows "OPL Output Phase Loss" (OPL), when an output phase loss is detected and the inverter output is turned off and the fault contact is activated.
  • Page 242 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Over-torque detection Parameter 08-13 selects over-torque detection function. An over-torque condition is detected when the output current / torque rises above the level set in parameter 08-15 (Over-torque detection level) for the time specified in parameter 08-06 (Over-torque detection time).
  • Page 243 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 08-18=2: When a low-torque condition is detected the inverter displays and low-torque detection fault and the motor coasts to a stop. Inverter output current ( or motor output torque ) 10% hystersis width DetectIon Level (08-19)
  • Page 244 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert When multi-function digital input terminal is set to 25 (the external fault) and this terminal signal is triggered off, parameter 08-24 (Operation Selection of External Fault) can be selected to stop it. The selection of stop modes is the same as 07-09.
  • Page 245 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 08- 36 Time Coefficient of PTC Input Filter 【0.00 ~ 5.00】 Range 08- 39 Delay Time of Motor Overheat Protection 【1 ~ 300】Sec Range 08 - 42 PTC Trip Level 【0.1~10】V Range 08 - 43...
  • Page 246 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Refer to Fig. 4.3.66 shows PTC connection and PTC Characteristics. Resistance Class F Class H (ohms) 150°C 180°C 1330 ＋10V Thermistor Internal Wiring Temperature Tr - 5 Tr + 5 Tr：Temperature threshold value (b) PTC Thermistor...
  • Page 247 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 09: Communication Parameters 09- 00 INV Communication Station Address 【1~31】 Range 09- 01 Communication Mode Selection 【0】: MODBUS 【1】: BacNET 【2】: MetaSys Range 【3】: PUMP in Parallel Connection 【4】: PROFIBUS 09- 02 Baud Rate Setting (bps)
  • Page 248 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Modbus communication can perform the following operations, independent of the frequency command selection (00-05) setting and operation command selection (00-02) setting:  Monitor inverter signals  Read and write parameters. ...
  • Page 249 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 09-04: Parity selection = 0: No parity. = 1: even parity. = 2: odd parity. 09-05: Communications Data Bits Selection = 0: 8 bits data = 1: 7 bits data 09-06: RS-485 communication error detection time 09-07: Stop selection of RS-485 communication failure = 0: Deceleration to stop by deceleration time set by 00-15...
  • Page 250 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 10: PID Parameters 10- 00 PID Target Value Source Setting 【0】: Keypad (for PUMP or HVAC mode) 【1】: AI1 (Analog Input 1) 【2】: AI2 (Analog Input 2) 【3】: Reserved Range 【4】: 10-02 Parameter...
  • Page 251 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Note: Parameter 10-00 and 10-01 cannot be set to the same source. If both parameters are set to the same source the keypad will show a SE05 alarm. Note: When AI1 - AI2 is negative minus, PID feedback value with be 0.
  • Page 252 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 10- 04 Feedback Gain 【0.01~10.00】 Range 10- 05 Proportional Gain (P) 【0.00~10.00】 Range 10- 06 Integral Time (I) 【0.0~100.0】Sec Range 10- 07 Differential Time (D) 【0.00~10.00】Sec Range 10- 09 PID Bias 【-100~100】% Range...
  • Page 253 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Deviation PID Control I Control Control P Control Figure 4.3.68 PID Control PID Control Type The inverter offers two types of PID control: (a) PID control with differential feedback: (10-03 = x1xxb) Make sure to adjust the PID parameters without causing system instability.
  • Page 254 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert PID Setup Enable PID control by setting parameter 10-03, PID target value (10-00) and PID feedback value (10-01). 10-00: PID target (setpoint) value = 0: keypad given = 1: AI1 Analog Input (default) = 2: AI2 Analog Input = 3: Reserved = 4:10-02...
  • Page 255 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert PID Control Setting PID control block diagram. The following diagram shows the PID control block diagram. (Bias) PID=OFF 10-09 10-03=1xxxb +109% ±200% Limit 10-25=0 10-03=xx0xb (PID output gam) ×1 Frequency PID=0N...
  • Page 256 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert set by parameter 10-06. However slowing the system down too much may be unsatisfactory for the process. The end result is that these two parameters in conjunction with the acceleration time (01-14) and deceleration (01-15) times require to be adjusted to achieve optimum performance for a particular application.
  • Page 257 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Fine-tuning PID control parameters: Reduce overshoot Output Before In case overshoot occurs, reduce the derivative time After (D) and increase the integral time (I). Stabilize PID control Output After To quickly stabilize the PID control, reduce the Before...
  • Page 258 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert PID feedback loss detection 10-11=0: Disable 10-11=1: Warning A feedback loss condition is detected when the PID feedback value falls below the value set in parameter 10-12 (PID feedback loss detection level) for the time set in parameter 10-13 (PID feedback loss detection time). PID feedback loss warning message "Fb"...
  • Page 259 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert wake-up frequency (10-19) for the time specified in the PID wake-up delay time (10-20). Use parameter 10-29 to enable / disable PID sleep function. 10-29 =0: PID Sleep function is disabled. 10-29 =1: PID sleep operation is based on parameters of 10-17 and 10-18.
  • Page 260 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Output Frequency Frequency Reference (Fref) Wake- up Frequency Output Frequency (Fout) (10-19) Sleep Frequency (10-17) sleep delay time wake up delay time (10-18) (10-20) Figure 4.3.74: (c) Timing diagram of PID sleep compensation frequency/ wakeup 10-40: Selection of PID Sleep Compensation Frequency 10-40=0, refer to Figure 4.3.83(b) When the output frequency (Fout) falls below the PID sleep frequency (10-17) for the time specified in in the PID...
  • Page 261 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 10-22 Start Level of PID Enable 【0~400.00】 Range Parameter 10-22 is active when 23-00=1 (PUMP) and 10-03=xxx1b (PID enabled). When the output frequency ≧ 10-22, PID Group 1 is used to setup the PID to reduce the error between setpoint and feedback value, (P) Proportional Gain, (I) Integral Time, and (D) Differential Time are set with 10-05 / 10-06 and 10-07.
  • Page 262 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 10- 32 PID Switching Function 【0】: PID1 【1】: PID2 Range 【2】: Set by DI 【3】: Set by RTC 10-32=0: PID 1 function is enabled. PID target value (setpoint) is set by 10-02 and proportional gain, integral time and differential time are set by 10-05, 10-06 and 10-07.
  • Page 263 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Refer to the PID function for additional information on PID2. 10- 39 PID Output Frequency Setting during disconnection 【0~400】Hz Range * Frequency resolution is 0.1Hz when set to a value greater than 300 Hz. During a PID feedback loss condition (10-11=1) the inverter will run at a fixed output frequency set by parameter 10-39.
  • Page 264 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 11: Auxiliary Parameters 11- 00 Direction Lock Selection 【0】: Allow Forward and Reverse Rotation 【1】: Only Allow Forward Rotation Range 【2】: Only Allow Reverse Rotation If Direction Lock Selection parameter 11-01 is set to 1 or 2, the motor only operates in that specific direction. A run command for the opposite direction will run in the selected direction.
  • Page 265 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11- 02 Soft PWM Function Selection 【0】: Disable 【1】: Soft PWM 1 Range 【2】: Soft PWM 2 11-02=0: Soft PWM control disabled. 11-02=1: Soft PWM 1 control enabled. Software PWM control can improve noise produced by the motor, more comfortable for the human ear.
  • Page 266 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11- 04 S-curve Time Setting at the Start of Acceleration 11- 05 S-curve Time Setting at the End of Acceleration 11- 06 S-curve Time Setting at the Start of Deceleration 11- 07 S-curve Time Setting at the End of Deceleration 【0.00~2.50】Sec...
  • Page 267 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Output 11-08 Frequency 11-09 11-11 11-10 11-11 Frequency 11-11 Reference Figure 4.3.77 Jump frequency operation Jump frequency via Analog Input. Set parameter 04-05 (AI2 function selection) to 9 (frequency jump setting 4) for controlling the jump frequency via analog input AI2.
  • Page 268 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert When the output frequency rises above the value set in parameter 11-18 manual energy savings function is enabled. Setting parameter 11-18 manual energy savings frequency to 0.0 Hz disables the manual energy savings frequency activation function.
  • Page 269 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Enable Automatic Energy Savings Function To enable automatic energy saving function set 11-19 to 1. Adjust automatic energy savings filter time (11-20) Adjust energy savings parameters (11-21 to 11-22) In AES mode, the optimum voltage value is calculated based on the load power requirement.
  • Page 270 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11- 29 Auto De-rating Selection 【0】: Disable Range 【1】: Enable The automatic de-rating function automatically reduces the output frequency by 30% of the nominal motor speed when the inverter detects an overheat condition (heatsink). Automatic de-rating function depends on the automatic carrier frequency reduction selection (11-03).
  • Page 271 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Notes: - In V/F control mode if the speed and torque are constant, the variable carrier frequency mode (11-01=0) can be selected to reduce the carrier frequency based on output frequency. - If the carrier frequency proportional gain (11-32) >...
  • Page 272 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert FLYWHEEL Gear Brake motor Motor Inverter Motoring : f > f motor Overhauling : f < f motor Figure 4.3.80.a Stamping Operation Over-voltage prevention (OVP) function monitors the DC-bus voltage and adjusts the speed reference, acceleration and deceleration rate, to prevent the inverter from tripping on an overvoltage condition.
  • Page 273 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert - Adjust the DC voltage filtering increase rate parameter 11-33 (DC Voltage Filter Rise Amount). When the DC voltage exceeds 11-33 +11-35 (DC Voltage Filter Dead-band Level), the output of the filter will increase. - Adjust the DC voltage filtering decrease rate parameter 11-34 (DC Voltage Filter Fall Amount).
  • Page 274 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert changed when the OVP function is enabled: 07-09=1 (Stop mode: coast to stop) 00-14(Tacc1) = 5.0 Sec (the frequency reference acceleration rate when DC voltage is too high.) 00-22(Tdec3) = 20.0 Sec (low setting point of OVP deceleration rate).
  • Page 275 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Notes: 1. Frequency command (11-42) 100% corresponds to the maximum output frequency of motor 1 (01-02). 2. Reference loss detection can only be use when frequency reference is set via an analog signal (1: AI1; 7:AI2) see main frequency source (00-05).
  • Page 276 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Output Frequency 11-43 11-45 11-44 11-46 command Figure 4.3.82 Reserved function When the inverter is in stop mode, this function can also be used to prevent wind milling. In addition, it can be used for the purpose of braking using the motor to consume the braking energy resulting in a better controlled stop.
  • Page 277 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert DC Bus 10V for 200V series 20V for 400V series KEB Detection Level Re-acceleration Output Frequency operation Command Re-acceleration Command Figure 4.3.83 KEB operation 11- 51 Braking Selection of Zero Speed 【0】: Disable Range 【1】: Enable...
  • Page 278 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Run command Frequency Zero speed level Reference (THe larger of 01-08 or 07-06) DC Injection Braking ( 20% max. ) Figure 4.3.84 Zero-speed braking operation 11- 54 Initialization of Cumulative Energy 【0】: Do not Clear Cumulative Energy Range 【1】: Clear Cumulative Energy...
  • Page 279 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert This function is enabled only when one of multi-function digital input terminals (03-00 to 03-07) is set to 11 (ACC / DEC Inhibition command). 11-58= 0: When ACC / DEC inhibit command is enabled, the motor will stop accelerating or decelerating and the frequency at that moment will be used as frequency command.
  • Page 280 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11- 62 Prevention of Oscillation Selection 【0】: Mode 1 【1】: Mode 2 Range 【2】: Mode 3 11-62=0: Mode 1, lower response to prevent oscillation. 11-62=1: Mode 2, medium response to prevent oscillation. 11-62=2: Mode 3, fast response to preventing oscillation.
  • Page 281 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 12: Monitoring Parameters 12- 00 Display Screen Selection (LED) Highest bit => 0 0 0 0 0 <= lowest bit The value range of each bit is 0~7 from the highest bit to the lowest bit, 【0】: No display 【1】: Output Current Range...
  • Page 282 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 12- 05 Status Display of Digital Input Terminal (LED/LCD) Range Read-only Terminals S1-S6 are represented using two segments of each digit. Segment turns on when input is active. The bottom segments of each of the first three digits are used to represent the digital outputs (R1, R2, R3).
  • Page 283 Call +1(800)985-6929 to talk to an expert Group 13 Maintenance Function Group 13- 00 Inverter Rating Selection Range ---- Inverter model 13- 00 display Inverter model 13- 00 display F510-2001-XXX F510-4001-XXX F510-2002-XXX F510-4002-XXX F510-2003-XXX F510-4003-XXX F510-2005-XXX F510-4005-XXX F510-2008-XXX F510-4008-XXX F510-2010-XXX...
  • Page 284 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 13- 06 Parameters Locked 【0】: Parameters are read-only except 13-06 and main frequency 05 【1】: Only user parameter are enabled. Range 【2】: All parameters are writable. 13- 07 Parameter Password Function 【00000~65534】...
  • Page 285 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Unlocking the inverter with key code (password): READ/ ENTER DSP/ ▼ ▲ READ/ Unlock ENTER ▼ ▲ DSP/ READ/ ENTER Password Entered Successfull 13- 08 Restore Factory Setting 【0】: No Initialization 【1】: Reserved 【2】: 2 Wire Initialization (220/440V, 60Hz)
  • Page 286 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 13-08=2: 2-wire initialization (220V/440V) Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse operation / stop command. Refer to Fig.4.3.1. Inverter input voltage (01-14) is automatically set to 220V (200V class) or 440V (400V class). When 01-00 (V/F curve) set to F, Inverter maximum frequency (01-12) is automatically set to 60Hz.
  • Page 287 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse operation / stop command. Refer to Figure 4.3.1. The input voltage (01-14) will be set to 230V (200V class) or 460V (400V class) automatically and when 01-00 (V/F curve) is set to F, the maximum frequency of 01-12 will be set to 60Hz automatically.
  • Page 288 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Note: Restore factory setting (13-08) will not affect the setting of 01-00 (V/F curve). The following parameters are not affected parameter 13-08 Restore to Factory / Initialization Parameter Name 00-00 Control Mode Selection 00-04...
  • Page 289 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 14: PLC Setting Parameters 14-00 T1 Set Value 1 T1 Set Value 2（Mode 7） 14-01 14-02 T2 Set Value 1 T2 Set Value 2（Mode 7） 14-03 14-04 T3 Set Value 1 14-05 T3 Set Value 2（Mode 7）...
  • Page 290 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 14-36 MD1 Set Value 1 14-37 MD1 Set Value 2 14-38 MD1 Set Value 3 14-39 MD2 Set Value 1 14-40 MD2 Set Value 2 14-41 MD2 Set Value 3 14-42 MD3 Set Value 1 14-43...
  • Page 291 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 15: PLC Monitoring Parameters 15- 00 T1 Current Value 1 T1 Current Value 2（Mode 7） 15- 01 15- 02 T2 Current Value 1 T2 Current Value 2（Mode 7） 15- 03 15- 04 T3 Current Value 1...
  • Page 292 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 16: LCD Function Parameters 16- 00 Main Screen Monitoring Range 【5~79】 16- 01 Sub-Screen Monitoring 1 【5~79】 Range 16- 02 Sub-Screen Monitoring 2 【5~79】 Range At power-up the inverter shows two monitor section on the display, main monitor section and the sub-screen monitor section (smaller font).
  • Page 293 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 【19】: m 【20】: °C 【21】: RPM 【21】: RPM 【22】: Bar 【23】: Pa 【24】: KPa 16-03: Display unit of digital operator Set the units of the following items to be displayed, the frequency reference (05-01, 00-18, 06-01~06-15) and the monitoring frequency 12-16, 12-17 (Output frequency) 16-04: Display unit of engineering When 16-03 = 00040-39999, engineering units are enabled.
  • Page 294 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 16- 05 LCD Backlight Range 【0~7】 Adjust the screen contrast of the digital operator. If it is set to 0, the screen backlight is turned off. 16- 07 Copy Function Selection 【0】: Do not copy parameters 【1】: Read inverter parameters and save to the operator.
  • Page 295 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  READ：Copy inverter parameters to the keypad Steps LCD Display (English) Description Group 14 PLC Setting Select the copy function group (16) from the group menu. 15 PLC Monitor 16 LCD Keypad Func.
  • Page 296 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Steps LCD Display (English) Description Edit 16-07 Copy Sel Press the Read / Enter key to display the data setting / read screen Normal (LCD display is inversed). (0 –...
  • Page 297 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Steps LCD Display (English) Description -ADV- VERIFY “VERIFY COMPLETE” will be displayed on the keypad when writing COMPLETE was successful.  The error message of “VRYE Verify Error " may occur on the VERY keypad when writing parameters to the inverter is prohibited.
  • Page 298 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert The RTC function has the following features: Four independent start/stop times per day over a span of 4 weeks. RTC offset function (preset time) RTC can be enabled via a multi-function digital input RTC controlled constant speed for fixed time period RTC controlled multi-function digital output 16- 13...
  • Page 299 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 16- 36 Selection of RTC Speed 【0】: Off 【1】: By Timer 1 【2】: By Timer 2 Range 【3】: By Timer 3 【4】: By Timer 4 【5】: By Timer 1+2 16- 37 Selection of RTC Rotation Direction 【xxx0 B】: RTC Run1 Forward Rotation 【xxx1 B】: RTC Run1 Reverse Rotation...
  • Page 300 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Refer to the following Table 4.3.13 for the selection of timer operation cycles. Table 4.3.13 Available time period settings for timer function 16-32 Timer Function Display 16-35 Without the selection of timer None Time Period 1 Time Period 2...
  • Page 301 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Reference frequency = Frequency Setting of Speed-Stage 0 (05-01) 16-36=4: Timer 1 and 2 are enabled. Reference frequency is enabled by the simultaneous operation of timer 1 and 2. Notes: The inverter runs via the start of the specific timer without the influence of other timers.
  • Page 302 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Example: RTC timer using multiple parameters: Inverter running on Monday from 6:00 AM to 10:00 PM. Inverter running from Tuesday to Friday from 8:00 AM to 8:00 PM. Inverter running on Saturday from 8:00 AM to 6:00 PM.
  • Page 303 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  Initialize the RTC Timer in parameter group 16 Set the correct date and time in the parameters 16-11 and 16-12 and set parameter 16-13 to 1 (enable RTC timer function).
  • Page 304 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Multi-function digital input (G03- 00 to 03- 05 = 56) Offset Time Time gap (G16- 31) Figure 4.3.88 Operation of offset time For example: Inverter runs at the time period exclusive P1: When 16-36=1 (selection of RTC speed is set to timer 1) and 16-32=17 (offset + PI), RTC offset (16-30) is activated via a digital input and the offset time is set in 16-31.
  • Page 305 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 17: IM Motor Automatic Tuning Parameters 17- 00 Mode Selection of Automatic Tuning 【0】: Rotation Auto-tune 【1】: Static Auto-tune 【2】: Stator Resistance Measurement Range 【4】: Loop Tuning 【5】: Rotational Auto-tuning Combination (Item: 4+2+0) 【6】: Static Auto-tuning Combination (Item: 4+2+1) 17- 01...
  • Page 306 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 17-14 Rotational Tuning Mode Selection 【0】: VF Mode Range 【1】: Vector Mode Auto-tuning Based on the motor nameplate set the motor rated output power (17-01), motor output rated current (17-02), motor rated voltage (17-03), motor rated frequency (17-04), motor rated speed (17-05) and number of motor poles (17-06) to perform an auto-tune.
  • Page 307 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Motor rated frequency (17-04) Set motor base frequency based on the motor nameplate. Motor rated speed (17-05) Set motor base speed frequency based on the motor nameplate. Number of poles (17-06) Set number of motor poles, range is 2~16 poles.
  • Page 308 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Note: The motor tuning error history (17-11) shows the tuning result of the last auto-tune. Tuning history does not show any error when auto-tune is aborted or when the last auto-tune was successful. Proportion of Motor Leakage Inductance (17-12) Parameter can only be set when using stator resistance auto tuning (17-00=2).
  • Page 309 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert When the inverter input voltage (or frequency) is higher than the motor rated voltage (or frequency), set the motor rated voltage (17-03) and the motor rated frequency (17-04) to the values of the motor nameplate. Example 2: The inverter input voltage and frequency (460V/50Hz) are higher than the motor rated voltage and frequency (380V/33Hz), set 17-03 to 380V (rated motor voltage) and 17-04 to 33Hz (motor rated frequency).
  • Page 310 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 18: Slip Compensation Parameters 18- 00 Slip Compensation Gain at Low Speed Range 【0.00~2.50 】 18- 01 Slip Compensation Gain at High Speed 【-1.00~1.00】 Range 18- 02 Slip Compensation Limit 【0~250】% Range...
  • Page 311 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Load Torque Larger Load Smaller Load Speed Figure 4.3.90 Slip compensation output frequency 18-01: Slip compensation gain at high speed It is not required to adjust the Slip compensation gain at high speed for a loaded motor. After adjusting parameter 18-00 it is recommended to increase the reference frequency and check the motor speed.
  • Page 312 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 18-02: Slip compensation limit Sets slip compensation limit in constant torque and the constant power operation (Figure 4.3.93). If 18-02 is set to 0%, the slip compensation limit is disabled. Slip Compensation Limit 01-02 ×...
  • Page 313 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert The impact of 18-00 on the speed and torque are shown in figure 4.3.94 Torque Increase 18-00 Decrease 18-00 Speed Figure 4.3.94 18-00 Effect on the torque and speed 18-05: FOC (Flux Orient Control) delay time (18-05) In the SLV mode, the slip compensation of the magnetic flux depends on the torque current and excitation current.
  • Page 314 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 20 Speed Control Parameters 20- 00 ASR Gain 1 Range 【0.00~250.00】 20- 01 ASR Integral Time 1 【0.001~10.000】Sec Range 20- 02 ASR Gain 2 【0.00~250.00】 Range 20- 03 ASR Integral Time 2 【0.001~10.000】Sec Range...
  • Page 315 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert The following diagram is an overview of the automatic speed regulator (ASR) block. SLV control mode: The ASR function adjusts the output frequency to control the motor speed to minimize the difference between the frequency reference and actual motor speed.
  • Page 316 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert d) 20-18 sets the high-speed compensation gain of the speed feedback. e) When the frequency reference rises above the value set in 20-16, the ASR gain used is set by parameters 20-00 and 20-01.
  • Page 317 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert SLV mode gain tuning (20-00~20-03, 20-09~20-18) a) Complete the parameter tuning in normal operation. b) Increase ASR proportional gain 1 (20-00), ASR proportional gain 2 (20-02) and carefully monitor system stability.
  • Page 318 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert re-tune the ASR gain, in case tuning of the ASR P and I gain 20-00~20-03 does not improve the system response. Tune low-speed low-pass filter time constant 20-14, make sure the reference frequency is below parameter 20-15 value.
  • Page 319 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 18) Use parameter 20-17 to adjust the torque compensation gain for the low speed range. By tuning 20-17 an offset is added to the torque-speed curve. Increase 20-17 when the no-load speed is lower than the frequency reference.
  • Page 320 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 20- 34 Derating of Compensation Gain 【0.00~25600】 Range 20- 35 Derating of Compensation Time 【0~30000】mSec Range Derating of torque compensation function can reduce the ASR impact during a sudden load change. Refer to Fig. 4.3.97 &...
  • Page 321 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 21 Torque Control Parameters 21- 05 Positive Torque Limit Range 【0~160】% 21- 06 Negative Torque Limit 【0~160】% Range 21- 07 Forward Regenerative Torque Limit 【0~160】% Range 21- 08 Reversal Regenerative Torque Limit 【0~160】% Range...
  • Page 322 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Torque limit setting using multi-function analog input AI2 (04-05) Table 4.3.16 Torque limit analog input 04-05 (AI2) Function Positive torque limit Negative torque limit Regenerative torque limit (for both forward and reversal directions). Positive/negative torque limit (positive and negative detection torque limit ) Set the analog input terminal (AI2) signal level (04-00), gain (04-07) and bias (04-08) The default setting for the analog input AI2 is 0 -10V representing 0 –...
  • Page 323 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 22: PM Motor Parameters Note: Parameters in Group 22 are only available when PM Control Mode is selected 22- 00 Rated Power of PM Motor Range 【0.00~600.00】Kw 22- 02 Rated Current of PM Motor 25%~200% of inverter’s rated current...
  • Page 324 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 22-03: PM motor pole number Set the number of motor poles according to the motor nameplate. 22-04: PM motor rated speed Set parameter 22-04 or 22-06, the inverter will automatically calculate one or the other. Set the motor rated speed in rpm according to the motor nameplate.
  • Page 325 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 22-15: D-axis Inductance of PM Motor Set motor D-axis inductance in increments of 0.001mH. Value is set automatically during motor tuning (22-21). 22-16: Q-axis Inductance of PM Motor Set motor’s Q-axis Inductance in increments of 0.001mH.
  • Page 326 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert SLV PM Motor Tuning (22-21) WARNING! Sudden start: The inverter and motor may start unexpectedly during Auto-Tuning, which could result in death or serious injury. Make sure the area surrounding of the motor and load are clear before proceeding with Auto-Tuning.
  • Page 327 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 22-25=2, Mode 2 Variable frequency signals are used to detect the rotor position. 22-25=3, Mode 3 Pulse input signals are used to detect the rotor position. 22-27 Mode 2 Voltage Command) When 22-25=2 (Mode 2), if the rotor position is unstable at start, increase the value of mode 2 voltage command to ensure the accuracy of the detection angle.
  • Page 328 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 23 Pump & HVAC Function Parameters 23- 00 Function Selection 【0】: Disable 【1】: Pump Range 【2】: HVAC 【3】: Compressor Select between pump, HVAC or compressor application. This parameter automatically enables PID control mode (10-03) when Pump or HVAC is selected and enabled parameter group 23.
  • Page 329 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23- 03 Maximum Pressure of Pressure Transmitter 【0.10 ~ 650.00】PSI Range Set the maximum pressure value based on the pressure transducer of the pump system. Parameter 23-02 is limited to this maximum value.
  • Page 330 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23- 05 Display Mode Selection 【0】: Display Target (setpoint) and Pressure Feedback 【1】: Only Display Target (setpoint) Pressure Range 【2】: Only Display Pressure Feedback Select main display setup for target (setpoint) and feedback pressure. ...
  • Page 331 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Overshooting 23-02: Target (Setpoint) Pressure Value Stabilized deviation Pressure Feedback Signal Stablized Time Figure 4.3.103 Diagram of pressure feedback value Table 4.3.17 Guide for PID parameter adjustment Increase Setting Value Decrease Setting Value Main Feature (Pros) Increase response time...
  • Page 332 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Output after PID adjustment Output before PID adjustment Figure 4.3.104 Diagram for PID parameter adjustment 23- 09 Tolerance Range of Constant Pressure 【0.01~650.00】PSI Range 【1~100】% 23- 34 Tolerance Range of Constant Pressure 2 【0.01 ~ 650.00】PSI Range 【1~100】%...
  • Page 333 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-09 Sleep Tolerance Range Pressure 23-02 Feedback Target Pressure Signal Value time 23-11 Sleep Delay Time 23-10 Sleep Frequency Output Frequency time Sleep Tolerance Range： |(23-02) – PID Feedback| < 23-09 Figure 4.3.105 Sleep function for constant pressure applications 23- 12 Maximum Pressure Limit...
  • Page 334 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-12 Maximum Pressure Limit 23-02 Target Pressure Value Pressure Feedback Signal 23-15 Minimum Pressure Limit Figure 4.3.106 Diagram for pressure feedback limit Note: The pressure under the control of PID is between the maximum pressure limit (23-12) and minimum pressure limit (23-15).
  • Page 335 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-12 Maximum Pressure Limit Pressure Feedback Output 23-02 Target Pressure Value 23-15 Minimum Pressure Limit time Stop along the deceleration time (00-15) time HIPb OPbFt T1 < (23-13); Recounting after T1 T2 = (23-13);...
  • Page 336 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-12 Maximum Pressure Limit Pressure Feedback Output 23-02 Target Pressure Value 23-15 Minimum Pressure Limit time Stop along the deceleration time (00-15) 機 time LoPb LPbFt T1 < (23-16); Recounting after T1 T2 = (23-16);...
  • Page 337 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Water pressure detection (23-26) acceleration and deceleration time (23-27) are the same acceleration time 2 (00-16) and the deceleration time 2 (00-17), so when setting of 23-26 the value of 00-16 also change. Avoid using the multi-speed application function when the PUMP application function is enabled.
  • Page 338 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-23 = 1 Downward Detection of Water Pressure 23-24 Range of Water Pressure Detection 23-02 Target Pressure Value Pressure Feedback Value 23-27 Decel. Time of Water time Pressure Detection 23-11 Sleep Time of Constant Pressure...
  • Page 339 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Table 4.3.18 Guideline for no-flow detection direction Pros Cons  If minimum head is too high, operation  Keeps the pressure above the frequency is greater during a no-flow or Upward target pressure during the leak condition preventing the system from...
  • Page 340 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-35 Selection of Multiple Pumps Shift Operation 【0】: No function 【1】: Timer Alternative Selection 【2】: Sleep Stop Alternative Selection Range 【3】: Timer and Sleep Stop Alternative Selection 【4】: Multiple Pumps Test Mode If the multi-pump function is enabled, the alternation sequence is MasterSlave1...
  • Page 341 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-31=2: Pressure Setting Set 23-01 to 2, Pressure setpoint setting is controlled by then Master and Slave follows Master’s setpoint command. 23-31=3: Run/Stop Set 23-01 to 3, Run/ Stop command is controlled by the Master and Slave follows Master’s command. Ru n/ S to p command from the Slave is disregarded except the emergency stop command which has the highest priority.
  • Page 342 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert D. When both the master and slave pumps are running and flow demand decreases the output frequency of the slave also decreases. When then slave pump output frequency falls below the sleep frequency for the time specified by the sleep detection time the slave will go to sleep and the master operates to meet the constant pressure setpoint (please refer to parameter 23-22 for dual pump slave sleep requirements).
  • Page 343 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert B：Master operation frequency remains at 60Hz. If system pressure does not decrease to the system setpoint pressure the Slave continuously decreases until it reaches the trip frequency (23-22). Once the detection time (23-30) expires the Slave decelerates to a stop.
  • Page 344 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23- 22 Slave Trip Frequency 【0.0~400.0】Hz Range If Master and Slave are running, the Slave will stop depending on the condition described below. 23-22=0 Hz: if the Slave output frequency falls below 23-10 (Sleep Frequency of Constant Pressure) for the time specified in 23-11 (Sleep Time of Constant Pressure), the Slave will stop automatically.
  • Page 345 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Leakage Detection Case #1: Pressure Variation > 23-38 ∆P1 ∆P2 23-37 23-02 Leakage Operation Pressure 23-37 Detection Setting Pressure Feedback Leakage Time Value Detection Time time Output Frequency time Sleep Leakage Detection Restart...
  • Page 346 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Leakage Detection Case #2: Pressure Variation <23-38 23-02 Pressure Operation Feedback Value ∆P1 Pressure Setting ∆P2 ∆P3 23-37 Leakage 23-37 23-39 23-37 Detection Leakage Pressure Tolerance Leakage Time Detection Range of Leakage Detection...
  • Page 347 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-41=0: Disable Frequency command is controlled by terminal Al1 and Al2 and run command is controlled by terminal S1, S2 or RS485 when both SEQ and REF lights are on. 23-41=1: Enable User can control FWD/REV with Local / Remote key.
  • Page 348 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-45 Given Modes of Flow Meters Feedback 【0】: Disable 【1】: Analog Input Range 【2】: Pulse Input 23- 46 Maximum Value of Flow Meters 【1~50000】GPM Range 23- 47 Target Value of Flow Meters 【1~50000】GPM Range Flow meter function is enabled when HVAC mode is selected (23-00-2) and main frequency command source...
  • Page 349 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Flow Feedback Output 23-48 Maximum Flow Value of Feedback 23-47 Target Value of Flow Meters time Stop along the Deceleration Time (00-15) HFPb HIPbt T1 < (23-49): Recounting after T1. T2 = (23-49): Keypad flashes and displays HFPb T3 = (23-50): Keypad flashes and displays HIPbt Figure 4.3.113 Diagram for high flow limited warning of stop...
  • Page 350 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23-47 Target Value of Flow Flow Meters Feedback Output 23-51 Minimum Flow Value of Feedback time Stop along the Deceleration Time (00-15) LFPb LOPbt T1 < (23-52): Recounting after T1. T2 = (23-52): Keypad flashes and displays LFPb T3 = (23-53): Keypad flashes and displays LOPbt Figure 4.3.114 Diagram for low flow limited warning of stop...
  • Page 351 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert PID Error Level 23-56 PID Error Reaction PID Error Detection of Low Time Output Current Suction 23-55 Both of Two 23-58 Output Current Detection of Output Current 23-57 PID Enable Figure 4.3.115 Diagram for the process of low suction When 23-54=0, low suction detection is disabled.
  • Page 352 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 23- 59 Source of HVAC Pressure Command 【0】: Set by 23-47 Range 【1】: Set by AI 23-59=0: Target (setpoint) value set by parameter 23-47. 23-59=1: Target (setpoint) value set by AI1 input voltage value. Refer to parameter 10-00 for the setting of AI terminal.
  • Page 353 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Group 24 Pump Control Function Parameters 24- 00 Selection of Pump Control Function 【0】: Function of 1 to 8 Pump Card and 1 to 3 Relay are Disabled. 【1】: Fixed Modes of Inverter Pump: First on and Last off;...
  • Page 354 3 alternating pumps. * Cycle modes of inverter pump in the control board: Run via a Relay with a pump to start the cycle modes of inverter pump. F510 External Control Lines ...
  • Page 355 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 24-00=2: Fixed mode (non-alternation), only inverter controlled pump stops. Pump control without alternation. When the inverter sends a stop command only the pump motor controlled by the inverter stops all other control relays stay on. 24-00=3: Fixed mode (non-alternation), first on and first off;...
  • Page 356 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 24- 01 Selection of Relay 2-4 Function 【xxx0b】: Reserved 【xxx1b】: Reserved 【xx0xb】: Relay 2 Disable 【xx1xb】: Relay 2 Enable Range 【x0xxb】: Relay 3 Disable 【x1xxb】: Relay 3 Enable 【0xxxb】: Relay 4 Disable 【1xxxb】: Relay 4 Enable 24- 02 Selection of Relay 5-8 Function...
  • Page 357 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 24- 05 Switching Time of Magnetic Contactor 【0.1 ~ 20.0】Sec Range When a motor controlled by the inverter is switched across the line (commercial AC power supply) or switched from across the line to inverter control, parameter 24-05 is used to set the external magnetic contactor switching delay to avoid a short circuit between the inverter output and AC power supply.
  • Page 358 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 24- 07 Pump Control Source Selection 【0】: 1 to 8 Pump Card Range 【1】: Built-in 1 to 3 Control Mode 24-07 = 0: 1 to 8 Pump Card 1 to 8 pump card is used for pump control function.
  • Page 359 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 24- 09 Frequency/ Target Switch 【0】Disable Range 【1】Enable 24- 10 Stop Mode Selection on Mode 6/7/9 【0】Disable Range 【1】Enable When 24-09=0, Uses lower limit frequency and the delay time of lower limit frequency to de-stage a pump. When 24-09=1, Uses PID feedback (12-39) >...
  • Page 360 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 24- 12 Delay Time of High Voltage Warning 【0.0 ~600.0】Sec Range 24- 13 Delay Time of High Voltage Error 【0.0 ~ 600.0】Sec Range 24-12 Delay Time of High Voltage Warning When pressure feedback value rises above the high voltage limit level (24-11) for the time specified in 24-12 the inverter displays “HIPb”...
  • Page 361 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 24- 15 Delay Time of Low Voltage Warning 【0.0 ~ 600.0】Sec Range 24- 16 Delay Time of Low Voltage Error 【0.0 ~ 600.0】Sec Range 24-15 Delay Time of Low Voltage Warning When pressure feedback value falls below the low voltage limit level (24-14) for the time specified in 24-15 the inverter displays “LoPb”...
  • Page 362 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert The following examples show staging and de-staging of pumps operating in fixed inverter mode. Relay 1~Relay 4 of 1 to 8 pump card are enabled. Motor 1 is connected to inverter and motor 2~4 are connected to the AC power supply via a magnetic contactor which is controlled by the relays.
  • Page 363 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  When output frequency (Fout) falls below the lower limit frequency (00-13) for the time specified by the duration of the upper limit frequency (24-04), relay 4 is de-activated turning off pump 4 and the inverter accelerates to the upper limit frequency (00-12).
  • Page 364 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert The following examples show staging and de-staging of pumps operating in inverter alternation mode. Relay 1~Relay 4 of 1 to 8 pump card are enabled. Motor 1 is connected to inverter and motor 2~4 are connected to the AC power supply via a magnetic contactor which is controlled by the relays.
  • Page 365 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  When output frequency (Fout) falls below the lower limit frequency (00-13) for the time specified by the duration of the upper limit frequency (24-04), relay 1 and 2 are de-activated. Relay 1 is turned on and the inverter starts to decelerate after the switching time for the magnetic contactor (24-05) expires.
  • Page 366 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert The following examples show staging and de-staging of pumps operating in fixed inverter mode. Relay 1~Relay 3 (R1A-R3A on the control board are enabled). Motor 1 is connected to the inverter and motor 2 and 3 are connected to the AC power supply via a magnetic contactor controlled by the relays.
  • Page 367 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  When pressure feedback value is rises above the target (setpoint) value, inverter output frequency (Fout) decreases. Relay 1 is de-activated when the output frequency reaches to the lower limit frequency (00-13) and remains there for the duration of lower limit frequency (24-04).
  • Page 368 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  Wiring using the 1 to 8 Pump Card and 1 to 3 Relay Modes M C C B 1 M C 0 F 5 1 0 M C C B 2 R U N 2 4 V G S T O P...
  • Page 369 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM RY-Card COM1-4 AUTO OPERATE MANUAL OPERATE AUTO OPERATE MANUAL OPERATE MC * MC * MC * MC *...
  • Page 370 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM AUTO AUTO OPERATE OPERATE MANUAL OPERATE MANUAL OPERATE MC * MC * MC * MC * MC * MC * Figure 4.3.128 Inverter alternation mode wiring for 1 to 3 relay modes...
  • Page 371 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 5. Check motor rotation and direction This test is to be performed solely from the inverter keypad. Apply power to the inverter after all the electrical connections have been made and protective covers have been re-attached. At this point, DO NOT RUN THE MOTOR, the keypad should display as shown below in Fig.
  • Page 372 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 6. Speed Reference Command Configuration The inverter offers users several choices to set the speed reference source. The most commonly used methods are described in the next sections. Frequency reference command is selected with parameter 00-05.
  • Page 373 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 6.2 Reference from External Analog Signal (0-10V / 4-20mA) Analog Reference: 0 – 10 V (Setting 00-05 = 1) (S+) (S-) +10V 24VG Common/0V, GND Analog Control Terminals / Input AI1 User Terminals Connect shield to...
  • Page 374 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Analog Reference: 4 – 20mA (Setting 00-05 = 1) (S+) (S-) +10V 24VG Common, GND Control Terminals / Analog Input AI2 User Terminals Set switch SW2 to ‘I’ (Factory Default) Connect shield to control ground terminal...
  • Page 375 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 6.3 Reference from Serial Communication RS485 (00-05=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To set the speed reference for the inverter via serial communication parameter 00-05 has be set to “3” for frequency command via serial communication.
  • Page 376 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Examples: Frequency Reference Command: 10.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 03 E8 23 B8 To set the frequency reference to 10.00, a value of ‘1000’ (03E8h) has to be send to the inverter. Frequency Reference Command: 30.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 0B B8 24 44 To set the frequency reference to 30.00, a value of ‘3000’...
  • Page 377 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 6.4 Reference from two Analog Inputs Analog input AI1 is used as master frequency reference and analog input AI2 is used as auxiliary frequency reference. Analog Reference AI1: 0 – 10 V (Setting 00-05 = 1) Analog Reference AI2: 0 –...
  • Page 378 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 7. Operation Method Configuration (Run / Stop) The inverter offers users several choices to run and stop from different sources. The most commonly used methods are described in the next sections. Operation command is selected with parameter 00-02.
  • Page 379 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 7.2 Run/Stop from External Switch / Contact or Pushbutton (00-02=1) Use an external contact or switch to Run and Stop the inverter. Permanent Switch / Contact (S+) (S-) +10V 24VG Common/...
  • Page 380 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Momentary Contacts (Push Buttons) Use push button / momentary switch to Run and Stop the inverter. Set parameter 13-08 to 3, 5 or 7 for 3-wire program initialization, multi-function input terminal S1 is set to run operation, S2 for stop operation and S5 for forward/reverse command.
  • Page 381 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 7.3 Run/Stop from Serial Communication RS485 (00-02=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To control (Run/Stop) the inverter via serial communication parameter 00-02 has be set to either a “3” for communication control.
  • Page 382 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Examples: Run Forward Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 01 12 C6 Run Reverse Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 03 93 07 Stop Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 00 D3 06 Note: The last 2 bytes of the command strings consist of a CRC16 checksum.
  • Page 383 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 8. Motor and Application Specific Settings It is essential that before running the motor, the motor nameplate data matches the motor data in the inverter. 8.1 Set Motor Nameplate Data (02-01, 02-05) 02-05 Rated power of motor 1 The nominal motor rated capacity is set at the factory.
  • Page 384 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 8.2 Acceleration and Deceleration Time (00-14, 00-15) Acceleration and Deceleration times directly control the system dynamic response. In general, the longer the acceleration and deceleration time, the slower the system response, and the shorter time, the faster the response. An excessive amount of time can result in sluggish system performance while too short of a time may result in system instability.
  • Page 385 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 8.3 Automatic Energy Savings Function (11-19) In the V/F control mode the automatic energy saving (AES) function automatically adjusts the output voltage and reduces the output current of the inverter to optimize energy savings based on the load. The output power changes proportional to the motor load.
  • Page 386 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11-22: Adjustment time of automatic energy saving Sets sample time constant for measuring output power. Reduce the value of 11-22 to increase response when the load changes. Note: If the value of 11-22 is too low and the load is reduced the motor may become unstable. 11-23: Detection level of automatic energy saving Sets the automatic energy saving output power detection level.
  • Page 387 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 8.4 Emergency Stop The emergency stop time is used in combination with multi-function digital input function #14 (Emergency stop). When emergency stop input is activated the inverter will decelerate to a stop using the Emergency stop time (00-26) and display the [EM STOP] condition on the keypad.
  • Page 388 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 8.5 Direct / Unattended Startup The unattended startup function prevents the inverter from starting automatically when a run command is present at time of power-up. To use USP command set one of the multi-function digital input functions to #50 (USP Startup).
  • Page 389 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 8.6 Analog Output Setup Signal: Use parameter 04-11 to select the analog output signal for AO1 and parameter 04-16 to select the analog output signal for AO2. Gain: Use parameter 04-12 to adjust the gain for AO1 and parameter 04-17 to adjust the gain for AO2. Adjust the gain so that the analog output (10V/20mA) matches 100% of the selected analog output signal (04-11 for AO1 and 04-16 for AO2).
  • Page 390 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 04-12 AO1 gain value Range 0.0~1000.0% 04-13 AO1 bias-voltage value Range -100.0~100.0% 04-16 AO2 function Setting Range See parameter 04-11 04-17 AO2 gain value Range 0.0~1000.0% 04-18 AO2 bias-voltage value Range -100.0~100.0% Analog Output Signal...
  • Page 391 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 9. Using PID Control for Constant Flow / Pressure Applications 9.1 What is PID Control? The PID function in the inverter can be used to maintain a constant process variable such as pressure, flow, temperature by regulating the output frequency (motor speed).
  • Page 392 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Example 1: Example 2: Gain = 1.0 Gain = 2.0 Set-Point = 80% Set-Point = 80% Feedback = 78% Feedback = 78% Error = Set-point - Feedback = 2% Error = Set-point - Feedback = 2% Control Error = Gain x Error = 2% Control Error = Gain x Error = 4%...
  • Page 393 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Commonly used PID control modes 0001b: Forward operation: PID operation enabled, motor speeds increases when feedback signal is smaller than set-point (most fan and pump applications) 0011b: Reverse operation: PID operation enabled, motor slows down when feedback signal is smaller than set-point (e.g.
  • Page 394 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Feedback Signal 0 – 10V (10-01 = 1) – SW2 = V (S+) (S+) +10V 24VG Common, GND Control Terminals / Analog Input AI2 User Terminals Connect shield to Set switch SW2 to ‘V’...
  • Page 395 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 9.4 Sleep / Wakeup Function The PID Sleep function can be used to prevent a system from running at low speeds and is frequently used in pumping application. The PID Sleep function is turned on by parameter 10-29 set to 1. The inverter output turns off when the PID output falls below the PID sleep level (10-17) for the time specified in the PID sleep delay time parameter (10-18).
  • Page 396 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 10. Troubleshooting and Fault Diagnostics 10.1 General Inverter fault detection and early warning / self-diagnosis function. When the inverter detects a fault, a fault message is displayed on the keypad. The fault contact output energizes and the motor will coast to stop (The stop method can be selected for specific faults).
  • Page 397 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert LED display Description Cause Possible solutions  Increase deceleration time  Reduce input voltage to Over voltage DC bus voltage comply with the input voltage  Deceleration time set too short, resulting in exceeds the OV requirements or install an AC detection level:...
  • Page 398 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert LED display Description Cause Possible solutions Inverter thermal Inverter overload protection  Check V/f curve. overload  Voltage setting V/F mode too high, resulting tripped.  Replace inverter with larger ...
  • Page 399 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert   LED display Description Possible causes Corrective action Speed deviation  When 08-30 is set to 0: Deceleration to stop,  Check if digital terminal (58) Inverter safety and digital input (58) is active.
  • Page 400 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert   LED display Description Possible causes Corrective action  Check feedback signal LOPBT  The feedback signal is disconnected. Low flow fault connection.  Feedback value is lower than minimum ...
  • Page 401 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert LED display Description Possible causes Corrective action PTC Signal  Check if MT terminal and  Motor PTC disconnected for more for more Motor PTC Signal Loss Loss GND terminal are detected.
  • Page 402 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 10.3 Warning / Self-diagnosis Detection Function When the inverter detects a warning, the keypad displays a warning code (flash). Note: The fault contact output does not energize on a warning and the inverter continues operation. When the warning is no longer active the keypad will return to its original state.
  • Page 403 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Description Possible causes Corrective action display  Inverter output torque is Check over torque detection (flash) higher than 08-15 (over over torque parameters (08-15 / 08-16). torque detection level) for detection ...
  • Page 404 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Description Possible causes Corrective action display (flash) External External base block baseblock (Terminal S5)  Multi-function input function  Multifunction digital input external (flash) set incorrectly.  Check wiring baseblock active.
  • Page 405 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Description Possible causes Corrective action display Retry Automatic reset activated, (flash)  Parameter 07-01 set to a value  Warning disappears after warning is displayed until retry greater than 0. ...
  • Page 406 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Description Possible causes Corrective action display EF9 ( flash ) Forward run and reverse error of run are active within 0.5 forward/reve  Forward run and reverse run ...
  • Page 407 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert LED display Description Possible causes Corrective action HPErr Inverter capacity setting Model error: selection   Inverter capacity setting does not Check inverter capacity Inverter capacity setting error match voltage class (13-00).
  • Page 408 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert LED display Description Possible causes Corrective action OPBFT  Check feedback signal is High  Due to feedback value of pump correct. pressure  Check if feedback value of High pressure error error pressure is lower than limit of...
  • Page 409 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert LED display Description Possible causes Corrective action External Stop key pressed during Terminal Stop running when Inverter   Remove the run command from Stop key pressed while running Error Run command set for from external terminals...
  • Page 410 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert LED display Description Possible causes Corrective action Operator  Operator is unable to Writing Error  Operator cannot write Check the inverter’s firmware communicate with the inverter.  data to the inverter.
  • Page 411 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 10.4 Auto-tuning Error When a fault occurs during auto-tuning of a standard AC motor, the display will show the “AtErr” fault and the motor stops. The fault information is displayed in parameter 17-11. Note: The fault contact output does not energize with an auto-tuning fault.
  • Page 412 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 10.5 PM Motor Auto-tuning Error When a fault occurs during auto-tuning of a PM motor, the display will show the “IPErr” fault and the motor stops. The fault information is displayed in parameter 22-18. Note: The fault contact output does not energize with an auto-tuning fault.
  • Page 413 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11. Inverter Peripheral devices and Options 11.1 Braking Resistors and Braking Units Inverters ratings 230V 5 ~ 30HP / 460V 5 ~ 40HP (IP20) have a built-in braking transistor. For applications requiring more braking torque an external braking resistor can be connected to terminals B1 / P and B2;...
  • Page 414 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Minimum Inverter Braking unit Braking resistor Braking resistance torque Rated Resistor Resistor (Peak / (Ω) Current Model Part Number dimensions specification Req. Continues) (L*W*H)mm 400W/150Ω JNBR-400W150 395*34*78 133%, 10%ED 1200 JNBR-600W130 600W/130Ω...
  • Page 415 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11.2 AC Line Reactors An AC line reactor can be used for any of the following: Capacity of power system is much larger than the inverter rating. Inverter mounted close to the power system (in 33ft / 10 meters). Reduce harmonic contribution (improve power factor) back to the power line.
  • Page 416 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11.3 Output Filters Table 11.3 List of Output Filters Model Input Rated Current(A) Part Number Voltage HD/ND V1K3A00 V1K4A00 V1K6A00 V1K8A00 V1K12A00 V1K18A00 V1K25A00 V1K27A00 V1K35A00 460V V1K45A00 3Ø...
  • Page 417 Call +1(800)985-6929 to talk to an expert 11.4 Input Current and Fuse Specifications 230V class (IP20) Horse 100% of rated Rated input Model Fuse rating power output current current 14.5 F510-2005-C3 F510-2008-C3 22.3 11.4 F510-2010-C3 31.6 F510-2015-C3 41.7 F510-2020-C3 60.9 F510-2025-C3 F510-2030-C3 85.9...
  • Page 418 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11.5 Other Options A. Blank cover and keypad extension cable When used for remote control purposes, the keypad can be removed and remotely connected with an extension cable. Extension cables are available in the following lengths: 1m (3.3ft), 2m (6.6ft), 3m (10ft), and 5m (16.4ft). Name Model specification...
  • Page 419 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert B. 1 to 8 Pump Card Refer to instruction manual of the option card on how to install. JN5-IO-8DO Card: 8 Relay Output Card. Terminals of JN5-IO-8DO: Terminal Description RY1~RY8 Relay1~Relay8 Form A output...
  • Page 420 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert C. Copy Unit (JN5-CU) The copy unit is used to copy an inverter parameter setup to another inverter. The copy unit saves time in applications with multiple inverters requiring the same parameter setup. 1 4 .
  • Page 421 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert E. RJ45 to USB Communication Cable (6ft / 1.8m) (JN5-CM-USB) The communication cable is used to communicate with the TECO Link software directly to the inverter using the PC USB port. ...
  • Page 422 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 11.6 Communication options (a) PROFIBUS communication interface module (JN5-CM-PDP) For wiring example and communication setup refer to JN5-CM-PDP communication option manual. (b) DEVICENET communication interface module (JN5-CM-DNET) For wiring example and communication setup refer to JN5-CM-DNET communication option manual. (c) CANopen communication interface module (JN5-CM-CAN) For wiring example and communication setup refer to JN5-CM-VAN communication option manual.
  • Page 423  PUMP Wiring Diagram for Pressure Sensor of Voltage Type Single Pump: F510 Single Pump Operation 00-02 = 1 (Control Circuit Terminal); 00-05 = 5 (PID) 04-00 = 0 (0~10V); 10-00=0 (Target Source: Keypad) 10-01 = 2 (Feedback Source: AI2) 10-03 = XXX1b（PID is enabled)
  • Page 424 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Multi-Pump: F510 Multi-Pump Operation: Master F510 Multi-Pump Operation: Slave 1 0~10V 00-02=1 (Control Circuit Terminal); 00-05=5 (PID); 04-00=0 ( 0~10V 00-02=1 (Control Circuit Terminal); 00-05=5 (PID); 04-00=0 ( 10-00=0 (Target Source: Keypad);...
  • Page 425 Call +1(800)985-6929 to talk to an expert  PUMP Wiring Diagram for Pressure Sensor of Current Type Single Pump: F510 Single Pump Operation 00-02=1 (Control Circuit Terminal); 00-05=5 (PID) 04-00=1 (4mA~20mA); 10-00=0 (Target Source: Keypad) 10-01=2 (Feedback Source: AI2) 10-03=XXX1b (PID is enabled) 23-00=1(Pump);...
  • Page 426 Call +1(800)985-6929 to talk to an expert Multi-Pump: F510 Multi-Pump Operation: Master F510 Multi-Pump Operation: Slave 1 00-02=1 (Control Circuit Terminal); 00-05=5 (PID); 04-00=1 (4~20mA) 00-02=1 (Control Circuit Terminal); 00-05=5 (PID); 04-00=1 (4~20mA) 10-00=0 (Target Source: Keypad); 10-01=2 (Feedback Source: AI2）...
  • Page 427 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Appendix B: UL Instructions Danger Electric Shock Hazard Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. Warning Electric Shock Hazard Do not operate equipment with covers removed.
  • Page 428 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Warning Fire Hazard Tighten all terminal screws to the specified tightening torque. Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
  • Page 429 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  UL Standards The UL/cUL mark applies to products in the United States and Canada and it means that UL has performed product testing and evaluation and determined that their stringent standards for product safety have been met.
  • Page 430 TECO representative or directly with the TECO sales department. Closed-Loop Crimp Terminal Size Wire Gauge Crimp Terminal Tool Insulation Cap Terminal mm2 , (AWG) Drive Model F510 R/L1, S/L2, U/T1, V/T2, Screws Model No. Machine No. Model No. T/L3 W/T3 2008 5.5 (10)
  • Page 431 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 230V Class Fuse Type Drive Model Manufacturer: Bussmann / FERRAZ SHAWMUT F510 Model Fuse Ampere Rating (A) 200 V Class Three-Phase Drives 2005 Bussmann 50FE 690V 50A 2008...
  • Page 432 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert 460V Class Fuse Type Drive Model Manufacturer: Bussmann / FERRAZ SHAWMUT F510 Model Fuse Ampere Rating (A) 400 V Class Three-Phase Drives 4005 Bussmann 16CT 690V 16A 4008...
  • Page 433 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  Motor Over Temperature Protection Motor over temperature protection shall be provided in the end use application. ■ Field Wiring Terminals All input and output field wiring terminals not located within the motor circuit shall be marked to indicate the proper connections that are to be made to each terminal and indicate that copper conductors, rated 75°C are to be used.
  • Page 434 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert  Inverter Motor Overload Protection Set parameter 02-01 (motor rated current) to the appropriate value to enable motor overload protection. The internal motor overload protection is UL listed and in accordance with the NEC and CEC. ■...
  • Page 435 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert ■ 08-05 Motor Overload Protection Selection The inverter has an electronic overload protection function (OL1) based on time, output current, and output frequency, which protects the motor from overheating. The electronic thermal overload function is UL-recognized, so it does not require an external thermal overload relay for single motor operation.
  • Page 436 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert Low Speed High Speed (<60 Hz) (>60 Hz) Cold Start Hot Start Motor Load Current (%) (02-01 = 100%) 100% 150% 200% ■ 08-06 Motor Overload Operation Selection 08-06 Start-up mode of overload protection operation (OL1) 0: Stop output after overload protection...
  • Page 437 Type 1 During installation, all conduit hole plugs shall be removed, and all conduit holes shall be used Recommended Input Fuse Selection Fuse Type Drive Model F510 Manufacturer: Bussmann / FERRAZ SHAWMUT Model Fuse Ampere Rating (A) 200 V Class Three-Phase Drives...
  • Page 438 Send Quote Requests to info@automatedpt.com Call +1(800)985-6929 to talk to an expert I N V E R T E R F 5 1 0 D i s t r i b u t o r T e c o - We s t i n g h o u s e Mo t o r C o mp a n y 5 1 0 0 N .

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