TECO-Westinghouse F510 Series Instruction Manual
  1. Manuals
  2. Brands
  3. TECO-Westinghouse Manuals
  4. Inverter
  5. F510 Series
  6. Instruction manual

TECO-Westinghouse F510 Series Instruction Manual

230v/460v class 3 open chassis / nema 1 0.75-132/600 kw, 1-175/800 hp
Hide thumbs Also See for F510 Series:
1
Table Of Contents
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the F510 Series and is the answer not in the manual?

Questions and answers

Related Manuals for TECO-Westinghouse F510 Series

Summary of Contents for TECO-Westinghouse F510 Series

  • Page 2: Table Of Contents

    ***STATEMENT*** Si Desea descaraga el manual en espanol a este Link: www.tecowestinghouse.com Table of Contents Preface ..........................0-1 Chapter 1 Safety Precautions ..................1-1 1.1 Before Supplying Power to the Inverter ..............1-1 1.2 Wiring .......................... 1-1 1.3 Before Operation......................1-2 1.4 Parameters Setting .....................
  • Page 3 Chapter 5 Check Motor Rotation and Direction ............5-1 Chapter 6 Speed Reference Command Configuration ..........6-1 6.1 Reference from Keypad ..................... 6-1 6.2 Reference from External Analog Signal (0-10V / 4-20mA) ........6-2 6.3 Reference from Serial Communication RS485 (00-05=3) ........... 6-4 6.4 Reference from two Analog Inputs ................
  • Page 4 11.3 Input Noise Filters ....................11-5 11.4 Input Current and Fuse Specifications ..............11-6 11.5 Other options ......................11-8 11.6 Communication options ..................11-13 11.7 Protective Cover ....................11-13 11.8 NEMA1 Kit ......................11-14 Appendix-A Instructions for UL ..................A-1 The complete F510 Instruction Manual can be found at www.tecowestinghouse.com...

  • Page 5: Preface

    Preface The F510 product is an inverter designed to control a three-phase induction motor. Please read this manual carefully to ensure correct operation, safety and to become familiar with the inverter functions. The F510 inverter is an electrical / electronic product and must be installed and handled by qualified service personnel.

  • Page 6: Chapter 1 Safety Precautions

    Chapter 1 Safety Precautions 1.1 Before Supplying Power to the Inverter Warning  The main circuit must be correctly wired. For single phase supply use input terminals (R/L1, T/L3) and for three phase supply use input terminals (R/L1, S/L2, T/L3). Terminals U/T1, V/T2, W/T3 must only be used to connect the motor.

  • Page 7: Before Operation

     Do not connect a power factor correction capacitor or surge suppressor to the inverter output.  Ensure the interference generated by the inverter and motor does not affect peripheral devices. 1.3 Before Operation Warning  Make sure the inverter capacity matches the parameters 13-00 before supplying power. ...

  • Page 8: Maintenance, Inspection And Replacement

     Do not check signals on circuit boards while the inverter is running. 1.6 Maintenance, Inspection and Replacement Warning  Wait a minimum of 5 minutes after power has been turned OFF before starting an inspection. Also confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc.

  • Page 9: Chapter 2 Model Description

    Chapter 2 Model Description 2.1 Nameplate Data It is essential to verify the F510 inverter nameplate and make sure that the F510 inverter has the correct rating so it can be used in your application with the proper sized AC motor. Unpack the F510 inverter and check the following: (1) The F510 inverter and quick setting guide are contained in the package.

  • Page 10: Inverter Models-Motor Power Rating

    Inverter Models – Motor Power Rating： 230V Class Applied Filter Applied Voltage A510 Model Motor Motor with without (KW) (HP) ◎ 1ph/3ph, F510-2001-C-UE 0.75 200~240V ◎ F510-2002-C-UE +10%/-15% ◎ F510-2003-C-UE 50/60Hz ◎ F510-2005-C3-UE ◎ F510-2008-C3-UE ◎ F510-2010-C3-UE ◎ F510-2015-C3-UE ◎ F510-2020-C3-UE ◎...
  • Page 11 460V Class Voltage (Vac) Motor Applied Filter & F510 Model Power Motor with without Frequency (Hz) (Hp) (kW) ◎ F510-4001-C3-UE 0.75 ◎ F510-4002-C3-UE ◎ F510-4003-C3-UE ◎ F510-4005-C3-UE ◎ F510-4008-C3-UE ◎ F510-4010-C3-UE ◎ F510-4015-C3-UE ◎ F510-4020-C3-UE ◎ F510-4025-C3-UE 18.5 ◎ F510-4030-C3-UE ◎...

  • Page 12: Chapter 3 Environment And Installation

    Chapter 3 Environment and Installation 3.1 Environment The environment will directly affect the proper operation and the life span of the inverter. To ensure that the inverter will give maximum service life, please comply with the following environmental conditions: Protection IP20/ IP21/ NEMA 1, IP00 Protection Class...

  • Page 13: Installation

    3.2 Installation 3.2.1 Installation Spaces  When installing the inverter, ensure that inverter is installed in upright position (vertical direction) and there is adequate space around the unit to allow normal heat dissipation as per the following Fig. 3.2.1 5.9in. 5.9in.

  • Page 14: External View

    3.2.2 External View 3.2.2.1 External View (IP00/ IP20) (a) 200V 1-7.5HP/ 400V 1-10HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1) (b) 200V 10-30HP/ 400V 15-40HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
  • Page 15 (c) 200V 40-50HP/ 400V 50-75HP (Wall-mounted type, IEC IP20, NEMA1) (d) 200V 60-125HP/ 400V 100-250HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
  • Page 16 (e) 200V 150-175HP/ 400V 300-425HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20) (f) 400V 535-800HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20)

  • Page 17: Warning Labels

    3.2.3 Warning Labels Important: Warning information located on the front cover must be read upon installation of the inverter. (a) 200V: 1-7.5HP/ 400V: 1-10HP (IP20) (b) 200V: 10-15HP/ 400V: 15-20HP (IP20) (c) 200V: 20-175HP/ 400V: 25-800HP(IP20)

  • Page 18: Removing The Front Cover And Keypad

    3.2.4 Removing the Front Cover and Keypad  Before making any wiring connections to the inverter, the front cover needs to be removed. IP00/ IP20 Type Caution  It is not required to remove the digital operator before making any wiring connections. ...
  • Page 19 3.2.4.1 IP00/ IP20 Type (a) 200V 1-3HP/ 400V 1-3HP Step 1: Unscrew Step 2: Remove whole top cover, and unlock RJ45 connector Step 3: Make wire connections, lock RJ45 Step 4: Fasten screw connector and place top cover back...
  • Page 20 (b) 200V 5-7.5HP(U Type) 5~10HP (UE Type) /400V 5-10HP Step 1: Unscrew Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw...
  • Page 21 (c) 200V 10-30HP/ 400V 15-40HP Step 1: Unscrew Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-10...
  • Page 22 (d) 200V 40-50HP/ 400V 50-75HP (U Type) 50~100HP (UE Type) Step Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-11...
  • Page 23 (e) 200V 60-125HP/ 400V 100-250HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-12...
  • Page 24 (f) 200V 150-175HP/ 400V 300-425HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-13...
  • Page 25 (g) 400V 535-800HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-14...

  • Page 26: Built-In Filter Type (Ip20/Ip00)

    3.2.4.2 Built-in Filter Type (IP20/ IP00) 400V 1-3HP Step 1: Unscrew cover Step 2: Remove whole top cover RJ45 connector, Step 3: Unlock Unscrew filter section Step 4: Remove filter cover Step 5: Make wire connections, lock RJ45 Step 6: Fasten screw connector and place top cover back 3-15...
  • Page 27 (b) 400V 5-75HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Unscrew filter section Step 4: Remove filter cover Step 5: Make connections and place filter cover back Step 6: Fasten screw ***Filter Type Not Standard in US Market*** 3-16...

  • Page 28: Inverter Wiring

    3.3 Inverter Wiring 3.3.1 Wire Gauges and Tightening Torque To comply with UL standards, use UL approved copper wires (rated 75° C) and round crimp terminals (UL Listed products) as shown in table below when connecting to the main circuit terminals.

  • Page 29: Wiring Peripheral Power Devices

    3.3.2 Wiring Peripheral Power Devices Caution After power is shut off to the inverter, the capacitors will slowly discharge. Do NOT touch the  inverter circuitry or replace any components until the “CHARGE” indicator is off. Do NOT wire or connect/disconnect internal connectors of the inverter when the inverter is ...
  • Page 30 Power supply: ~ ~ ~ Power Supply  Make sure the correct voltage is applied to avoid damaging the inverter. Molded Molded-case circuit breaker (MCCB) or fused disconnect:  A molded-case circuit breaker or fused disconnect must be installed Circuit between the AC source and the inverter that conforms to the rated Breaker voltage and current of the inverter to control the power and protect...

  • Page 31: General Wiring Diagram

    3.3.3 General Wiring Diagram 3.3.3.1 General Wiring Diagram (For U type) The following is the standard wiring diagram for the F510 inverter (◎ indicates main circuit terminals and ○ indicates control circuit terminals). Locations and symbols of the wiring terminal block might be different due to different models of F510.
  • Page 32 3.3.3.2 General Wiring Diagram (For UE type) The following is the standard wiring diagram for the F510 inverter (◎ indicates main circuit terminals and ○ indicates control circuit terminals). Locations and symbols of the wiring terminal block might be different due to different models of F510. The description of control circuit terminals and main circuit terminals can be referred to Table 3.3.4.1, 3.3.5.1 and 3.3.5.2 Braking resistor P2/B1...

  • Page 33: Wiring For Control Circuit Terminals

    3.3.4 Wiring for Control Circuit Terminals 3.3.4.1 Wiring for Control Circuit Terminals (For U type) Control circuit terminals identification   IP00/IP20 type 200V: 1-3HP，400V: 1-3HP  R2A R2C R3A R3C R1A R1B R1C S(+) S(-) S3 S5 24V +10V MT GND GND AI1 24VG S2 S4 AO1 AO2 200V: 5HP~50HP，400V: 5HP~75HP...
  • Page 34 Table 3.3.4.1 Description of control circuit terminals Type Terminal Terminal function Signal level/ information 2-wire forward rotation/ stop command (default), multi- function input terminals * 1 2-wire reversal rotation/ stop command (default), multi- Signal Level 24 VDC function input terminals * 1 Digital (opto-isolated) Multi-speed/ position setting command 1 (default), multi-...
  • Page 35 Table 3.3.4.1 Description of control circuit terminals (Continued) Type Terminal Terminal function Signal level/ information Relay A contact (multi-function output terminal) Relay B contact (multi-function output terminal) R1A- Rating: Relay contact common terminal, please refer to R1B- 250Vac: 10 mA ~ 1A parameter group 03 in this manual for more functional 30Vdc: 10 mA ~ 1A Relay...
  • Page 36 3.3.4.2 Wiring for Control Circuit Terminals (For UE type) Control circuit terminals identification  IP00/IP20 type 200V: 1-3HP，400V: 1-3HP   R1A R1B R1C R2A R2C R3A R3C S(+) S(-) 24V +10V MT GND GND AI1 AI2  RJ45 E 24VG S2 AO1 AO2 200V: 5HP~50HP，400V: 5HP~75HP ...
  • Page 37 Table 3.3.4.2 Description of control circuit terminals Type Terminal Terminal function Signal level/ information 2-wire forward rotation/ stop command (default), multi- function input terminals * 1 2-wire reversal rotation/ stop command (default), multi- Signal Level 24 VDC function input terminals * 1 Digital (opto-isolated) Multi-speed/ position setting command 1 (default), multi-...
  • Page 38 Table 3.3.4.2 Description of control circuit terminals (Continued) Type Terminal Terminal function Signal level/ information Relay A contact (multi-function output terminal) Relay B contact (multi-function output terminal) R1A- Rating: Relay contact common terminal, please refer to R1B- 250Vac: 10 mA ~ 1A parameter group 03 in this manual for more functional 30Vdc: 10 mA ~ 1A Relay...

  • Page 39: Wiring For Main Circuit Terminals

    3.3.5 Wiring for Main Circuit Terminals 3.3.5.1 Wiring for Main Circuit Terminals (For U type) Table 3.3.5.1.1 Description of main circuit terminals (IP00/IP20 Type) 200V : 1~30HP 200V : 40~175HP Terminal 400V : 1~40HP 400V : 50~800HP R/L1 S/L2 Input Power Supply T/L3 B1／P ...
  • Page 40  Main circuit terminals identification and screw size  IP20 Type ˙ 200V : 1-3HP/ 400V: 1-3HP Terminal screw size ˙ 200V: 5-7.5HP/ 400V: 5-10HP Terminal screw size ˙ 200V: 10-15HP/ 400V: 15- 20HP Terminal screw size 3-29...
  • Page 41 ˙ 200V: 20-30HP/ 400V: 25-40HP Terminal screw size ˙ 200V: 40-50HP/ 400V: 50-75HP Terminal screw size ˙ 200V: 60-75HP/ 400V: 100-125HP Terminal screw size Power supply 400V 100HP 200V 60-75HP/ 400V 125HP ˙ 200V: 100-125HP/ 400V: 150-250HP Terminal screw size 3-30...
  • Page 42 ˙ 200V: 150-175HP/ 400V: 300-425HP Terminal screw size ˙ 400V: 530-800HP Terminal screw size 3-31...
  • Page 43 3.3.5.2 Wiring for Main Circuit Terminals (For UE type) Table 3.3.5.2.1 Description of main circuit terminals (IP00/IP20 Type) 200V : 1~30HP 200V : 40~175HP Terminal 400V : 1~40HP 400V : 50~800HP R/L1 S/L2 Input Power Supply T/L3 B1／P2  B1／P－B2：External braking resistor ...
  • Page 44  Main circuit terminals identification and screw size (For UE type)  IP20 Type ˙ 200V : 1-3HP/ 400V: 1-3HP Terminal screw size ˙ 200V: 5-7.5HP/ 400V: 5-10HP Terminal screw size ˙ 200V: 10-15HP/ 400V: 15- 20HP Terminal screw size 3-33...
  • Page 45 ˙ 200V: 20-30HP/ 400V: 25-40HP Terminal screw size ˙ 200V: 40-50HP/ 400V: 50-75HP Terminal screw size ˙ 200V: 60-75HP/ 400V: 100-125HP Terminal screw size Power supply 400V 100HP 200V 60-75HP/ 400V 125HP ˙ 200V: 100-125HP/ 400V: 150-250HP Terminal screw size 3-34...
  • Page 46 ˙ 200V: 150-175HP/ 400V: 300-425HP Terminal screw size ˙ 400V: 530-800HP Terminal screw size 3-35...
  • Page 47  Input / Output Power Section Block Diagram The following diagrams show the basic configuration of the power sections for the range of horsepower and input voltages. This is shown for reference only and is not a detailed depiction.  IP00/IP20 Type 1.
  • Page 48 7. IP00/IP20 200V: 150~175HP 8. IP00/IP20 400V: 300~425HP R/L1 R/L1 U/T1 U/T1 S/L2 S/L2 V/T2 T/L3 V/T2 T/L3 W/T3 W/T3 AC/DC AC/DC 9. IP00/IP20 400V: 535~800HP R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 AC/DC 3-37...
  • Page 49  Cooling Fan Supply Voltage Selection (400V class) The inverter input voltage range of the F510 400V class models ranges from 380 to 460Vac. In these models the cooling fan is directly powered from the power supply. Inverter models F510- 4150/ 4175/ 4215/ 4250/ 4300/ 4375/ 4425/ 4535/ 4670/ 4800-H3 requires the user to select the correct jumper position based on the inverter input voltage ("400V"...
  • Page 50  Power Input Wire Size, NFB and MCB Part Numbers The following table shows the recommended wire size, molded case circuit breakers and magnetic contactors for each of the F510 models. It depends on the application whether or not to install a circuit breaker.
  • Page 51 F510 Model Wire size (mm Power Horse power Rated Rated Main Grounding Control supply (HP) current (A) circuit E(G) line 425HP 250*2P TE-1000(1000A) CN-630 0.5～2 535HP 300*2P TE-1000(1000A) 0.5～2 670HP 300*2P TE-1200(1200A) 1000 0.5～2 800HP 300*2P TE-1200(1200A) 1000 0.5～2 *1. The main circuit terminals: R/L1, S/L2, T/L3 , U/T1, V/T2, W/T3, B1／P, B2, , . *2.

  • Page 52: Wiring Precautions

    3.3.6 Wiring Precautions  Do NOT remove any protective covers or attempt any wiring while input power is applied. Connect all wiring before applying input power. When making wiring changes after power up, remove input power and wait a minimum of five minutes after power has been turned off before starting.
  • Page 53 (C) Grounding: (1) Connect the ground terminal (E) to ground having a resistance of less than 100Ω. (2) Do not share the ground wire with other devices, such as welding machines or power tools. (3) Always use a ground wire that complies with the local codes and standards for electrical equipment and minimize the length of ground wire.

  • Page 54: Input Power And Cable Length

    3.3.7 Input Power and Cable Length  Cable size The length of the cables between the input power source and /or the motor and inverter can cause a significant phase to phase voltage reduction due to the voltage drop across the cables. The wire size shown in Tables 3.3.5.3 &...

  • Page 55: Inverter Specifications

    3.4 Inverter Specifications  Basic Specifications (a) 200V class Inverter capacity (HP) 75 100 125 Rated Output Capacity 2.9 4.0 5.5 11.4 15.2 21.3 26.2 30 41.9 52.5 64.3 76.2 95.2 118.8 152.4 171.4 (KVA) Rated Output Current (A) 7.5 10.6 14.5 22 80 110 138 169 200 250 312 Maximum Applicable Motor...
  • Page 56 *1: Take standard 4-pole induction motor as the base. *2: F510 model is designed to be used in normal duty (ND), whose overload capability is 120% for 1 min. *3: If it is greater than default carrier frequency, you need to adjust the load current based on the de-rating curve. Carrier freq.
  • Page 57  General Specifications LED keypad with seven-segment display *5 and LCD keypad (Optional HOA LCD keypad); all LCD keypad with Operation Modes parameter copy function Control Modes V/F, SLV, PMSLV with space vector PWM mode 0.1Hz～599.0Hz Frequency Control Range Output Frequency Accuracy Digital references: ±0.01％(-10 to +40℃), Analog references: ±0.1％...
  • Page 58 *1: Speed control accuracy will be different from the installation conditions and motor types. *2: The factory default carrier frequency is different from models. Communication Function Built-in RS-485 as standard (Modbus protocol with RJ45/ BACnet/ Metasys N2) PLC Function Built-in The built-in noise filter complies with EN61800-3 available for inverters 400V 75HP or below (IP20) / 400V 60HP or EMI Protection below (IP55)

  • Page 59: Inverter De-Rating Based On Carrier Frequency

    3.5 Inverter De-rating Based on Carrier Frequency Note: De-rating curve current of carrier frequency means inverter rated current. (a) 200V Models Rated Current Model 2001 2002 2003 2005 2008 200V 1~25HP Ratio 100% 100% 67% 76% 76% 80% 53% 60% 61% Model 2010 2015 2020 2025 84% 87% 67% 70%...
  • Page 60 (b) 400V Models 4001 4002 4003 Model (IP55) (IP55) (IP55) 100% 100% 100% 400V 1~30HP 100% Rated Current Model 4001 4002 4003 4005 4008 (IP20) (IP20) (IP20) Ratio 100% 83% 78% 100% 60% 50% 47% 60% Model 4010 4015 4020 4025 4030 85% 78% 77% 82% 89% 51% 47% 46% 49% 53% Carrier...
  • Page 61 Rated Current 400V 75~215HP Ratio 100% Model 4075 4100 4125 88% 81% 62% 57% Model 4150 4175 4215 87% 86% 88% 61% 60% 61% Carrier Frequency (Fc) 4KHz 5KHz 10KHz 1616KHz Rated Current 400V 250HP Ratio 100% Carrier Frequency (Fc) 2KHz 3KHz 5KHz 1616KHz...
  • Page 62 Rated Current 400V 425HP Ratio 100% Carrier Frequency (Fc) 2KHz 3KHz 5KHz 1616KHz Rated Current 400V 535~800HP 100% Ratio Carrier Frequency (Fc) 2KHz 3KHz 4KHz 5KHz 1616KHz 3-51...

  • Page 63: Inverter De-Rating Based On Temperature

    3.6 Inverter De-rating Based on Temperature Rated Current 100% Ratio Temperature 40℃ 60℃ Note: User needs to adjust the inverter rated current depending on ambient temperature to ensure the appropriate industrial application. ◆ Notes for using the PM motor 1. The inverter carry frequency (11-01) need to set upper than 6KHz. 2.

  • Page 64: Inverter Dimensions

    3.7 Inverter Dimensions 3.7.1 Standard Type (IP00/IP20) (a) 200V: 1-7.5HP(U type) 1-10HP (UE type)/ 400V: 1-10HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-2001-C-UE (5.12) (8.46) (5.91) (4.65) (7.99) (0.20) (4.9) F510-2002-C-UE (5.12) (8.46) (5.91) (4.65) (7.99) (0.20) (4.9) F510-2003-C-UE (5.12)
  • Page 65 (b) 200V: 10-30HP(U type) 15~30HP (UE type) / 400V: 15-40HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-2010-C3-U (8.27) (11.81) (8.46) (7.56) (11.26) (0.06) (13.67) F510-2015-C3-UE (8.27) (11.81) (8.46) (7.56) (11.26) (0.06) (13.67) F510-2020-C3-UE (10.43) (14.17) (8.86) (9.65) (13.39) (0.06) (22.05)
  • Page 66 (c) 200V: 40-50HP/ 400V: 50-75HP (U type) 50~100HP (UE type) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 286.5 F510-2040-C3-U (11.28) (20.67) (9.92) (8.66) (19.88) (0.13) (52.91) 286.5 F510-2050-C3-U (11.28) (20.67) (9.92) (8.66) (19.88) (0.13) (52.91) 286.5 F510-4050-C3-U (11.28) (20.67) (9.92) (8.66)
  • Page 67 (d) 200V: 60-125HP/ 400V: 100-250HP (U type) 125~250HP (UE type) (IP00) Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-2060-C3-UE (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (88.18) F510-2075-C3-UE (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (88.18) 324.5 F510-2100-C3-UE (18.07) (31.10) (12.78) (12.60) (29.92)
  • Page 68 (e) 200V: 60-125HP/ 400V: 100-250HP (U type) 125~250HP (UE type) (IP20) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 348.5 F510-2060-C3-UE (13.72) (29.13) (11.81) (9.84) (22.05) (0.06) (97.00) 348.5 F510-2075-C3-UE (13.72) (29.13) (11.81) (9.84) (22.05) (0.06) (97.00) 463.5 1105 324.5 F510-2100-C3-UE (18.25)
  • Page 69 (f) 200V: 150-175HP/ 400V: 300-425HP (IP00) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1000 F510-2150-C3-UE (27.24) (39.37) (16.14) (20.87) (10.43) (37.80) (0.06) (405.65) 1000 F510-2175-C3-UE (27.17) (39.37) (16.14) (20.87) (10.43) (37.80) (0.06) (405.65) 1000 F510-4300-C3-UE (27.17) (39.37) (16.14) (20.87) (10.43) (37.80)
  • Page 70 (g) 200V: 150-175HP/ 400V: 300-425HP (IP20) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1313 F510-2150-C3-UE (27.24) (51.69) (16.14) (20.87) (10.43) (37.80) (0.06) (427.70) 1313 F510-2175-C3-UE (27.24) (51.69) (16.14) (20.87) (10.43) (37.80) (0.06) (427.70) 1313 F510-4300-C3-UE (27.24) (51.69) (16.14) (20.87) (10.43) (37.80)
  • Page 71 (h) 400V: 535-800HP (IP00) Dimensions in mm (inch) NW in Inverter Model kg(lbs) 1356 1200 63.5 F510-4535-C3-UE (37.72) (53.38) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (739) 1356 1200 63.5 F510-4670-C3-UE (37.72) (53.38) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (739)
  • Page 72 (i) 400V: 535-800HP (IP20) Dimensions in mm (inch) NW in Inverter Model kg(lbs) 1756 1200 63.5 F510-4535-C3-UE (37.72) (69.13) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (772) 1756 1200 63.5 F510-4670-C3-UE (37.72) (69.13) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (772)

  • Page 73: Chapter 4 Keypad And Programming Functions

    Chapter 4 Keypad and Programming Functions 4.1 LCD keypad 4.1.1 Keypad Display and Keys Reverse Direction Local/ Remote Forward Direction Status Indicator Indicator Status Indicator External Reference Fault Status Indicator Indicator External Sequence Indicator LCD Display 8 button Membrane Keypad Run Status Indicator Stop Status...
  • Page 74 KEYS (8) Description RUN inverter STOP STOP inverter ▲ Parameter navigation Up, Increase parameter or reference value ▼ Parameter navigation down, decrease parameter or reference value Used to switch between Local Mode and Remote Mode REMOTE Mode: Set by parameters, controlled by control circuit terminals, communication or other ways.

  • Page 75: Keypad Menu Structure

    4.1.2 Keypad Menu Structure  Main Menu The F510 inverter main menu consists of two main groups (modes). The DSP/FUN key is used to switch between the monitor mode and the parameter group mode. Refer to Figure 4.2.2.1. Power On Power-up Monitor Mode Parameter Group Mode...
  • Page 76  Monitor Mode In monitor mode inverter signals can be monitored such as output frequency, output current and output voltage, etc…) as well as fault information and fault trace. See Fig 4.2.2.2 for keypad navigation. Monitor Mode Parameter Group Selection Mode Power ON Monitor Group...
  • Page 77  Programming Mode In programming mode inverter parameters can be read or changed. See Fig 4.1.2.3 for keypad navigation. Monitor Mode Power ON Monitor Freq Ref 12-16=005.00Hz 12-17=000.00Hz 12-18=0000.0A Parameter Parameter Parameter Group Edit Mode Group Mode Selection Mode READ READ E NT ER Edit...
  • Page 78 Parameter Group Selection Mode Parameter Code Group G01-01 Language Parameter Name Setting Value 0 English Setting Range (0~0) <0> Default Value Fig 4.1.2.4 Parameter Group Selection Mode Screen...
  • Page 79 4.2 Parameters Parameter Group Name Group 00 Basic Parameters Group 01 V/F Control Parameters Group 02 IM Motor Parameters Group 03 External Digital Input and Output Parameters Group 04 External Analog Input and Output Parameters Group 05 Multi-Speed Parameters Group 06 Automatic Program Operation Parameters Group 07 Start/ Stop Parameters...
  • Page 80 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: V/F 1: Reserved 2: SLV 00-00 Control Mode Selection 3~4: Reserved 5: PM SLV 0: Forward 00-01 Motor’s Rotation Direction 1: Reverse 0: Keypad 1: External Terminal (Control Circuit) Main Run Command Source...
  • Page 81 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Show warning if lower than minimum frequency 00-10 Minimum frequency detection Note2 1: Run as minimum frequency if lower than minimum frequency 0: PID is bound to lower limit frequency when inverter sleeps.
  • Page 82 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 00-41 User Parameter 0 00-42 User Parameter 1 00-43 User Parameter 2 00-44 User Parameter 3 00-45 User Parameter 4 00-46 User Parameter 5 Set 13-06 = 1, and enable user 00-47 User Parameter 6 parameter.
  • Page 83 Group 02 IM Motor Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 02-00 No-Load Current 0.01~600.00 25%~200% of inverter’s rated 02-01 Rated Current current. 02-02 Reserved 02-03 Rated Rotation Speed 0~60000 200V: 50.0~240.0 02-04 Rated Voltage 400V: 100.0~480.0 02-05 Rated Power 0.01~600.00...
  • Page 84 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Function Setting-S6 Switching 13: Main/Alternative Frequency Command Switching 14: Emergency Stop (Decelerate to Zero and Stop) 15: External Base block Command (Rotation freely to Stop) 16: PID Control Disable 17: Fault Reset (RESET)
  • Page 85 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 66~67: Reserved 68: Ext. Fault 2 (Note6) 69: Ext. Overload (Note6) 03-06 Reserved 03-07 0: Scan Time 4ms 03-08 (S1~S6) DI Scan Time 1: Scan Time 8ms xxx0b:S1 A Contact xxx1b:S1 B Contact...
  • Page 86 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 32: Communication Control Contacts 33: RTC Timer 1 34: RTC Timer 2 35: RTC Timer 3 36: RTC Timer 4 37: Detection Output of PID Feedback Loss 38: Brake Release...
  • Page 87 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 03-22 Reserved 03-26 0: Keep UP/DOWN frequency when stopping. 1: Clear UP/DOWN frequency when stopping. UP/DOWN Frequency Hold/ 03-27 Adjust Selection 2: Allow frequency UP/DOWN when stopping.
  • Page 88 Group 04 External Analog Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: AI1: 0~10V AI2: 0~10V 1: AI1: 0~10V AI2: 4~20mA 2: Reserved 04-00 AI Input Signal Type 3: Reserved 4: AI1: 4~20mA AI2: 0~10V 5: AI1: 4~20mA AI2: 4~20mA...
  • Page 89 Group 04 External Analog Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Output Frequency 1: Frequency Command 2: Output Voltage 3: DC Voltage 4: Output Current 5: Output Power 6: Motor Speed 7: Output Power Factor 8: AI1 Input 9: AI2 Input...
  • Page 90 Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Acceleration and deceleration time are set by 00-14 ~ 00-24 Acceleration and Deceleration 05-00 Selection of Multi-Speed 1: Acceleration and Deceleration Time are set by 05-17 ~ 05-48 Frequency Setting of 05-01 0.00~599.00...
  • Page 91 Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Deceleration Time Setting of 05-22 0.1~6000.0 10.0 Multi Speed 2 Acceleration Time Setting of 05-23 0.1~6000.0 10.0 Multi Speed 3 Deceleration Time Setting of 05-24 0.1~6000.0 10.0...
  • Page 92 Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Acceleration Time Setting of 05-45 0.1~6000.0 10.0 Multi Speed 14 Deceleration Time Setting of 05-46 0.1~6000.0 10.0 Multi Speed 14 Acceleration Time Setting of 05-47 0.1~6000.0 10.0...
  • Page 93 Automatic Program Operation Parameters Group 06 Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Frequency Setting of 06-04 0.00~599.00 30.00 (Note8) Operation -Stage 4 Frequency Setting of 06-05 0.00~599.00 40.00 (Note8) Operation -Stage 5 Frequency Setting of 06-06 0.00~599.00 50.00...
  • Page 94 Automatic Program Operation Parameters Group 06 Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Time Setting of Operation 06-27 0.0~6000.0 -Stage 11 Time Setting of Operation 06-28 0.0~6000.0 -Stage 12 Time Setting of Operation 06-29 0.0~6000.0 -Stage 13 Time Setting of Operation 06-30...
  • Page 95 Group 07: Start /Stop Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Momentary Power Loss/ Fault 0: Disable 07-00 Restart Selection 1: Enable 07-01 Fault Auto-Restart Time 0~7200 Number of Fault Auto-Restart 07-02 0~10 Attempts 07-03 Reserved 0: When the external run command...
  • Page 96 Group 07: Start /Stop Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1: Disable 0: Speed search start Start Selection after Fault 07-27 during SLV Mode 1: Normal Start 0: Speed search start Start Selection after External 07-28 Base Block 1: Normal Start...
  • Page 97 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV xxx0b: Stall prevention is enabled in acceleration. xxx1b: Stall prevention is disabled in acceleration. xx0xb: Stall prevention is enabled in deceleration. xx1xb: Stall prevention is disabled in deceleration.
  • Page 98 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV (AVR) 1: Disable 0: Disable Selection of Input Phase Loss 08-09 Protection 1: Enable 0: Disable Selection of Output Phase 08-10 Loss Protection 1: Enable 08-11 Reserved 08-12...
  • Page 99 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Deceleration to Stop Operation Selection of 08-24 1: Coast to Stop External Fault 2: Continuous Operation 0: Immediately Detect when the Detection selection of Power is Supplied.
  • Page 100 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1：Fire Mode Speed (08-52) Selection of Fire Mode 2：Maximum Output Frequency (01-02) Detection Level of Fire Mode 08-56 0.0~100 80.0 Note6 AI2 Signal Delay Time of Fire Mode AI2 08-57 0.0~10.0 Note6...
  • Page 101 Group 09: Communication Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1: Coast to Stop when Communication Fault Occurs. 2: Deceleration to Stop Based on Deceleration Time 2 when Communication Fault Occurs. 3: Keep Operating when Communication Fault Occurs.
  • Page 102 Group 10: PID Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 10-05 Proportional Gain (P) 0.00~10.00 3.00 10-06 Integral Time (I) 0.00~100.00 7.00 10-07 Differential Time (D) 0.00~10.00 0.00 10-08 Reserved 10-09 PID Bias -100.0~100.0 10-10 PID Primary Delay Time 0.00~10.00 0.00...
  • Page 103 Group 10: PID Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 3: PSI 4: GPH 5: GPM 6: IN 7: FT 8: /s 9: /m 10: /h 11: °F 12: inW 13: HP 14: m/s 15: MPM 16: CMM 17: W...
  • Page 104 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Allow Forward and Reverse Rotation 11-00 Direction Lock Selection 1: Only Allow Forward Rotation 2: Only Allow Reverse Rotation 0: Carrier Output Frequency Tuning 11-01 Carrier Frequency 1: 1~16: 1~16KHz 0: Disable...
  • Page 105 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Disable 11-29 Auto De-rating Selection 1: Enable Variable Carrier Frequency 11-30 2~16 Max. Limit Variable Carrier Frequency 11-31 1~16 Min. Limit Variable Carrier Frequency 11-32 00~99 Proportional Gain...
  • Page 106 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 11-49 Reserved 11-50 0: Disable Braking Selection of Zero 11-51 Speed 1: Enable 11-52 Reserved 11-53 Initialization of Cumulative 0: Do not Clear Cumulative Energy 11-54 Energy 1: Clear Cumulative Energy...
  • Page 107 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Upper Limit of Preventing 11-70 5.00 0.01~100.00 Note2 Oscillation 3 Time Parameter of 11-71 0~30000 Note2 Preventing Oscillation 3 Switch Frequency 1 for 11-72 0.01~300.00 30.00 Note2...
  • Page 108 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 00000~77777 From the leftmost bit, it displays the screen when press DSP key in order. 0: No display Display Screen Selection 1: Output Current 12-00 00321 (LED)
  • Page 109 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV LED display is shown as below no input correspondences to input and output Status display of digital input 12-05 terminal (LED / LCD) LCD display is shown as below 0：OPEN 1：CLOSE Input Terminal(S6)
  • Page 110 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Display motor’s current rotation speed in VF/SLV mode Motor’s rotation speed = output 12-22 Motor’s Rotation Speed power x(120/motor’s pole number) In PG/SV mode, motor’s rotation speed is calculated by feedback frequency.
  • Page 111 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV PID controller (100% corresponds to the maximum frequency set by 01-02 or 01-16) 12-40 Reserved Display the heatsink temperature ℃ 12-41 Heatsink Temperature of IGBT temperature. LCD Display: 1: CRC Error 1: Data length Error...
  • Page 112 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 12-45 Recent Fault Message Display current fault message 12-46 Previous Fault Message Display previous fault message Display previous two fault 12-47 Previous Two Fault Messages messages Previous Three Fault Display previous three fault...
  • Page 113 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Accumulative Electricity Price 12-70 0 ~ 60000 (10000$) 12-71 Flow Meter Feedback 1 ~ 50000 12.01.0 12-72 RTC Date 12.01.01 ~ 99.12.31 12-73 RTC Time 00:00 ~ 23:59 00:00 12-74 Operating Pressure Setting...
  • Page 114 Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 2: All parameters are writable. 13-07 Parameter Password Function 00000~65534 00000 0: No Initialization 2: 2 wire Initialization (220/440V, 60Hz) 3: 3 wire Initialization (220/440V, 60Hz) 4: 2 wire Initialization (230/415V, 50Hz)
  • Page 115 Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Message Display Previous Three Fault 13-23 Previous Three Fault Message Note2 Message Display Previous Four Fault 13-24 Previous Four Fault Message Note2 Message Display Previous Five Fault 13-25 Previous Five Fault Message Note2...
  • Page 116 Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Previous Twenty Six Fault Display Previous Twenty Six Fault 13-46 Note2 Message Message Previous Twenty Seven Fault Display Previous Twenty Seven 13-47 Note2 Message Fault Message Previous Twenty Eight Fault...
  • Page 117 Group 14: PLC Setting Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 14-31 AS3 Set Value 2 0~65534 Note7 14-32 AS3 Set Value 3 0~65534 Note7 14-33 AS4 Set Value 1 0~65534 Note7 14-34 AS4 Set Value 2 0~65534 Note7 14-35 AS4 Set Value 3...
  • Page 118 Group 15: PLC Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 15-23 C8 Current Value 0~65534 15-24 AS1 Results 0~65534 15-25 AS2 Results 0~65534 15-26 AS3 Results 0~65534 15-27 AS4 Results 0~65534 15-28 MD1 Results 0~65534 15-29 MD2 Results 0~65534...
  • Page 119 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 5~82 (Parameter 12-05~12-82) When using LCD to operate, the 16-00 Main Screen Monitoring monitored item displays in the first line. (default is frequency command) 5~82 (Parameter 12-05~12-82) When using LCD to operate, the...
  • Page 120 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 11: °F 12: inW 13: HP 14: m/s 15: MPM 16: CMM 17: W 18: KW 19: m 20: °C 21: RPM 22: Bar 23: Pa Note4 24: KPa...
  • Page 121 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 16-18 P2 Start Time 00:00 ~ 23:59 08:00 16-19 P2 Stop Time 00:00 ~ 23:59 18:00 16-20 P2 Start Date 1:Mon,2:Tue,3:Wed, 4:Thu,:5:Fri,:6:Sat,7:Sun 16-21 P2 Stop Date 16-22 P3 Start Time 00:00 ~ 23:59 08:00...
  • Page 122 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Off 1: By Timer 1 2: By Timer 2 16-36 Selection of RTC Speed 3: By Timer 3 4: By Timer 4 5: By Timer 1+2 xxx0b: RTC Run1 Forward Rotation...
  • Page 123 Group 17: IM Motor Automatic Tuning Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 400V: 100~480 0.01~600.00 ￭1 17-09 Motor Excitation Current (15%~70% motor rated current) 0: Disable 17-10 Automatic Tuning Start 1: Enable 0: No Error 1: Motor Data Error 2.
  • Page 124 Group 20 Speed Control Parameters* Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 20-00 ASR Gain 1 0.00~250.00 3.00 SLV: 0.500 20-01 ASR Integral Time 1 0.001~10.000 PMSLV :0.08, 20-02 ASR Gain 2 0.00~250.00 3.00 SLV: 0.500 20-03 ASR Integral Time 2 0.001~10.000...
  • Page 125 Group 21 Torque Control Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 21-00 Reserved 21-04 21-05 Positive Torque Limit 0~160 21-06 Negative Torque Limit 0~160 Forward Regenerative Torque 21-07 0~160 Limit Reversal Regenerative Torque 21-08 0~160 Limit Group 22: PM Motor Parameters-...
  • Page 126 Group 22: PM Motor Parameters- only available when PM Control Mode is selected Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0. No Error 1~4: Reserved 5: Circuit tuning time out. 6: Reserved 7: Other motor tuning errors Fault History of SLV PM Motor 8: Reserved 22-22...
  • Page 127 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Pump Pressure Command 0: Set by 23-02/12-74 23-04 Source 1: Set by AI 0: Display of Target and Pressure Feedback * 23-05 Display Mode Selection 1: Only Display Target Pressure 2: Only Display Feedback Pressure...
  • Page 128 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Detection Time of Multiple 23-30 Pumps in Parallel Running 0.0 ~ 30.0 Start 0: Disable 1: Pressure Setting and Run/Stop Synchronous Selection of 23-31 Multiple Pumps in Parallel 2: Pressure Setting...
  • Page 129 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Maximum Flow Warning Time 23-49 0.0 ~ 255.0 of Feedback Maximum Flow Stop Time of 23-50 0.0 ~ 255.0 Feedback Minimum Flow Value of 23-51 0.01 ~ 99.00 10.00...
  • Page 130 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 2: High Flow Warning or Error 0: Disable 23-77 Low Flow Setting 1: Low Flow Warning Note5 2: Low Flow Warning or Error 0: Disable Selection of Loss Pressure 23-78...
  • Page 131 Group 24 Pump Control Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV x1xxb: Relay 3 Enable 0xxxb: Relay 4 Disable 1xxxb: Relay 4 Enable xxx0b: Relay 5 Disable xxx1b: Relay 5 Enable xx0xb: Relay 6 Disable xx1xb: Relay 6 Enable 24-02 Selection of Relay 5-8 Function 0000b...
  • Page 132 4.3 Description of Parameters Group 00-Basic Parameters 00- 00 Control Mode Selection 【0】: 【1】: Reserved 【2】: Range 【3】: Reserved 【4】: Reserved 【5】: PMSLV The inverter offers the following control modes: 00-00=0: V/F Mode Select the required V/F curve (01-00) based on your motor and application. Perform a stationary auto-tune (17-00=2).
  • Page 133 00- 03 Alternative Run Command Source Selection 【0】: Keypad control 【1】: External terminal control 【2】: Range Communication control 【3】: 【4】: 00-03=0: Keypad Control Use the keys (Stop/ Run or FWD/ REV) in the keypad via the setting of 00-03=0 to run the inverter (please refer to section 4.1 for details on the keypad).
  • Page 134 ■ 3-wire operation For 3-wire operation set any of parameters 03-02 to 03-05 (terminal S3 ~ S6) to 26 to enable 3-wire operation in combination with S1 and S2 terminals set to operation command and stop command. Parameter 13-08 for 3-wire program initialization, multi-function input terminal S1 is set to run operation, S2 for stop operation and S5 for forward/reverse command.
  • Page 135 ■ 2-wire self holding (latching) operation Set one of parameters, 03-00 to 03-05 (terminal S1 ~ S6), to 53 in order to enable 2-wire self holding operation. After this mode is enabled, set terminal S1 (03-00=0) to forward and S2 (03-01=1) to reverse run command.
  • Page 136 00- 04 Language Selection (for LCD only) 【0】: English 【1】: Simple Chinese Range 【2】: Traditional Chinese 【3】: Turkish It is only for LCD keypad to select. This parameter is not allowed to be modified when 13-08 (restore factory setting) is active but it is still initialized in inverter software V1.3). 00-04 = 0: English Display 00-04 = 1: Simple Chinese Display 00-04 = 2: Traditional Chinese Display...
  • Page 137 Remark Voltage Current 04-00 Setting Dipswitch SW2 (Default ‘V’) Default 04-05=”10” input input (Default = 1) AI1 – Analog ------ ------ ------ 0 ~ 10V ------ Input 1 Set to ‘V’ AI2 – Analog 0: AI2 0~10V 0 ~ 10V ------ Set 04-05=”10”...
  • Page 138 00- 07 Main and Alternative Frequency Command Modes 【0】: Main reference frequency Range 【1】: Main frequency + alternative frequency When set to 0, the reference frequency is set by the main reference frequency selection of parameter 00-05. When set to 1, the reference frequency is sum of the main reference frequency (00-05) and alternative frequency (00-06).
  • Page 139 【0.1~109.0】% Range Set the maximum frequency reference as a percentage of the maximum output frequency. Maximum output frequency depends on motor selection. Motor 1: Maximum frequency parameter 01-02. Motor 2: Maximum frequency parameter 01-16. 00-13 Lower Limit Frequency 【0.0~109.0】% Range Set the minimum frequency reference as a percentage of the maximum output frequency.
  • Page 140 【0.1~6000.0】 Sec Range 00-24 Deceleration Time 4 【0.1~6000.0】 Sec Range 00-25 Switching Frequency of Acceleration and Deceleration 【0.00~599.00】Hz Range Acceleration time is the time required to accelerate from 0 to 100% of maximum output frequency. Deceleration time is the time required to decelerate from 100 to 0% of maximum output frequency. Motor 1: Maximum frequency is set by parameter 01-02 and Motor 2 Maximum frequency is set by parameter 01-16.
  • Page 141 Set acceleration / deceleration switch over frequency parameter 00-25 to a value greater than 0 to automatically switch between Tacc1 (00-14) / Tdec1 (00-23) and Tacc4 (00-24) / Tdec4 (00-15). Tacc1 (00-14) / Tdec1 (00-23) are active when the output frequency < 00-25 and Tacc4 (00-24) / Tdec4 (00-15) are active when the output frequency >= 00-25.
  • Page 142 removed before the inverter can be restarted. Please refer to Figure 4.3.8. The emergency stop function can be used to stop inverter in case of an external event. Multi-function digital input terminals (03-00 ~ 03-05) set to 15: When the base block input is activated the inverter output will turn off and the motor will coast to a stop.
  • Page 143 Note: Before setting up 00-32 Application, it should do initialized setting (parameter 13-08) first. When setting 00-32, the I/O port function changed automatically. To avoid accident,be sure to confirm the I/O port signal of inverter and external terminal control (1) Water supply pump Parameter Name Value...
  • Page 144 HVAC Parameter Name Value 00-00 Control mode selection 0 : V/F 11-00 Direction lock selection 1 : Forward direction only 11-01 Carrier frequency 8.0kHz Momentary power loss/ fault restart 07-00 1 : Enable selection 07-32 Speed Search Mode Selection 0 : Disable 10-03 PID Control Mode xxx1b: PID Enable...
  • Page 145 00- 33 Modified Parameters 【0】: Disable Range 【1】: Enable Note: only for LCD keypad. This parameter automatically lists all the adjusted parameters. When the default value is adjusted and 00-33=1, it will list all the parameters different from default values in the advanced modes and these parameters can be edited directly.
  • Page 146  User Parameter Setting (00-41 ~ 00-56) (only for LCD ) 00- 41 User Parameter 0 Function Setting 00- 42 User Parameter 1 Function Setting 00- 43 User Parameter 2 Function Setting 00- 44 User Parameter 3 Function Setting 00- 45 User Parameter 4 Function Setting 00- 46 User Parameter 5 Function Setting...
  • Page 147 Example 1: Set 03-00 (Multi-function terminal Function Setting-S1) to user parameter 0 (00-41) Steps LCD Display Descriptions Group 00 Basic Func. 01 V/F Pattern Select the start parameter group (00) in the advanced modes. 02 Motor Parameter PARA -41. User P0 Press (READ/ ENTER) key and ▲...
  • Page 148 Example 2: After one or more parameters in 00-41 ~ 00-56 are set, user parameters settings are as follows. Step LCD Display Descriptions Group 13 Driver Status Select the start parameter group (03) in the advanced modes. 14 PLC Setting 15 PLC Monitor PARA -06.
  • Page 149 Step LCD Display Descriptions Press ▲ (Up) / ▼ (Down) key to change the setting value to 2. Use Edit 00-41 S1 Function Sel (READ/ ENTER) key to save the setting value. When the selected setting value does not flash again, the setting (00~57) value will be saved to 00-41 and 03-00 simultaneously.
  • Page 150 [ Subdirectory ] [ READ / ENTER ] [ Main Screen ] [ Main Menu ] READ ENTER PARA Monitor Group Freq Ref -00 KVA Sel 12 – 16 = 000 . 00Hz 13 Driver Status -01 S/W Version 1 ---------------------------------- 14 PLC Setting -02 Elapsed Time1...
  • Page 151 Group 01-V/F Control Parameters 01- 00 V/F Curve Selection 【0~FF】 Range ＊When restore factory setting (13-08), this parameter will not be changed. The V/F curve selection is enabled for V/F mode. Make sure to set the inverter input voltage parameter 01-14.
  • Page 152 Table 4.3.2 1 - 30HP V/F curve selection Type Specification 01-00 V/F curve Type Specification 01-00 Starting Torque 50Hz 50Hz High 15.2 14.6 Starting Torque (Hz) 0 1.3 (Hz) 1.3 2.5 60Hz Starting F (Def. Saturation Torque Value) 60Hz 60Hz 15.2 High 14.6...
  • Page 153 Table 4.3.3 40HP and above V/F curve selection Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High 16.0 15.3 Starting (Hz) 0 1.3 Torque (Hz) 1.3 2.5 60Hz Starting F (Def. Saturation Torque Value) 60Hz 60Hz 16.0...
  • Page 154 Maximum Output Frequency 01- 02 【 】Hz Range 4.8~ Maximum Output Voltage 01- 03 【 】V 200V: 0.1~255.0 Range 【 】V 400V: 0.2~510.0 Middle output frequency 2 01- 04 【 】Hz Range 0.0~ Middle Output Voltage 2 01- 05 【 】V 200V: 0.0~255.0...
  • Page 155 Output Voltage - 03 ) Vmax - 13) Vbase - 05 ) Vmid - 07) Vmid - 09) Vmin Output Frequency Fmin Fmid Fmid Fbase Fmax (Hz) ( 01- 08) ( 01- 06) ( 01- 04) (01- 12) ( 01- 02) Figure 4.3.10 Custom V/F curve When setting the frequency related parameters for a custom V/F curve values make sure that: ≧...
  • Page 156 01-10 Torque Compensation Gain 【 】 Range 0.0~2.0 In V/F mode the inverter automatically adjusts the output voltage to adjust the output torque during start or during load changes based on the calculated loss of motor voltage. The rate of adjustment can be changed with the torque compensation gain parameter. Refer to the torque compensation gain adjustment shown in Figure 4.3.11.
  • Page 157 01-14 Input Voltage Setting 【 】V 200V: 155.0~255.0 Range 【 】V 400V: 310.0~510.0 The minimum input voltage of inverter is 0.1V. Set the inverter input voltage (E.g. 200V / 208V / 230V / 240V or 380V / 415V / 440V / 460V / 480V). This parameter is used as a reference for predefined V/F curve calculation (01-00 = 0 to E), over-voltage protection level, stall prevention, etc…...
  • Page 158 Group 02-IM Motor Parameter 02- 00 No-load Current 【0.01~600.00】A Range 02- 01 Rated Current Range 25%~200% of inverter’s rated current. 02-03 Rated Rotation Speed 【0~60000】rpm Range 02- 04 Rated Voltage 200V:【50.0~240.0】V Range 400V: 【100.0~480.0】V 02- 05 Rated Power 【0.01~600.00】KW Range 02-06 Rated Frequency 【4.8~599.0】Hz...
  • Page 159 Set the motor rated voltage according to the motor nameplate. (5) Rated frequency of motor (02-06) Set the motor rated frequency according to the motor nameplate. (6) Rated rotation speed of motor (02-03) Set the motor rpm according to the motor nameplate. (7) No-load motor voltage (02-19) Parameter determines the rated flux during motor’s rated rotation in SLV control mode.
  • Page 160 In V / F control mode, the output current is greater than the no-load current with slip compensation is enabled. Note: The value of 02-01 needs to be greater than the value set in parameter 02-00, otherwise warning message "SE01" out of range error will be displayed. Figure 4.3.12 Y-equivalent model of an induction motor (13) Motor Leakage Inductance Ratio (02-33) ...
  • Page 161 Group 03- External Digital Input and Output Parameters Multi-function terminal function setting – S1 03- 00 Multi-function terminal function setting – S2 03- 01 Multi-function terminal function setting – S3 03- 02 Multi-function terminal function setting – S4 03- 03 Multi-function terminal function setting –...
  • Page 162 【55】: RTC Time Enable 【56】: RTC Offset Enable 【57】: Forcing Frequency Run 【58】: Run Permissive Function 【63】: Switch to Tolerance Range of Constant Pressure 2 【64】: Reserved 【65】: Short-circuit braking 【66】: Reserved 【67】: Reserved 【68】: External Fault 2 【69】: External Overload *1: It can not be selected on the items 15, 19, 33, and 34 while using the permanent magnetic (PM) motor Refer to the multi-function digital input and related parameters in the following Fig.
  • Page 163 Table 4.3.4 Multi-function digital input setting (03-00 ~ 03-05) (“O”: Enable, “X”: Disable) Function Control mode Value Description Name LCD Display V/F SLV 2-wire type 2-Wire 2- wire (ON : Forward operation (Forward command). (FWD-RUN) operation) 2-wire type 2-Wire 2- wire (ON : Reverse operation (Reverse command).

  • Page 164: Parameters

    Function Control mode Value Description Name LCD Display V/F SLV ON: Manual energy saving control is Manual Energy Energy saving based on the settings of 11-12 and Saving Function 11-18. PID Integral Reset PID I-Reset ON: PID integral value reset 22~23 Reserved Reserved Reserved...
  • Page 165 Function Control mode Value Description Name LCD Display V/F SLV ON: After power is input，the inverter ignores the operation command Unattended Start OFF: After power is input，the inverter will Protection (USP) return the operation status before power is cut off. 51~52 Reserved Reserved Reserved...
  • Page 166 Table 4.3.5 Multi-speed operation selection Multi-function digital input (S1 ~ S6) Multi-speed Multi-speed Multi-speed Multi-speed Speed Frequency selection frequency frequency frequency frequency frequency reference Frequency command 0 ( 05-01) or main speed frequency (04-05=0) Auxiliary speed frequency or (04-05≠0) Frequency command 1 (05-02) Frequency command 2 (05-03) Frequency command 3 (05-04)
  • Page 167 Frequency Reference (05-08) (05-07) (05-06) aux. speed (05-05) master speed (05-04) (05-03) (05-02) (05-01) (00-18) speed speed speed speed speed speed speed speed speed Termina (S1) Forward RUN Multi - step (S5) speed Ref 1 Multi - step (S6) speed Ref 2 Multi - step (S7) speed Ref 3...
  • Page 168 command via the external multi-function digital input terminal and 00-02=1 (external terminals) & 00-05=2 (terminal command UP/DOWN) & 03-00~03-05=8 (UP command)/ 9 (DOWN command). The inverter output frequency runs UP/ DOWN command with the setting of acceleration/ deceleration time. Note: SE02 DI terminal Error will be displayed when: Only the UP or DOWN command function is set.
  • Page 169 Refer to 03-40 UP/ DOWN frequency width setting for using other functions of UP/ DOWN. (It is enabled in inverter software V1.12) Frequency reference retention is active when parameter 11-58 is set to 1 and the frequency reference is saved when power is lost and retrieved when power is restored. *1: When 11-58 = 1 and the operation command is active, the output frequency will accelerate to the previously stored frequency command.
  • Page 170 active, the frequency reference and output frequency will remain at zero. 03-0X =12: Main/Alternative Run command Switching Run command source is set by alternative run command (00-03) when function terminal is active. When function terminal is set to 27 (Local/ Remote control selection), the priority will higher than the switch of main/ alternative run command.
  • Page 171 Note: The frequency will depend on parameter 00-05 (reference frequency) to determine the source of frequency input. Refer to the descriptions of parameter 00-05 and 00-06 for details. 03-0X =17: Fault reset The output becomes active when the inverter trips on a fault. Upon an inverter fault the inverter output will turn off (base block) and the keypad displays the dedicated fault message.
  • Page 172 03-0X =28: Remote mode selection Switch between terminal source and communication (RS-422/RS-485) source for frequency reference and operation command. In Remote mode, indicators of SEQ and REF are on; you can use terminals AI1 and AI2 to control the frequency command, and use terminals S1, S2 or communication terminal RS-485 to control the operation command.
  • Page 173 03-0X =30: Acceleration/ Deceleration Setting Command 2 When it is ON, the inverter will be active depends on the acceleration time 2 of 00-16 and deceleration time 2 of 00-17. 03-0X =31: Inverter overheat warning When input is active the inverter displays warning message "OH2" and continues operation. Deactivating the input reverts back to the original display.
  • Page 174 03-0X =50: Unattended Start Protection (USP) When input is active prevents inverter from starting automatically when a run command is present at time of power-up. Please refer to Fig.4.3.21a for more details. Figure 4.3.21a Unattended Start Protection 03-0X =53: 2-Wire Self Holding Mode (Stop Command). Refer to the “2-wire operation with hold function”...
  • Page 175 03-0X =63: Switch to Tolerance Range of Constant Pressure 2 When using in PUMP mode (23-00=1), the tolerance range of constant pressure (23-09) will be used for waking up the inverter. When digital input terminal enables, the tolerance range of constant pressure 2 (23-34) will be used.
  • Page 176 03- 09 Multi-function Terminal S1-S4 Type Selection 【xxx0b】：S1 A contact 【xxx1b】：S1 B contact 【xx0xb】：S2 A contact 【xx1xb】：S2 B contact Range 【x0xxb】：S3 A contact 【x1xxb】：S3 B contact 【0xxxb】：S4 A contact 【1xxxb】：S4 B contact 03- 10 Multi-function Terminal S5-S6 Type Selection 【xxx0b】：S5 A contact 【xxx1b】：S5 B contact Range 【xx0xb】：S6 A contact...
  • Page 177 【32】: Communication Control Contacts 【33】: RTC Timer 1 【34】: RTC Timer 2 【35】: RTC Timer 3 【36】: RTC Timer 4 【37】: Detection Output of PID Feedback Loss 【38】: Brake Release 【42】: Over-High Pressure 【43】: Over-Low Pressure 【44】: Loss of Pressure Detection 【45】: PID Sleep 【46】: Over-High Flow 【47】: Over-Low Flow...
  • Page 178 Function Control Mode Value Description Name LCD Display V/F SLV Automatic Auto Restart ON: the period of automatic restart Restart Reserved Reserved Reserved Baseblock Baseblock ON: During baseblock 10~11 Reserved Reserved Reserved Over-Torque Over Torque ON: Over torque detection is ON Detection Current Agree Current Agree ON: Output current >...
  • Page 179 Function Control Mode Value Description Name LCD Display V/F SLV Brake Release Brake Relase ON: Brake Release Over-High High PSI ON:High PSI Warning/Fault Pressure Over-Low Low PSI ON: Low PSI Warning/Fault Pressure Loss of Pressure Fb PSI ON: Fb PSI Fault Detection PID Sleep PID Sleep...
  • Page 180 Output is active when the output frequency falls within the frequency detection width (03-14) of the set frequency detection level (03-13). 03-1X=4: Frequency detected 1 Output is active when the output frequency rises above the frequency detection level (03-13) + frequency detection width (o3-14) and deactivates when the output frequency falls below frequency detection level (o3-13).
  • Page 181 Output Frequency 01-08(Fmin) Zero Speed Figure 4.3.23 Zero-speed operation 03-1X=21: Inverter Ready Output is active when no faults are active and the inverter is ready for operation. 03-1X=22: Undervoltage Detection Output is active when the DC bus voltage falls below the low voltage detection level (07-13). 03-1X=23: Source of operation command Output is active in local operation command.
  • Page 182 Output is active when communication control is active. 03-1X=37: Detection Output of PID Feedback Loss When PID feedback loss occurs (refer to parameters setting 10-11~10-13), this function will be ON. 03-1X=38: Brake Release When this function is ON, Break release is enabled. Refer to parameters descriptions of 03-41~03-42. 03-1X=42: Over-High Pressure Refer to the setting of parameters 23-12~23-14 for the warning / fault.
  • Page 183 03-45 Frequency Detection Width 2 【0.1~25.5】 Hz Range 03-46 Frequency Detection Level 3 【0.0~599.0】 Hz Range 03-47 Frequency Detection Width 3 【0.1~25.5】 Hz Range 03-50 Frequency Detection Level 4 【0.0~599.0】 Hz Range 03-51 Frequency Detection Level 5 【0.0~599.0】 Hz Range 03-52 Frequency Detection Level 6 【0.0~599.0】...
  • Page 184 Function Detection operation of frequency confirmation Description Output frequency detection 1  Output 03-14 signal is ON in acceleration when Frequenc the output frequency rises above 03-13 03-13 the frequency detection level time (03-13) + frequency detection 03-14 Output width (03-14). 03-13 03-13 Frequency...
  • Page 185 Function Detection operation of frequency confirmation Description Output frequency detection 5  signal is ON in acceleration when 03-47 Output Frequency the output frequency rises above 03-47 03-46 the frequency detection level 3 time (03-46) + frequency detection 03-47 width 3 (03-47). Output 03-46 03-46...
  • Page 186 03-15 Current Agree Level Range 【0.1~999.9】 A 03-16 Delay Time of Current Agree Detection Range 【0.1~10.0】 Sec 03-53 Current Agree Level 2 【0.0~999.9】A Range Note: The Maximum Value of 03-53 will be limited by Setting Value of 03-15  03-11=13: Relay is active when output current is larger than that in 03-15. ...
  • Page 187 Timing Diagram: 100% I Load Current 03-48 Operation Command 03-49 The continuous time set by parameter 03-49 is not 03-11 Constant reached, the relay is Relay 100msec disabled. 03-17 Setting of Mechanical Brake Release Level Range 0.00~599 03-18 Setting of Mechanical Brake Operation Level Range 0.00~599 When 03-11=14,...
  • Page 188 When 03-17≥03-18, timing diagram is as follows: 03-17 03-18 STOP Operation 03-11=14 03- 19 Relay (R1A-R3C) Type 【xxx0b】：R1A normally open 【xxx1b】：R1A normally close 【xx0xb】：R2A normally open 【xx1xb】：R2A normally close Range 【x0xxb】：R3A normally open 【x1xxb】：R3A normally close 【x0xxb】：R4A normally open 【x1xxb】：R4A normally close 03- 29 Photo-coupler Output Selection (DO2-DOG)
  • Page 189 03- 30 Pulse Input Selection 【0】：Common Pulse Input Range 【1】：PWM (Pulse Width Modulation) *1: It is new added in inverter software V1.12. There are two modes in pulse input selection: Common Pulse Input 03-30=0: Pulse Input (PI) = the selected frequency divided by pulse input scaling (set by 03-31), corresponding to the maximum output frequency of motor 1 (01-02).
  • Page 190 03-31 Pulse Input Scaling 【5 】Hz Range 0~32000 Pulse input scaling, 100% = Maximum pulse frequency. Pulse Input Gain 03- 32 【 】% Range 0.0~1000.0 Target value (03-03) in % = Pulse input frequency scaled to 100% based on maximum pulse frequency (03-31) times the gain (03-32) + bias (03-33).
  • Page 191 03- 37 Timer ON Delay (DI/DO) 【 】Sec Range 0.0~6000.0 03-38 Timer OFF Delay (DI/DO) 【 】Sec Range 0.0~6000.0 Enable the timer function be setting one of multi-function input parameters 03-00~03-05 (S1 to S6) to 35 (timer function input) and one of multi-function output parameters 03-11, 03-12, 03-39 (R1A-R1C to R3A- R3C) to 27 (timer function output).
  • Page 192 Mode3: When 03-40 is not set to 0Hz and terminal conduction time is larger than 2 sec, frequency variation depends on acceleration/ deceleration. Setting Frequency （Hz） Upper limit of frequency △Hz reference △ H1 Real Output Frequency Lower limit △ H2 of frequency reference 2Sec...
  • Page 193 03- 41 Torque Detection Level 【0~150】% Range 03-42 Delay Time of Braking Action 【0.00~65.00】Sec Range *1: It is new added in inverter software V1.2 Function of Brake Release: It requires function of frquecny agree to use, shown as the following figure. When output frequency is larger than frequency detection level (03-13) and output torque is larger than torque detection level (03-41) during Inverter operation, it will delay braking action delay time (03-42) and then release brake.
  • Page 194  03-43=1(Acceleration/ Deceleration Time 2)  Acceleration/ Deceleration Time 1 ＞ Acceleration/ Deceleration Time 2 Upper Limit of Frequency UP/DOWN Reference △Hz △ H1 Command Slope Frequency △Hz Lower Limit of △ H2 Frequency Reference Upper Limit of Frequency Reference △...
  • Page 195 Ex2：  03-43=1(Acceleration/ Deceleration Time 2)  Acceleration/ Deceleration Time 1 ＜ Acceleration/ Deceleration Time 2 Upper Limit Frequency UP/DOWN reference △Hz △ H1 Command Slope Frequency Lower Limit △ H2 Frequency reference Upper Limit Frequency △H4 reference △ H3 Output Frequency Lower Limit...
  • Page 196 Group 04 External Analog Input and Output Parameters 04- 00 AI Input Signal Type 【0】: AI1 0~10V AI2 0~10V 【1】: AI1 0~10V AI2 4~20mA 【2】: Reserved Range 【3】: Reserved 【4】: AI1 4~20mA AI2 0~10V 【5】: AI1 4~20mA AI2 4~20mA AI Input Signal Type on I/O expansion card 04- 09 【0】: AI3 0~10V...
  • Page 197 【0.0~1000.0】% Range 04- 23 AI3 Bias 【-100.0~100.0】% Range *1: The parameters are available when the I/O expansion card installed. For Standard U type: Refer to the followings for the details of parameter 04-00 (AI input signal type) AI2=0~10V, Set 04-00=0, tune SW2 on the control board ro V. AI2=0~20mA, Set 04-00=0, tune SW2 on the control board to I.
  • Page 198 Frequency Frequency Reference Reference Bias = positive 200% +100% Bias = 0% Gain: 200% Gain: 100% 100% Bias = Negative Terminal Terminal AI1,AI2 AI1,AI2 -10V -10V (4mA) analog input analog input (4mA) (20mA) (20mA) -200% 100% Gain Bias Figure 4.3.26 Gain and bias operations (for frequency reference signal) AI negative characteristics 04-04 ( Through the following figure negative characteristics diagram find out the AI Input 10V, -10V, or 20mA...
  • Page 199 (1) AI1 signal filtering time (04-01) (2) AI2 signal filtering time (04-06) (3) AI3 signal filtering time (04-21) All analog inputs (AI1, AI2, AI3) have a 1 order programmable input filter that can be adjusted when noise is present on each of the incoming analog signal to prevent erratic drive control. The filter time constant (range: 0.00 to 2.00 seconds) is defined as the time that the input step signal reaches 63% of its final value.
  • Page 200 Function Control mode Value Description Name LCD Display V/F SLV Adjust the action level (30% ~ Stall Prevention Level 200%) of stall prevention in Run Stall Level During Running operation based on analog input. The inverter rated current =100% Adjust the lower limit (0 ~ 100%) of frequency command based on analog input, the maximum output = 100%.
  • Page 201 Frequency Reference 04 - 02 = 100% 100% 04 - 02 × FGAIN = 50% Terminal AI1 input voltage Figure 4.3.29 Frequency reference gain adjustment (example) 04-05/04-10=2: Frequency Reference bias (FBIAS) Multi-function analog input terminal AI2 can be used to adjust the frequency reference bias of AI1. The total frequency reference bias of terminal AI1 is the sum of internal bias set by parameter 04-03 and FBIAS.
  • Page 202 VBIAS 100% Terminal AI2 analog input -10V (20mA) (4mA) Figure 4.3.32 Bias adjustment 04-05/04-10=4: Acceleration and deceleration coefficient (K) Multi-function analog input AI2/AI3 can be used to adjust the acceleration and deceleration time coefficient. The actual acceleration and deceleration time is calculated as follows: Acceleration / Deceleration time (00-14 ~ 00-17, 00-21~ 00-24) Actual accel /decel time = Acceleration/ Deceleration time setting is 100% (00-14~00-17, 00-21~00-24).
  • Page 203 DC Injection Braking Current 100% Terminal AI2 analog input -10V (20mA) (4mA) Figure 4.3.34 DC braking current adjustment 04-05/04-10=6: Over-torque detection level Multi-function analog input AI2/AI3 can be used to adjust the over-torque detection level. 100% of inverter rated current (V/F control mode) 100% motor rated torque (SLV control mode) If the multi-function analog input is used to adjust the over-torque level, the internal over-torque detection level (08-15) is disabled.
  • Page 204 Stall Prevention Level 200% Terminal AI2 analog input 1.5V -10V (6.4mA) (4mA) (20mA) Figure 4.3.36 Stall prevention level adjustment during operation 04-05/04-10=8: Frequency lower limit Multi-function analog input AI2/AI3 can be used to adjust the lower limit of frequency reference. Maximum output frequency (Fmax, 01-02) = 100%.
  • Page 205 04-05/04-10=9: Jump frequency 4 Multi-function analog input AI2/AI3 can be used to adjust Jump frequency 4. Maximum output frequency (01-02, Fmax) = 100%. Setting 11-08 ~ 11-10 to 0.0Hz turns of the Jump frequency function. Output Frequency Jump Frequency 4 100% Jump Terminal AI2...
  • Page 206 04-05=14: Positive / negative torque limits Multi-function analog input AI2 can be used to adjust both the positive and negative torque limit. For more details on torque limits, please refer to parameter group 21 - torque control group. 04-05=15: Reserved 04-05=16: Torque compensation of speed control Multi-function analog input AI2 can be used to adjust the torque compensation in closed loop vector mode.
  • Page 207 【0】: AO1 0~10V AO2 0~10V 【1】: AO1 0~10V AO2 4~20mA Range 【2】: AO1 4~20mA AO2 0~10V 【3】: AO1 4~20mA AO2 4~20mA For the analog output and related parameters, refer to Fig.4.3.40. Related Parameters 04-11 (Function Selection) 04-12 (Gain) 04-13 (Bias) 04-16 (Function Selection) 04-17 (Gain) 04-18 (Bias)
  • Page 208 Table 4.3.9 (04-11 and 04-16) Selection of analog output terminals function Control Mode 04-11, 04-16 Function Monitoring Parameters Parameter setting (Keypad display) Group 12 Output Freq 12-17 Freq Ref 12-16 Output Voltage 12-19 DC Voltage 12-20 Output Current 12-18 Output KW 12-21 Motor Speed 12-22...
  • Page 209 Group 05 Multi-Speed Parameters 05- 00 Acceleration and Deceleration Selection of Multi-Speed 【0】 ：Acceleration and deceleration time are set by 00-14 ~ 00-24 Range 【1】 ：Acceleration and Deceleration Time are set by 05-17 ~ 05-48 05-00=0: Standard Acceleration and deceleration times parameters 00-14 ~ 00-17 / 00-21 ~ 00-24 are used for multi-speed 0 ~ 15.
  • Page 210 Acceleration / Deceleration Calculation Mode 1: If the run command is cycled on and off, acceleration and deceleration time (a ~ f) is calculated based on the active speed command as follows: 05-03 05-02 05-01 Stop Stop Stop Terminal S1 Terminal S2 Terminal S3 Terminal S4...
  • Page 211 Acceleration / Deceleration Calculation Mode 2: If the run command is remains on, acceleration and deceleration time (a ~ f) is calculated based on the active speed command as follows: 05-03 05-02 05-04 05-06 05-01 05-05 Stop Terminal S1 Terminal S2 Terminal S3 Terminal S4 Terminal S5...
  • Page 212 05-05 *Frequency Setting of Speed- Stage 4 【0.0~400.00】 Hz Range 05-06 *Frequency Setting of Speed- Stage 5 【0.0~400.00】 Hz Range 05-07 *Frequency Setting of Speed- Stage 6 【0.0~400.00】 Hz Range 05-08 *Frequency Setting of Speed- Stage 7 【0.0~400.00】 Hz Range 05-09 *Frequency Setting of Speed- Stage 8 【0.0~400.00】...
  • Page 213 05-19 Acceleration time setting for multi speed 1 【 】 Range 0.1~6000.0 05-20 Deceleration time setting for multi speed 1 【 】 0.1~6000.0 Range 05-21 Acceleration time setting for multi speed 2 【 】 0.1~6000.0 Range 05-22 Deceleration time setting for multi speed 2 【...
  • Page 214 05-35 Acceleration time setting for multi speed 9 【 】 0.1~6000.0 Range 05-36 Deceleration time setting for multi speed 9 【 】 0.1~6000.0 Range 05-37 Acceleration time setting for multi speed 10 【 】 Range 0.1~6000.0 05-38 Deceleration time setting for multi speed 10 【...
  • Page 215 Automatic Program Operation Parameters Group 06 06- 00 Automatic Operation Mode Selection 【0】: Disable 【1, 4】: Execute a single cycle operation. Restart speed is based on the previous stopped speed. 【2, 5】: Execute continuous cycle operation. Restart speed is based on the previous cycle stop speed.
  • Page 216 Automatic operation time settings 06-16 Time Setting of Operation -Stage 0 06-17 Time Setting of Operation -Stage 1 06-18 Time Setting of Operation -Stage 2 06-19 Time Setting of Operation -Stage 3 06-20 Time Setting of Operation -Stage 4 Time Setting of Operation -Stage 5 06-21 06-22 Time Setting of Operation -Stage 6...
  • Page 217 Parameter Settings: 06-00 = 1 (Single cycle operation) 06-32~06-34 = 1 (Forward for operation stage 0 - 2) 06-47 = 2 (Reversal for operation stage 15) 06-35~06-46 = 0 (Stop for operation frequency stage 3 - 14) 05-01 = 15 Hz (Operation frequency stage 0: 15 Hz) 06-01 = 30 Hz (Operation frequency stage 1: 30 Hz) 06-02...
  • Page 218 Freq. 06-02 06-02 50 Hz 06-01 06-01 30 Hz 05-01 05-01 15 Hz 06-03 06-03 20 Hz 06-19 06-16 06-16 06-17 06-18 06-17 06-18 06-19 Figure 4.3.43 Periodic automatic operation Example 3: Automatic operation mode – Single cycle and continue running at last speed of the cycle In this example the inverter executes a single cycle and continue running at last speed of the cycle.
  • Page 219 Group 07: Start /Stop Parameters 07- 00 Momentary Power Loss/Fault Restart Selection 【0】：Disable Range 【1】：Enable 07-00=0: Inverter trips on “UV” fault if power loss time is greater than 8ms. 07-00=1: Inverter restarts after restarting the power at the momentary power loss. Note: When 07-00=1, inverter restore automatically the motor rotation after restarting the power even if momentary power loss occurs.
  • Page 220 Please refer to Figure 4.3.46 for the automatic restart operation. ( When 07-00 = 1 , the fault contact is active ) 07-18 Figure 4.3.46 Auto-restart operation The automatic restart function is active for the following faults. Please note that when the fault is not listed in the table the inverter will not attempt an automatic restart.
  • Page 221 07- 05 Automatic start delay at power up 【1.0~300.0】 Sec Range When 07- 04 = 0, if power supply is on, the inverter automatically start at power up and it will count the delay time set by 07–05. The inverter starts running only when the delay time ends. ！Warning: ...
  • Page 222 Output frequency 07 - 06 (Braking Start Frequency) Braking Braking or 01 - 08 (Fmin) Braking Braking Time 07-34 07-16 07-35 07-08 Figure 4.3.47b PMSLV braking action 07- 07 DC Injection Braking Current 【 】% 0~100 Range DC Injection braking current as percentage of the inverter rated current. Increasing this level will increase the amount of heat generated by the motor windings.
  • Page 223 Output 07-16 Frequency The large of 01-08 or 07-06 01-08 07-06 (Fmin) Motor 07-08 Speed Braking time Command Figure 4.3.47c DC braking operation DC braking operation can be controlled via any one of the multi-function input terminals (03-00 to 05) function 33.
  • Page 224 and then stop. Deceleration rate depends on the deceleration time (factory default: 00-15). When the output frequency reaches the DC braking stop frequency (07-06) or the minimum output frequency (01-08), DC injection braking is activated and the motor stops. Output frequency when stop command is issued Deceleration time = ×...
  • Page 225 07-09=2: DC braking to stop When a stop command is issued, the inverter will turn off the output (Baseblock) and after the minimum Baseblock time (07-18) has expired activate DC braking (07-07). Refer to Fig.4.3.50. The DC braking time (t ) of Figure 4.3.50 is determined by the value of 07-08 (DC Braking start time) DCDB and the output frequency at the time the stop command was issued.
  • Page 226 07- 13 Low Voltage Detection Level 【 】: 200V 150~300V Range 【 】: 400V 300~600V 07- 25 Low voltage Detection Time 【0.00~1.00】Sec Range Adjust the 07-13 voltage level from 150 to 300 Vdc (200V class) or from 300 to 600 Vdc (400V class). When the AC input voltage is lower than the 07-13 value (07-13/ 1.414 = AC voltage detection level) for the time specified in 07-25 the low-voltage error "UV"...
  • Page 227 Command Excitation current Magnetic flux Pre-excitation initial Level (07-15) and Excitation current Magnetic flux 100% Motor Speed Pre-excitation Time 07-14 Figure 4.3.52 Pre-excitation operation 07- 18 Minimum Base block Time 【 】Sec Range 0.1~5.0 In case of a momentary power failure, the inverter continues to operate after the power has been restored when parameter 07-00 is set to 1.
  • Page 228 07- 19 Direction-Detection Speed Search Operating Current 【0~100】% Range 07- 20 Speed Search Operating Current 【0~100】% Range 07- 21 Integral Time of Speed Searching 【0.1~10.0】Sec Range 07- 22 Delay Time of Speed Search 【0.0~20.0】Sec Range 07-23 Voltage Recovery Time 【0.1~5.0】Sec Range 07- 24 Direction-Detection Speed Search Selection...
  • Page 229 Notes: Speed Search Operation - The speed search cannot be used when the motor rated power is greater than the inverter rated power. - The speed search cannot be used when the motor rated power is two inverter sizes smaller than the inverter currently used.
  • Page 230 07-24=1: Enable Direction-Detection Speed Search At start the current controller will send a step current to the motor (07-19) to determine the motor direction. Once direction is determined the current controller will perform a speed search using speed search operating current defined in parameter 07-20. Speed search is executed after a momentary power loss (external speed search command 2, 03-00 to 03-05 = 34) or from max.
  • Page 231 base block command is removed the inverter will accelerate from min. frequency. The inverter has no choices but can only normally start when using permanent magnetic motor. ■ Speed search based on current detection (a) Speed search at starting Run command Search command Speed search decel time (07-21) Output frequency...
  • Page 232 07- 29 Run Command Available during DC Braking 【0】: Disable (Run command isn’t available until the DC braking is completely done) Range 【1】: Enable After DC braking action starts, if run command selection is set to 0, it will not run until DC braking action ends.
  • Page 233 Group 08 Protection Parameters 08- 00 Stall Prevention Function 【xxx0b】: Stall prevention is enabled in acceleration. 【xxx1b】: Stall prevention is disabled in acceleration. 【xx0xb】: Stall prevention is enabled in deceleration. 【xx1xb】: Stall prevention is disabled in deceleration. Range 【x0xxb】: Stall prevention is enabled in operation. 【x1xxb】: Stall prevention is disabled in operation.
  • Page 234 Inverter Output 08-01 Current Output Frequency Stall prevention Figure 4.3.57 Stall prevention during acceleration If the motor is used in the constant power (CH) region, the stall prevention level (08-01) is automatically reduced to prevent the stall. Stall prevention level during acceleration (Constant horsepower) Stall Prev.
  • Page 235 Table 4.3.10 Stall prevention level Inverter model 08-02 default value 200V class 385VDC 400V class 770VDC Note: When using external braking (braking resistor or braking module) disable stall prevention during deceleration (08-00 to xx1xb). Output frequency Deceleration time is extended to prevent overvoltage.
  • Page 236 Load 08-03 (Hysteresis) Inverter Output Current Output (00-15) Frequency dec1 (00-17) dec2 08-22 (detection time) Figure 4.3.60 Stall prevention selection in operation 08- 05 Selection for Motor Overload Protection (OL1) 【xxx0b】： Motor Overload Protection is disabled. 【xxx1b】： Motor Overload Protection is enabled. 【xx0xb】：...
  • Page 237 With hot start enabled (08-05 = xx1xb), motor overload protection occurs in 3 and a half minutes when operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz. Refer to the following Fig.4.3.61 for an example of motor overload protection standard curve. And refer to the setting of 08-07 (Motor overload (OL1) protection level), the overload curve will be different.
  • Page 238 08-07=2: Low Speed Low Speed (1.5 Hz) (1.5 Hz) 17.8 Hot Start Cold Start Motor Load Current (%) Motor Load Current (%) (02-01 = 100%) (02-01 = 100%) 100% 150% 200% 100% 150% 200%   High Speed High Speed (60Hz) (60Hz) start activacted point...
  • Page 239 08- 06 Start-up mode of overload protection operation (OL1) 【0】： Stop Output after Overload Protection Range 【1】： Continuous Operation after Overload Protection. 08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will display on the keypad.
  • Page 240 08- 13 Selection of Over-Torque Detection 【0】: Over-Torque Detection is Disabled. 【1】: Start to Detect when Reaching the Set Frequency. Range 【2】: Start to Detect when the Operation is Begun. 08- 14 Selection of Over-Torque Operation 【0】: Deceleration to Stop when Over- Torque is Detected. 【1】: Display Warning when Over- Torque is Detected.
  • Page 241 Inverter output current ( or motor output torque) Detection level (08-15) 10% hystersis width Overtorque detection signal 08-16 08-16 Figure 4.3.63 Over-torque detection operation Low-torque detection Parameter 08-18 selects low-torque detection function. An low-torque condition is detected when the output current / torque falls below the level set in parameter 08-19 (low-torque detection level) for the time specified in parameter 08-20 (Low-torque detection time).
  • Page 242 ｝ 03-11 ｝ 03-12 ｝ 03-39 Figure 4.3.65 Over-torque / low torque detection multi-function digital output terminal 08- 23 Ground Fault (GF) Selection 【0】: Disable Range 【1】: Enable If the inverter leakage current is greater than 50% of inverter rated current and the ground fault function is enabled (08-23), the keypad will display a "GF Ground Fault"...
  • Page 243 08- 37 Fan Control Function 【0】: Start at Operation 【1】: Permanent Start Range 【2】: Start at High Temperature 08- 38 Delay Time of Fan Off 【0~600】Sec Range 08-37=0: Start at Operation Fan starts while inverter is running. If the inverter stops over the delay time of fan off (08-38), fan is off. 08-37=1: Permanent Start When the inverter is at power on, fan will start permanently.
  • Page 244 Note: The stop mode of the inverter fault is set by 08-35. 08-35=1: Deceleration to stop when the inverter fault occurs. 08-35=2: Coast to stop when the inverter fault occurs Notes: - If thermistor of PTC does not connect with MT and GND, the keypad will display an “OH4 Motor overheat.”...
  • Page 245 Temperature reset level 08 - 47 【0 ~ 254】°C Range Note: 08-47 maximum value will be limited by 08-46 set value The inverter temperature agree and reset level selection ‧ 03-11 set to【59】: ‧ 08-46: The inverter temperature is > 08-46, the relay operates. 08-47: When the output current is ≤...
  • Page 246 When fire mode is enabled, inverter will become to fire mode. No matter inverter is running or stopping, run and frequency command source will be covered by the setting of fire mode, keypad display will show “ FIRE ”, some of protect functions will be ignored, please refer the table 4.3.35, inverter will not stop.
  • Page 247 08 – 59: Fire Mode Motor Direction  When fire mode is enabled, motor direction will base on the setting of 08-59. 08 – 60: Fire Mode Password  When fire mode is enabled, use can set password in parameter 08-60, please refer the process of parameter 13-07.
  • Page 248 08 – 56 Detection Level of Fire Mode AI2 Signal 【0~100】% Range 08 - 57 Delay Time of Fire Mode AI2 Signal Loss 【0.0~10.0】Sec Range 08 - 58 Selection of Fire Mode AI2 Signal Loss 【0】：Keep Running 【1】：Fire Mode Speed(08-52) Range 【2】：Max.
  • Page 249 Group 09: Communication Parameters 09- 00 INV Communication Station Address 【 】 Range 1~31 09- 01 Communication Mode Selection 【0】: MODBUS 【1】: BacNET Range 【2】: MetaSys 【3】: PUMP in Parallel Connection 09- 02 Baud Rate Setting (bps) 【0】: 1200 【1】: 2400 【2】: 4800...
  • Page 250 Modbus communication can perform the following operations, independent of the frequency command selection (00-05) setting and operation command selection (00-02) setting:  Monitor inverter signals  Read and write parameters.  Reset fault  Control multi-function inputs Modbus (RS-485) communication specification: Items Specification Interface...
  • Page 251 09-05: Communications Data Bits Selection = 0: 8 bits data = 1: 7 bits data 09-06: RS-485 communication error detection time 09-07: Stop selection of RS-485 communication failure = 0: Deceleration to stop by deceleration time 00-15 = 1: Coast to stop = 2: Deceleration to stop using the deceleration time of 00-26 (emergency stop time) = 3: Continue to operate (only shows a warning message, press the stop button to stop operation) = 4: Run the frequency command given by AI2 (After setting the Communication Error Detection Time...
  • Page 252 Group 10: PID Parameters 10- 00 PID Target Value Source Setting 【0】: Keypad Given (for PUMP or HVAC mode) 【1】: AI1 Given 【2】: AI2 Given 【3】: Reserved Range 【4】: 10-02 Given 【5】: Reserved 【6】: Frequency Command (00-05) 【7】: Multi-speed Frequency Command Operation Pressure Setting (23-02) or Target Value of Flow Meters (PUMP or HVAC function selection) can be set as PID’s target value only when 10-00=0 and 23-00=1 or 2.
  • Page 253 10- 03 PID Control Mode 【xxx0b】： PID Disable 【xxx1b】： PID Enable 【xx0xb】： PID Positive Characteristic 【xx1xb】： PID Negative Characteristic Range 【x0xxb】： PID Error Value of D Control 【x1xxb】： PID Feedback Value of D Cotrol 【0xxxb】： PID Output 【1xxxb】： PID Output + Frequency Command PID target value source setting(10-00) / PID feedback value source setting(10-01) Please confirm parameter 04-00 conform the need (0V~10 V or 4mA~20 mА) if AI2 as PID target or PID feedback.
  • Page 254 10- 10 PID Primary Delay Time 【 】% 0.00~10.00 Range 10-14 PID Integral Limit 【 】% Range 0.0~100.0 10-23 PID Limit 【 】% Range 0.00~100.0 10-24 PID Output Gain 【 】 0.0~25.0 Range 10-25 PID Reversal Output Selection 【0】: Do not Allow Reversal Output Range 【1】: Allow Reversal Output...
  • Page 255 Set Value Control Feedback Figure 4.3.69 PID control for feedback differential value (b) Basic PID control: (10-03 = x0xxb) This is the basic type of PID control. Refer to the Fig. 4.3.70. Set Value Control Feedback Figure 4.3.70 Basic PID control PID Setup Enable PID control by setting parameter 10-03, PID target value (10-00) and PID feedback value (10-01).
  • Page 256 PUMP & HVAC 10-00=0 AI 1 10-00=1 AI 2 10-00=2 PID Setpoint 10-02 setting 10-00=4 Target Target Freq Command (00-05) 10-26 Value 10-00=6 PID Feedback 10-01=1 PID feedback display 10-27/10-33 unit conversion 10-01=2 Feedback AI1-AI2 Value 10-01=4 Figure 4.3.71 PID input selection 4-184...
  • Page 257 PID Control Setting PID control block diagram. The following figure shows the PID control block diagram. (Bias) PID=OFF 10-09 10-03=1xxxb +109% ±200% Limit 10-25=0 10-03=xx0xb (PID output gam) ×1 Frequency PID=0N 10-24 Reference (Fref) 10-03=0xxxb 10-03=xx1xb +109% PID Output 10-25=1 PID=OFF -109% 1.
  • Page 258 xx1xb: PID output reversal). When the PID output is set for reverse operation the output frequency decreased when the PID target value increases. PID feedback value can be adjusted using parameter 10-04 (PID feedback gain) as well as with the analog input gain and bias for terminal AI1 or AI2.
  • Page 259 Output After To quickly stabilize the PID control, reduce the Before integral time (I) and increase the differential time (D) in case overshoot occurs. Reduce long-period oscillation Output Before After Adjust the integral time (I) in case of long-periodical system oscillation. Reduce short-period oscillation Output Before...
  • Page 260 Feedback Value 10-12 Detection 10-13 10-13 Figure 4.3.73 PID feedback loss detection 10-17 *Start Frequency of PID Sleep 【 】Hz Range 0.00~599.00 10-18 Delay Time of PID Sleep 【 】Sec 0.0~255.5 Range 10-19 *Frequency of PID Waking up 【 】Hz Range 0.00~599.00 10-20...
  • Page 261 Soft Start PID=OFF Freq Reference Output Target Frequency Sleep/Wake- up Value (Fref) PID=ON ( Fout ) function Feedback Value 10-29= 0 10-29=1 or 2 Figure 4.3.74: (a) PID control bock diagram Output Frequency Frequency Reference (Fref) Wake- up Frequency Output Frequency (Fout) (10-19) Sleep Frequency...
  • Page 262 sleep mode by sleep frequency. Ex1: Sleep mode is only allowed in positive direction and if 10-25=1 (Allow Reversal Output), the sleep mode needs to be turned off. Parameter 10-00 and 10-01 can not be set in the same source. If they are set in the same value, “SE05”...
  • Page 263 10-30 Upper Limit of PID Target 【 】% Range 0 ~ 100 10-31 Lower Limit of PID Target 【 】% Range 0 ~ 100 PID target value will be limited to the upper and lower limit range of PID target. 10- 32 PID Switching Function 【0】:...
  • Page 264 10- 36 PID2 Proportional Gain (P) 【 】 Range 0.00~10.00 10- 37 PID2 Integral Time (I) 【 】Sec Range 0.0~100.0 10- 38 PID2 Differential Time (D) 【 】Sec Range 0.00~10.00 Refer to the PID function for more details of PID2 description. 10- 39 PID Output Frequency Setting during disconnection 【...
  • Page 265 10- 47 Proportioanl Gain (P) of Fire Mode 【0.00~10.00】 Range 10- 48 Integral Time (I) of Fire Mode 【0.0~100.0】Sec Range 10- 49 Differential Time (D) of Fire Mode 【0.00~10.00】Sec Range  PID functions of fire mode, please refer to parameter group 08. 4-193...
  • Page 266 Group 11: Auxiliary Parameters 11- 00 Direction Lock Selection 【0】: Allow Forward and Reverse Rotation 【1】: Range Only Allow Forward Rotation 【2】: Only Allow Reverse Rotation If motor operation direction is set to 1 or 2, the motor can only operate in that specific direction. Run commands in the opposite direction are not accepted.
  • Page 267 11- 02 Soft PWM Function Selection 【0】: Disable 【1】: Soft PWM 1 Range 【2】: Soft PWM 2 11-02=0: Soft -PWM control disabled. control can reduce the ‘metal’ noise produced by the 11-02=1: Soft -PWM control enabled. Soft-PWM motor, more comfortable for the human ear. At the same time, Soft-PWM also limits RFI noise to a minimum level.
  • Page 268 11- 03 Automatic Carrier Lowering Selection 【0】: Disable Range 【1】: Enable 11-03=0: Automatic carrier frequency reduction during an overheat condition is disabled. 11-03=1: Carrier frequency is automatically lowered in case the inverter heatsink overheats and returns to carrier frequency set in parameter 11-01 when the inverter temperature returns to normal. See section 3.5 for more information.
  • Page 269 Output 11-08 Frequency 11-09 11-11 11-10 11-11 Frequency 11-11 Reference Figure 4.3.77 Jump frequency operation Jump frequency via Analog Input. Set parameter 04-05 (AI2 function selection) 04-10 (AI2 function selection) to 9 (frequency jump setting 4) for controlling the jump frequency via analog input AI2. Refer to Fig. 4.3.38. Note: When jump frequency overlap the sum of the overlapped jump frequencies will be used as the jump frequency range.
  • Page 270 energy savings frequency activation function. Refer to figure 4.3.88 for more information. Note: Only use manual energy savings functions in combination with light loads. Manual energy saving gain (11-12) determines the output voltage of the inverter when manual energy savings is enabled. Output voltage is percentage gain times the V/F voltage. Manual energy saving control uses the voltage recovery time (07-23) to change the output voltage RUN Command Manual Energy...
  • Page 271 In certain applications the optimum AES voltage needs to be adjusted in order to achieve optimum energy savings. Use the following AES parameters for manual adjustment: 11-21: Voltage limit value of AES commissioning operation Set the voltage upper limit during automatic energy saving. 100% corresponds to the settings of parameter 01-03 (Maximum Output Voltage) depending on the inverter class used.
  • Page 272 11- 29 Auto De-rating Selection 【0】: Disable Range 【1】: Enable The automatic de-rating function automatically reduces the output frequency by 30% of the nominal motor speed when the inverter detects an overheat condition (heatsink). Automatic de-rating function depends on the automatic carried frequency reduction selection (11-03). If automatic carrier frequency reduction is disabled (11-03=0), the output frequency is reduced by 30% of the nominal motor speed when an overheat condition is detected.
  • Page 273 Notes: - In V/F control mode if the speed and torque are constant, the variable carrier frequency mode (11-01=0) can be selected to reduce the carrier frequency based on output frequency. - If the carrier frequency proportional gain (11-32) > 6 and 11-30 < 11-31, error message "SE01" out of range will appear on the keypad.
  • Page 274 FLYWHEEL Gear clutch motor Motor Inverter Motoring : f > f motor Overhauling : f < f motor Figure 4.3.80.a Stamping Operation Over-voltage prevention (OVP) function monitors the DC-bus voltage and adjusts the speed reference, acceleration and deceleration rate, to prevent the inverter from tripping on an overvoltage. When the speed reference is reduced, the motor will start to decelerate.
  • Page 275 - Monitor the DC voltage filter output by 12-20 (DC voltage filter value). - Set the DC voltage filter decrease rate (11-34) to a greater value than the value of the DC voltage filtering increase rate (11-33). 2) When the inverter is operation at a fixed output frequency, the OVP function will monitor the DC-bus voltage to detect regenerative operation.
  • Page 276 The process of OV prevention mode 2 is the same as that of OV prevention mode 1 but it strengthens more the part of DC BUS over the deceleration stop voltage of OV prevention (11-39) in Fig.4.3.80.c. It can accelerate frequency compensation to avoid OV protection by increasing frequency gain of OV prevention 2 (11-28).
  • Page 277 100% Analog Frequency Command 20ms Reference Frequency Loss (03-11, 03- 12, and 03-39=26) Figure 4.3.81 Operation for reference frequency loss 11- 43 Hold Frequency at Start 【 】Hz Range 0.0~599.0 11- 44 Frequency Hold Time at Start 【 】Sec Range 0.0~10.0 11- 45 Hold Frequency at Stop...
  • Page 278 - The hold function at stop is inactive when the hold frequency at stop (11-45) is set to a value less than Fmin (01-08). 11- 47 KEB Deceleration Time 【 】Sec Range 0.0~25.5 11- 48 KEB Detection Level 】V 200V :【 190~210 Range 】V...
  • Page 279 11- 51 Braking Selection of Zero Speed 【 】: Disable Range 【 】: Enable 11-51: Operation selection of zero-speed braking In V/F control mode, the DC braking operation can be used to the motor shaft. Set 11-51 to select zero-speed braking operation to 1 to enable this function. To use DC braking operation set parameter 00-02 (operation command selection) to 1 and parameter 00-05 (frequency reference selection) to 1, the operation command and frequency reference are now set for external control.
  • Page 280 11- 56 UP/DOWN Selection 【 】: When UP/DOWN in Keypad is Disabled, it will be Enabled if Pressing ENTER after Frequency Modification. Range 【 】: When UP/DOWN in Keypad is Enabled, it will be Enabled upon Frequency Modification. 11-56= 0: Changing the reference frequency on the keypad in UP/DOWN control requires the ENTER button to be pressed for the inverter to accept the modified reference frequency.
  • Page 281 11- 59 Gain of Preventing Oscillation 【0.00~2.50】 Range Gradually increase the setting value with the unit of 0.01 when the motor is driven leading to the occurrence of oscillation under the state of normal duty. 11- 60 Upper Limit of Preventing Oscillation 【0~100】% Range Function of prevention of oscillation upper limit is required to be within the setting value.
  • Page 282 Gain of Preventing Oscillation 3 11-69 Output Frequency Frequency 1 Frequency 2 11-72 11-73 4-210...
  • Page 283 Group 12: Monitoring Parameters 12- 00 Display Screen Selection (LED) Highest bit => 0 0 0 0 0 <= lowest bit The value range of each bit is 0~7 from the highest bit to the lowest bit, 【0】: 【1】: No display Output Current Range 【2】:...
  • Page 284 12- 05 Status Display of Digital Input Terminal (LED/LCD) Range Read-only Terminals S1-S6 are represented using two segments of each digit. Segment turns on when input is active. The bottom segments of each of the first three digits are used to represent the digital outputs (R1, R2, R3). Segments turn on when output is active.
  • Page 285 12- 81 (LED/LCD) Relay Card Display Range Readable only (only for keypad） Please refer to parameter group 24. 10-03=xxx1b 1 to 8 Relay card is installed. 24-00=1 24-07=0: Relay is ON and RUN. Display sequency: LED display (without output): LCD display: 0：OPE N 1：CLOSE Realy Card(R8)
  • Page 286 LED display (when input and output is active): R1 R2 R3 Note: Refer to section 4.3 for other monitor parameters 12-11~12-82. Monitor parameters 12-67 (KWHr) and 12-68 (MWHr) is the display of accumulative energy. Note: Parameter 11-54 can clear the monitor parameter. Monitor parameter 12-76 (No-load voltage) is required to refer to the descriptons of parameter 02-09(Motor 1 excitation current) and 17-09 (Motor excitation current).
  • Page 287 Group 13 Maintenance Function Group 13- 00 Inverter Rating Selection Range 00H~FFH 13- 00 13- 00 Inverter model display Inverter model display F510-2001-XXX F510-4001-XXX F510-2002-XXX F510-4002-XXX F510-2003-XXX F510-4003-XXX F510-2005-XXX F510-4005-XXX F510-2008-XXX F510-4008-XXX F510-2010-XXX F510-4010-XXX F510-2015-XXX F510-4015-XXX F510-2020-XXX F510-4020-XXX F510-2025-XXX F510-4025-XXX F510-2030-XXX F510-4030-XXX F510-2040-XXX...
  • Page 288 13- 06 Parameters Locked 【0】: Only parameter 13-06 and frequency command parameters in main screen are writable Range 【1】: Only user parameter is enabled. 【2】: All parameters are writable. When 13-06=0, only parameter 13-06 and frequency command parameter in main screen can be set but other parameters are read-only.
  • Page 289 Second step: DSP/ READ/ ENTER ▼ ▲ READ/ Enter the ENTER function setting at time ▼ ▲ DSP/ READ/ ENTER Password Input： READ/ ENTER DSP/ ▼ ▲ READ/ Password ENTER input ▼ ▲ DSP/ READ/ ENTER Correct password input 4-217...
  • Page 290 13- 08 Restore Factory Setting 【0】: No Initialization 【1】: Reserved 【2】: 2 Wire Initialization (220/440V, 60Hz) 【3】: 3 Wire Initialization (220/440V, 60Hz) 【4】: 2 Wire Initialization (230/415V, 50Hz) 【5】: 3 Wire Initialization (230/415V, 50Hz) 【6】: 2 Wire Initialization (200/380V, 50Hz) 【7】: 3 Wire Initialization (200/380V, 50Hz) 【8】:...
  • Page 291 set for 3-wire start operation and stop command. Inverter input voltage (01-14) is automatically set to 230V (200V class) or 415V (400V class). When 01-00 (V/F curve) set to F, Inverter maximum frequency (01-12) is automatically set to 50Hz. 13-08=6: 2-wire initialization (200V/380V) Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse operation / stop command.
  • Page 292 13-08=13: 2 wire initialization (230V/400V, 50Hz) Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse operation / stop command. Refer to Figure 4.3.1. The input voltage (01-14) will be set to 230V (200V class) or 400V (400V class) automatically and when 01-00 (V/F curve) is set to F, the maximum frequency of 01-12 will be set to 50Hz automatically.
  • Page 293 13- 12 Option Card Id 【0~255】 Range This parameter displays option card Id on the control board and it is enabled only with the option card. 【0】: None 【8】: IO-8DO 13- 13 Option Card CPLD Ver. Range 【0.00~9.99】 *1: It is new added in inverter software V1.12. This parameter displays option card CPLD version on the control board and it is enabled only with option card.
  • Page 294 Group 14: PLC Setting Parameters 14-00 T1 Set Value 1 T1 Set Value 2（Mode 7） 14-01 14-02 T2 Set Value 1 T2 Set Value 2（Mode 7） 14-03 14-04 T3 Set Value 1 T3 Set Value 2（Mode 7） 14-05 14-06 T4 Set Value 1 T4 Set Value 2（Mode 7）...
  • Page 295 14-41 MD2 Set Value 3 14-42 MD3 Set Value 1 14-43 MD3 Set Value 2 14-44 MD3 Set Value 3 14-45 MD4 Set Value 1 14-46 MD4 Set Value 2 14-47 MD4 Set Value 3 【 】 Range 0~65534 Please refer to section 4.5 for more details of built-in PLC function. Group 15: PLC Monitoring Parameters 15- 00 T1 Current Value 1...
  • Page 296 Group 16: LCD Function Parameters 16- 00 Main Screen Monitoring 【 】 Range 5~82 16- 01 Sub-Screen Monitoring 1 【 】 5~82 Range 16- 02 Sub-Screen Monitoring 2 【 】 Range 5~82 At power-up the inverter shows two monitor section on the display, main monitor section and the sub-screen monitor section (smaller font).
  • Page 297 【23】: Pa 【 】: *1: It is new added in inverter software V1.4. 16-03: Display unit of digital operator Set the units of the following items to be displayed, the frequency reference (05-01, 00-18, 06-01~06-15) and the monitoring frequency 12-16, 12-17 (Output frequency) 16-04: Display unit of engineering When 16-03 = 00040-39999, engineering units are enabled.
  • Page 298 16- 05 LCD Backlight 【 】 Range Adjust the screen contrast of the digital operator. If it is set to 0, the screen backlight is turned off. 16- 07 Copy Function Selection 【 】: Do not copy parameters 【 】: Read inverter parameters and save to the operator.
  • Page 299  READ：Copy inverter parameters to the keypad Steps LCD Display (English) Description Group 14 PLC Setting Select the copy function group (16) from the group menu. 15 PLC Monitor 16 LCD Keypad Func. PARA -07：Copy Sel Press the Read / Enter key and select parameter (16-07) copy sel. -08：READ Sel -09：Keypad Loss Sel Edit...
  • Page 300 Steps LCD Display (English) Description Edit 16-07 Copy Sel Change the set value to 2 (write) by using the up arrow key. WRITE (0 – 3) < 0 >  Use Read / Enter key to enable the read operation, the display is -ADV- WRITE shown as the left.
  • Page 301 Steps LCD Display (English) Description Edit 16-07 Copy Sel When DSP/FUN key is pressed, the display returns to parameter VERIFY 16-07. (0 – 3) < 0 > 4-229...
  • Page 302 16- 09 Selection of Operator Removed (LCD) 【 】: Keep operating when LCD operator is removed. Range 【 】: Display fault to stop when LCD operator is removed 16-09=0: Continue operating when keypad is removed. 16-09=1: Trip inverter when keypad is removed while operating in local mode. 16- 10 RTC Time Display Setting 【...
  • Page 303 16- 13 RTC Timer Function 【 】: Disable 【 】: Enable Range 【 】: Set by DI 16- 14 P1 Start Time 16- 15 P1 Stop Time 16- 18 P2 Start Time 16- 19 P2 Stop Time 16- 22 P3 Start Time 16- 23 P3 Stop Time 16- 26...
  • Page 304 【xx0x B】: 【xx1x B】: RTC Run2 RTC Run2 Forward Rotation Reverse Rotation 【x0xx B】: 【x1xx B】: RTC Run3 RTC Run3 Forward Rotation Reverse Rotation 【0xxx B】: 【1xxx B】: RTC Run4 RTC Run4 Forward Rotation Reverse Rotation Source of timer can be selected to link multiple time periods and one time period can be set to multiple timers.
  • Page 305 16-32 Timer Function Display 16-35 Time Period 3 and 4 P3+P4 Time Period 1 , 3 and 4 P1+P3+P4 Time Period 2 , 3 and 4 P2+P3+P4 Time Period 1 , 2 , 3 and 4 P1+P2+P3+P4 Offset selection Offset (O) Offset and time period 1 O+P1 Offset and time period 2...
  • Page 306 Table 4.4.14 Reference frequency is determined by timer 1 and 2 Selection of rotation Timer 1 Timer 2 Main Frequency Command Source of frequency setting direction Source Selection (00-05) Set by frequency setting of 6(RTC) By RTC 1 (16-37) speed-stage 0 (05-01) Set by frequency setting of 6(RTC) By RTC 2 (16-37)
  • Page 307  Start up the timer in the parameter group 16 (Set the internal time first to enable this function). Set the correct date and time in the parameters 16-11 and 16-12 and set parameter 16-13 to 1(enable RTC timer function). ...
  • Page 308 Multi-function digital input (G03- 00 to 03- 05 = 56) Offset Time Time gap (G16- 31) Figure 4.4.88 Operation of offset time For example: Inverter runs at the time period exclusive P1: When 16-36=1 (selection of RTC speed is set to timer 1) and 16-32=17 (offset + PI), RTC offset (16-30) is set by DI and the offset time is set via 16-31.
  • Page 309 Group 17: IM Motor Automatic Tuning Parameters 17- 00 Mode Selection of Automatic Tuning 【 】: Rotation Auto-tune 【 】: Static Auto-tune 【 】: Stator Resistance Measurement Range 【 】: Loop Tuning 【 】: Rotational Auto-tuning Combination (Item: 4+2+0) 【 】: Static Auto-tuning Combination (Item: 4+2+1) 17- 01...
  • Page 310 Auto-tuning Based on the motor nameplate set the motor rated output power (17-01), motor output rated current (17-02), motor rated voltage (17-03), motor rated frequency (17-04), motor rated speed (17-05) and number of motor poles (17-06) to perform an auto-tune. ...
  • Page 311 Output Voltage Inverter 440V 380V/50Hz 440V/60Hz 17-03 Output Frequency 17-0460Hz Rated frequency (for motor nameplate) Motor rated frequency (for auto-tuning operation) Motor rated voltage (for auto-tuning operation) Rated voltage (for motor nameplate) Figure 4.4.89 Rated voltage and frequency settings Step 1: Set motor rated voltage, 17-03=440V. Step 2: Set no-load voltage, 17-08=360V, lower the input voltage by 20V when operating in torque control.
  • Page 312 ■ Motor excitation current (17-09) a) Only the static-type or stator resistance measurement auto-tuning (17-00=1 or 17-00=2) can be set. This data can be obtained by manual tuning. Normally, it does not require adjusting. b) Motor excitation current is used for non-rotational auto-tuning. c) The setting range of motor excitation current is 15%~70% of the motor rated current.
  • Page 313 17-14=1, Under VF control mode, no-loading drives particular induction motor with oscillation. And such kinds of motors mostly are high-speed type. Note: Because Vector mode measures no-load current of motor by internal current vector structure, so the particular induction motor can avoid the oscillated problem in the VF control mode. Group 18: Slip Compensation Parameters 18- 00 Slip Compensation Gain at Low Speed...
  • Page 314 Load Torque Larger Load Smaller Load Speed Figure 4.4.90 Slip compensation output frequency 18-02: Slip compensation limit Sets slip compensation limit in constant torque and the constant power operation (Fig.4.4.91). If 18-02 is 0%, the slip compensation limit is disabled. Slip Compensation Limit 01-02 ×...
  • Page 315 Torque Increase 18-00 Decrease 18-00 Speed Figure 4.4.92 18-00 Effect on the torque and speed 18-01: Slip compensation gain at high speed It is not required to adjust the Slip compensation gain at high speed if the motor is loaded. After adjusting parameter 18-00 it is recommended to increase the reference frequency and check the motor speed.
  • Page 316 18-05: FOC (Flux Orient Control) delay time In the SLV mode, the slip compensation of the magnetic flux depends on the torque current and excitation current. If the motor load rises above 100% while running at the motor rated frequency, the motor voltage and resistance drops sharply, which may cause the inverter output to saturate and current jitter occur.
  • Page 317 Group 20 Speed Control Parameters 20- 00 ASR Gain 1 【 】 Range 0.00~250.00 20- 01 ASR Integral Time 1 【 】Sec Range 0.001~10.000 20- 02 ASR Gain 2 【 】 Range 0.00~250.00 20- 03 ASR Integral Time 2 【 】Sec Range 0.001~10.000...
  • Page 318 The ASR integrator output can be disabled or limited. The ASR output is passed through a low-pass filter. Primary Torque delay time Limit Frequency Reference 20-00 Torque 20-08 20-02 Reference I Limit 20-01 20-07 = 1 (during accel/decel) 20-03 20-07 = 0 Speed Control Integral Reset Speed Feedback...
  • Page 319 Tune the speed control gain Refer to the following steps: a. Gain adjustment of minimum output frequency - Motor running is at minimum output frequency (Fmin, 01-08). - Maximum ASR proportional gain 2 (20-02) will not lead to instability. - Minimum ASR integration time 2 (20-03) will not leas to instability. - Ensure the output current is lower than 50% of inverter rated current.
  • Page 320 While tuning ASR P and I gain the system may overshoot and an over voltage condition can occur. A braking unit (braking resistor) can be used to avoid an over voltage condition. Motor 1 : 20-01 setting is too short(oscillation occurs) Speed 2 : 20-01 setting is too long(slow response) Figure 4.4.98 The response of ASR integral time...
  • Page 321 4Hz or more above the value of 20-08.  When experiencing speed jitter at high speed and stable operation during mid-range speed while operating a heavy load (>100%), it is recommended to reduce the no-load voltage (02-19) or tune the FOC parameters (18-05 ~ 18-06).
  • Page 322 Derating of torque compensation function can reduce derating effect of ASR at shock load. Refer to Fig. 4.4.97 & Fig. 4.4.98. 20-34 Derating of Compensation Gain: This gain effect is the same as the proportional gain of ASR (20-00, 20-02), but it is required to be with the derating compensation time (20-35) of larger speed tolerance to prevent the inverter from oscillation.
  • Page 323 Table 4.4.16 Torque limit analog input 04-05 (AI2) Function Positive torque limit Negative torque limit Regenerative torque limit (for both forward and reversal directions). Positive/negative torque limit (positive and negative detection torque limit ) Set the analog input terminal (AI2) signal level (04-00), gain (04-07) and bias (04-08) The default setting for the analog input AI2 is 0 -10V representing 0 –...
  • Page 324 Group 22: PM Motor Parameters- only available when PM Control Mode is selected 22- 00 Rated Power of PM Motor 【 】Kw Range 0.00~600.00 PM motor rated voltage 22-01 200V: 【 】V 50 ~ 240 Range 400V: 【10 】V 0 ~ 480 22- 02 Rated Current of PM Motor 25%~200% of inverter’s rated current...
  • Page 325 120 x f (PM Motor rated frequency) (PM Motor rated rotation speed) N = (PM Motor pole number) PM motor’s maximum rotation speed (22-05) When using the flux-weakening function, the PM motor’s maximum rotation speed (22-05) must be set higher than the PM motor’s rated rotation speed (22-04). PM type selection (22-07) When using the SPM motor, the recommended setting is 0.
  • Page 326 22- 21 SLV PM Motor Tuning 【0】: Disable Range 【1】: Enable 22- 22 Fault History of SLV PM Motor Tuning 【0】: No Error 【5】: Circuit tuning time out 【7】: Other motor tuning errors Range 【9】: Current Abnormity Occurs while Loop Adjustment 【11】: Stator Resistance Measurement is Timeout 22- 25...
  • Page 327 incorrect motor data calculation. Disconnect the motor and the load and confirm that the motor can freely run. 1. Before selecting PM motor tuning, enter the motor data (22-00) - (22-06) according to the motor nameplate. a) Use parameter 22-21 to select tuning mode. b) Next press the enter key to go to the PM motor tuning screen.
  • Page 328 adjustable parameters are 22-10 & 22-11.  It is suggested to set 22-26=1 when IPM motor is used and speed control mode is performed by the speed control ratio 1:50. Inverter will input the continuously variable frequency signal to motor and the relevant adjustable parameters are 22-27 &...
  • Page 329 IPM Estimator Compensation (22-35) When the estimator mode (22-26) setting is 1, adjust the estimator compensation will change the output voltage. Adjustments can be made according to the following situation: When the output voltage (12-19) is too low (Note 1), the compensation setting value must be set higher. When the MPTA function (22-32) is at 1, and the output voltage is still too high (Note 2), adjust to a lower compensation setting value.
  • Page 330 Group 23 Pump & HVAC Function Parameters 23- 00 Function Selection 【0】: Disable 【1】: Pump Range 【2】: HVAC 【3】 : Compressor *1: It is new added in inverter software. Select function of pump or HVAC via parameter 23-00. This function is enabled if PID control mode (10-03) is enabled.
  • Page 331 23- 03 Maximum Pressure of Pressure Transmitter 【0.10 ~ 650.00】PSI Range Set the maximum preesure value depending on the pressure transmitter of pump system. Parameter 23-02 is limited to this maximum value. 23- 04 Pump Pressure Command Source 【0】: Set by 23-02 Range 【1】: Set by AI 23-71...
  • Page 332 23- 05 Display Mode Selection 【0】: Display of Target and Preesure Feedback 【1】: Only Display Target Pressure Range 【2】: Only Display Pressure Feedback This function can have the common display of target and feedback pressure or display separately.  when 23-05=0000：Led keypad displays pressure setting value and pressure feedback value. Two-digit in the left is the pressure value setting and two-digit in the right is the pressure feedback value in the seven-segment monitor.
  • Page 333 Overshooting 23-02: Target Pressure Value Stablized deviation Pressure Feedback Signal Stablized Time Figure 4.4.103 Diagram of pressure feedback value Table 4.4.17 Guide for PID parameter adjustment Increase Setting Value Decrease Setting Value Main Feature (Pros) Increase response time (Pros) Reduce jittering Increase Proportional Gain (P) (Cons) Might cause pump...
  • Page 334 23- 09 Tolerance Range of Constant Pressure 【0.01~650.00】PSI Range 【1~100】% 23- 34 Tolerance Range of Constant Pressure 2 【0.01 ~ 650.00】PSI Range 【1~100】% *1: 23-20=0, presents the unit and range. *2: 23-20=1, presents the unit and range. When pressure feedback value is higher than 23-02 (operation pressure setting), inverter output frequency will decrease downward into sleep status.
  • Page 335 Note: The purpose of stop time of constant pressure is energy saving. 23- 12 Maximum Pressure Limit 【0.10 ~ 650.00】PSI Range 【0~100】% *1: 23-20=0, presents the unit and range. *2: 23-20=1, presents the unit and range. It is convenient for user to limit maximum pressure. When pressure feedback value is higher than maximum pressure limit, the inverter displays warning signal and then stops.
  • Page 336 error signal of OPbFt when the stop time ends. Note: When user does not want the inverter to be restricted by the maximum pressure, set 23-74=0 (disable) to disable the function of high pressure limit. 23-12 Maximum Pressure Limit Pressure Feedback Output 23-02 Target Pressure Value 23-15 Minimum Pressure Limit time...
  • Page 337 23- 17 Fault Stop Time of Low Pressure 【0.0 ~ 600.0】Sec Range When the warning signal of low pressure occurs and pressure feedback value is lower than minimum pressure limit, stop time of low pressure starts to count. If pressure feedback value is higher than minimum pressure limit during counting time, the stop time will recount and the inverter will display stop error signal of LPbFt when the stop time ends.
  • Page 338 23- 18 Time of Loss Pressure Detection 【0.0 ~ 600.0】Sec Range 23- 19 Proportion of Loss Pressure Detection 【0 ~ 100.0】% Range 23- 78 Selection of Loss Pressure Detection 【0】Disable 【1】Loss Pressure Warning Range 【2】Low Pressure Error oss pressure detection is disabled. When 23-19 = 0 or 23-78 = 0, function of l When 23-19 >...
  • Page 339 23-23=0 Upward Detection of Water Pressure 23-24 Range of Water Pressure Detection 23-02 Target Pressure Value Pressure Feedback Value 23-26 time Accel. Time of Water Pressure Detection 23-11 Sleep Time of Constant Pressure 23-10 Sleep Frequency 23-25 Output Period of Water Frequency Pressure Detection time...
  • Page 340 23-25 = 0.0 (sec) means to disable the function of water pressure detection. When function of water pressure detection is enabled, it can shorten the time of jumping into sleep without water consumption or with mild water consumption. If water consumption frequenctly continues, it is recommended to extend the cycle of water pressure detection (23-25) so as the detection times can be reduced and the occurance of fluttering or instability during water pressure detection in constant pressure can be avoided.
  • Page 341 adjust the range of water pressure detection (23-24) to avoid the occurrence of severe flutter. Mild water consumption result in pressure reducing during deceleration and the inverter’s output frequency may decrease to sleep frequency. But if pressure feedback value is lower than that of target pressure value (23-02) - range of water pressure detection (23-24), the output frequency will accelerate again.
  • Page 342 23-35 Selection of Multiple Pumps Shift Operation 【0】: No function 【1】: Timer Alternative Selection 【2】: Sleep Stop Alternative Selection Range 【3】: Timer and Sleep Stop Alternative Selection 【4】: Multiple Pumps Test Mode If function of multiple pumps in parallel is enabled, the switching way is MasterSlave1 Slave2Slave3 ...
  • Page 343 Set 23-01 to 2, Pressure setting is modified by Master and Slave follows Master’s command to update synchronously. 23-31=3: Run/Stop Set 23-01 to 3, Run/ Stop command is set by Master and Slave follows Master’s command. Run/Stop command from Slave can be regarded as the emergency stop command with the highest priority. Notes: When Master modifies the pressure setting, it requires pressing ENTER key to modify the pressure setting of Slave.
  • Page 344 That is, the parameter 23-01 of one inverter is set to 1 and that of the other inverter should be set to 2 and vice versa. 23-09 Tolerance Range of Constant Pressure 23-02 Operation Pressure Setting Pressure Feedback Signal time 60Hz 23-10 Sleep Frequency...
  • Page 345 slowly. E：When water consumption stops, Master jumps into sleep and the pressure remains the same. And Slave’s detection time (23-30) starts. F：When the detection time (23-30) is over, shift operation stops and virtual Master starts to become Slave. The inverter operates in constant pressure under the target pressure value. 23-73 Slave Wake-up Selection 【0】Disable...
  • Page 346 automatically. When 23-22 = 1 ~ 400 Hz (The maximum frequency follow 01-02), if the output frequency of Slave is lower than 23-22, Master will inform Slave to stop and enter sleep mode, or output frequency of Slave is lower than 23-10 (Sleep Frequency of Constant Pressure) and after the time of 23-11 (Sleep Time of Constant Pressure), the Slave will be stop automatically.
  • Page 347 Leakage Detection Case2: Pressure Variation <23-38 23-02 Pressure Operation Feedback Value ∆P1 Pressure Setting ∆P2 ∆P3 23-37 Leakage 23-37 23-39 23-37 Detection Leakage Pressure Tolerance Leakage Time Detection Range of Leakage Detection Time Detection Restart Time time Output Frequency time Sleep Pressure Variation of Leakage Detection Restart ∆P1 <...
  • Page 348 23-41=1: Enable User can control FWD/REV key for the switch of Local / Remote key. Frequency command is controlled by the keypad when SEQ and REF signal light off. Note: Local mode is controlled by the keypad and remote mode is controlled by control circuit terminals or RS485 connection.
  • Page 349 23-00=2: HVAC HVAC is enabled when the source of main frequency command (00-05) is set to 5 (PID given) and PID mode is enabled (10-03). 23-45: Given Modes of Flow Meters Feedback Modes of flow meters feedback is given by analog input (AI) or pulse input (PI) and flow meter (12-71) displays feedback value.
  • Page 350 Flow Feedback Output 23-48 Maximum Flow Value of Feedback 23-47 Target Value of Flow Meters time Stop along the Deceleration Time (00-15) HFPb HIPbt T1 < (23-49): Recounting after T1. T2 = (23-49): Keypad flashes and displays HFPb T3 = (23-50): Keypad flashes and displays HIPbt Figure 4.4.113 Diagram for warning to stop at high flow limit 23- 76 High Flow Setting...
  • Page 351 disable the function of low flow limit. 23-47 Target Value of Flow Flow Meters Feedback Output 23-51 Minimum Flow Value of Feedback time Stop along the Deceleration Time (00-15) LFPb LOPbt T1 < (23-52): Recounting after T1. T2 = (23-52): Keypad flashes and displays LFPb T3 = (23-53): Keypad flashes and displays LOPbt Figure 4.4.114 Diagram for low flow limited warning of stop 23- 77...
  • Page 352 PID Error Level 23-56 PID Error Reaction PID Error Detection of Low Time Output Current Suction 23-55 Both of Two 23-58 Output Current Detection of Output Current 23-57 PID Enable Figure 4.4.115 Diagram for the process of low suction When 23-54=0, detection function of low suction is disabled. And refer to Table 4.4.19 for the detection logic of parameter 23-54 to select PID error of output current as the detection signal.
  • Page 353 23-59=0: Target value depends on parameter 23-47. 23-59=1: Convert the proportional target value of flow meters via AI1 input voltage value. Refer to parameter 10-00 for the setting of AI terminal. 23- 66 Derating of Current Level (for Compressor Current) 【10 ~ 200】% Range 23- 67...
  • Page 354 Group 24 Pump Control Function Parameters 24- 00 Selection of Pump Control Function 【0】: Function of 1 to 8 Pump Card and 1 to 3 Relay are Disabled. 【1】: Fixed Modes of Inverter Pump: First on and Last off; then Stop All. 【2】: Fixed Modes of Inverter Pump: Only Stop Inverter Pump.
  • Page 355  Cycle modes of inverter pump: Pump drived by the inverter is not fixed to 1 set and maximum to 4 sets. 3 Ø MC0(RY1) Power Supply MC1(RY2) MC2(RY3) MC3(RY4) MC4(RY5) MC5(RY6) MC6(RY7) MC7(RY8) Figure 4.4.117 Cycle modes of inverter pump In addition to the two basic operation modes provided from 1 to 8 pump card, it can only use the Relay in the control board to enable the cycle modes of inverter pump.
  • Page 356 24-00=4: in the cycle modes of inverter pump, first on and first off; then stop all. All the motors besides the pump are drived by the inverter and switching off the pump (motor) is by the sequence of the first on. 24-00=5: only inverter pump stops in the cycle modes of inverter pump.
  • Page 357 24- 01 Selection of Relay 2-4 Function 【xxx0b】: Reserved 【xxx1b】: Reserved 【xx0xb】: Relay 2 Disable 【xx1xb】: Relay 2 Enable Range 【x0xxb】: Relay 3 Disable 【x1xxb】: Relay 3 Enable 【0xxxb】: Relay 4 Disable 【1xxxb】: Relay 4 Enable 24- 02 Selection of Relay 5-8 Function 【xxx0b】: Relay 5 Disable 【xxx1b】: Relay 5 Enable 【xx0xb】: Relay 6 Disable 【xx1xb】: Relay 6 Enable Range...
  • Page 358 The setting value of duration of lower limit frequency (24-04) is determined by the changing time speed of system pressure. The setting value of 24-04 is the fewer the better in the range without producing oscillation of system pressure. 24- 05 Switching Time of Magnetic Contactor 【0.1 ~ 20.0】Sec Range...
  • Page 359 It is Relay in the 1 to 8 pump card used for function of inverter pump. 24-07 = 1: Built-in 1 to 3 Control Mode It is Relay in the control board used for function of inverter pump. Only R1A~R3A in the control board can be used and Relay in 1 to 8 pump card cannot be used. It is required for the following conditions to enable this control mode.
  • Page 360 24- 09 Frequency/ Target Switch 【0】Disable Range 【1】Enable 24- 10 Stop Mode Selection on Mode 6/7/9 【0】Disable Range 【1】Enable When 24-09=0, action of reducing pump starts from the output frequency after PID control agreeing the level of lower limit frequency and the delay time of lower limit frequency. When 24-09=1, action of reducing pump starts when PID feedback (12-39)>PID setting (12-38).
  • Page 361 24-11 High Pressure Limit Level 12-38 PID Setting Pressure Feedback Value 24-14 Low Pressure Limit Level Diagram of pressure feedback value limit Note: Pressure feedback value will be between the high limit level (24-11) and the low pressure limit level. pressure 4-289...
  • Page 362 24- 12 Delay Time of High Pressure Warning 【0.0 ~600.0】Sec Range 24- 13 Delay Time of High Pressure Error 【0.0 ~ 600.0】Sec Range 24-12 Delay Time of High pressure Warning When pressure feedback value is higher than the high pressure limit level, high pressure warning time will start to count.
  • Page 363 24- 15 Delay Time of Low Pressure Warning 【0.0 ~ 600.0】Sec Range 24- 16 Delay Time of Low Pressure Error 【0.0 ~ 600.0】Sec Range 24-15 Delay Time of Low Pressure Warning When pressure feedback value is lower than the low pressure limit level, low pressure warning time will start to count.
  • Page 364 The following examples are for the actions of increasing / decreasing pumps in the fixed modes of inverter pump. Relay 1~Relay 4 in 1 to 8 pump card is set to be enabled. Motor 1 is connected to inverter and motor 2~4 are connected to AC power supply.
  • Page 365  Output frequency (Fout) decreases to the lower limit frequency (00-13) and the Fout time is over than the duration of lower limit frequency (24-04). Then Relay 4 is power off and the inverter accelerates to the upper limit frequency (00-12). ...
  • Page 366 The following examples are for the actions of increasing / decreasing pumps in the cycle modes of inverter pump. Relay 1~Relay 4 in 1 to 8 pump card is set to be enabled. Refer to Fig.4.4.119 for switching of the motor connected to the inverter or AC power supply.
  • Page 367  Output frequency (Fout) reaches the lower limit frequency (00-13) and Fout time is over than the duration of lower limit frequency (24-04). Then Relay 1 and Relay 2 is power off  Relay 1 is power on and the inverter starts to decelerate after the switching time of MC (24-05) ends. Fout Motor 2 Motor 2...
  • Page 368 The following examples are for the actions of increasing / decreasing pumps in 1 to 3 Relay modes. Relay 1~Relay 3 is corresponding to R1A-R3A. Refer to Fig.4.4.118 for switching of the motor connected to the inverter or AC power supply. MC of AC power supply is mainly controlled by the external circuit control. Refer to Fig.4.4.128.
  • Page 369  When pressure feedback value is larger than the target value, output frequency (Fout) decreases. Relay 1 is power off when the output frequency reaches to the lower limit frequency (00-13) and Fout time is over than the duration of lower limit frequency (24-04). Fout Motor 3 Motor 3...
  • Page 370  Wiring for 1 to 8 Pump Card and 1 to 3 Relay Modes MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM RY-Card COM1-4 AUTO OPERATE MANUAL OPERATE AUTO OPERATE MANUAL OPERATE MC * MC * MC * MC * MC * MC *...
  • Page 371 MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM RY-Card COM1-4 AUTO OPERATE MANUAL OPERATE AUTO OPERATE MANUAL OPERATE MC * MC * MC * MC * MC * MC * MC * MC * Figure 4.4.127 Wiring for the cycle modes of inverter pump 4-299...
  • Page 372 MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM AUTO AUTO OPERATE OPERATE MANUAL OPERATE MANUAL OPERATE MC * MC * MC * MC * MC * MC * Figure 4.4.128 Wiring for the cycle modes of inverter pump in the control board 4-300...
  • Page 373 Chapter 5 Check Motor Rotation and Direction This test is to be performed solely from the inverter keypad. Apply power to the inverter after all the electrical connections have been made and protective covers have been re-attached. Important: Motor rotation and direction only applies to standard AC motors with a base frequency of 60Hz.
  • Page 374  LCD Keypad Display At this point, DO NOT RUN THE MOTOR, the LCD keypad should display as shown below in Fig. 5.3 and the speed reference 12-16=005.00Hz should be blinking at the parameter code “12-16”. Next press the RUN key, see Fig 5.4.
  • Page 375 Chapter 6 Speed Reference Command Configuration The inverter offers users several choices to set the speed reference source. The most commonly used methods are described in the next sections. Frequency reference command is selected with parameter 00-05. 00-05: Main Frequency Command (Frequency Source) This function sets the frequency command source.
  • Page 376 6.2 Reference from External Analog Signal (0-10V / 4-20mA) Analog Reference: 0 – 10 V (Setting 00-05 = 1) (S+) (S-) +10V 24VG Common/0V, GND Analog Control Terminals / Input AI1 User Terminals Connect shield to control ground terminal 0 – 10 V Analog Reference: Potentiometer / Speed Pot (Setting 00-05 = 1) (S+) (S-)
  • Page 377 Analog Reference: 4 – 20mA (Setting 00-05 = 7) (S+) (S-) +10V 24VG Common, GND Control Terminals / Analog Input AI2 User Terminals Set switch SW2 to ‘I’ (Factory Default) Connect shield to control ground terminal 4 – 20mA...
  • Page 378 6.3 Reference from Serial Communication RS485 (00-05=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To set the speed reference for the inverter via serial communication parameter 00-05 has be set to “3” for frequency command via serial communication.
  • Page 379 Examples: Frequency Reference Command: 10.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 03 E8 23 B8 To set the frequency reference to 10.00, a value of ‘1000’ (03E8h) has to be send to the inverter. Frequency Reference Command: 30.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 0B B8 24 44 To set the frequency reference to 30.00, a value of ‘3000’...
  • Page 380 6.4 Reference from two Analog Inputs Analog input AI1 is used as master frequency reference and analog input AI2 is used as auxiliary frequency reference. Analog Reference AI1: 0 – 10 V (Setting 00-05 = 1) Analog Reference AI2: 0 – 10 V (Setting 00-06 = 1, 04-05 = 1) Dipswitch SW2 04-00 Setting AI1 –...
  • Page 381 Chapter 7 Operation Method Configuration (Run / Stop) The inverter offers users several choices to run and stop from different sources. The most commonly used methods are described in the next sections. Operation command is selected with parameter 00-02. 00-02: Run Command Selection This function sets the frequency command source.
  • Page 382 7.2 Run/Stop from External Switch / Contact or Pushbutton (00-02=1) Use an external contact or switch to Run and Stop the inverter. Permanent Switch / Contact (S+) (S-) +10V 24VG Common/ 24VG Forward Command/FWD Connect shield to Control Terminals / control Start / Stop Switch User Terminals...
  • Page 383 7.3 Run/Stop from Serial Communication RS485 (00-02=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To control (Run/Stop) the inverter via serial communication parameter 00-02 has be set to either a “3” for communication control.
  • Page 384 Examples: Run Forward Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 01 12 C6 Run Reverse Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 03 93 07 Stop Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 00 D3 06 Note: The last 2 bytes of the command strings consist of a CRC16 checksum, please refer to section 4.5 of the instruction manual for additional information.
  • Page 385 Chapter 8 Motor and Application Specific Settings It is essential that before running the motor, the motor nameplate data matches the motor data in the inverter. 8.1 Set Motor Nameplate Data (02-01, 02-05) 02-05 Rated power of motor 1 The nominal motor rated capacity is set at the factory. Please verify that the motor name plate data matches the motor rated capacity shown in parameter 02-05.
  • Page 386 8.2 Acceleration and Deceleration Time (00-14, 00-15) Acceleration and Deceleration times directly control the system dynamic response. In general, the longer the acceleration and deceleration time, the slower the system response, and the shorter time, the faster the response. An excessive amount of time can result in sluggish system performance while too short of a time may result in system instability.
  • Page 387 8.3 Torque Compensation Gain (01-10) This parameter sets the relationship between output frequency and output voltage. Constant torque applications have the same torque requirements at low speed as well as at high speed. Initial Setup For Variable Torque / Normal Duty applications set parameter 01-10 to an initial value of 0.5. For Constant Torque / Heavy Duty applications set parameter 01-10 to an initial value of 1.0.
  • Page 388 8.4 Automatic Energy Savings Function (11-19) In the V/F control mode the automatic energy saving (AES) function automatically adjusts the output voltage and reduces the output current of the inverter to optimize energy savings based on the load. The output power changes proportional to the motor load. Energy savings is minimal when the load exceeds 70% of the output power and savings become greater when the load decreases.
  • Page 389 11-22: Adjustment time of automatic energy saving Sets sample time constant for measuring output power. Reduce the value of 11-22 to increase response when the load changes. Note: If the value of 11-22 is too low and the load is reduced the motor may become unstable. 11-23: Detection level of automatic energy saving Sets the automatic energy saving output power detection level.
  • Page 390 8.5 Emergency Stop The emergency stop time is used in combination with multi-function digital input function #14 (Emergency stop). When emergency stop input is activated the inverter will decelerate to a stop using the Emergency stop time (00-26) and display the [EM STOP] condition on the keypad. Note: To cancel the emergency stop condition the run command has to be removed and emergency stop input deactivated.
  • Page 391 8.6 Direct / Unattended Startup The unattended startup function prevents the inverter from starting automatically when a run command is present at time of power-up. To use USP command set one of the multi-function digital input functions to #50 (USP Startup). Power Supply Run Command Fault (Alarm)
  • Page 392 8.7 Analog Output Setup Signal: Use parameter 04-11 to select the analog output signal for AO1 and parameter 04-16 to select the analog output signal for AO2. Gain: Use parameter 04-12 to adjust the gain for AO1 and parameter 04-17 to adjust the gain for AO2. Adjust the gain so that the analog output (10V/20mA) matches 100% of the selected analog output signal (04-11 for AO1 and 04-16 for AO2).
  • Page 393 04-12 AO1 gain value Range 0.0~1000.0% 04-13 AO1 bias-voltage value Range -100.0~100.0% 04-16 AO2 function Setting Range See parameter 04-11 04-17 AO2 gain value Range 0.0~1000.0% 04-18 AO2 bias-voltage value Range -100.0~100.0% 04-19 AO2 Output Signal Type 0: AO1:0~10V AO2:0~10V 1: AO1:0~10V AO2:4~20mA Range 2: AO1:4~20mA AO2:0~10V...
  • Page 394 Chapter 9 Using PID Control for Constant Flow / Pressure Applications **PID QUICKSTART GUIDE AVALIABLE AT www.tecowetstinghouse.com** 9.1 What is PID Control? The PID function in the inverter can be used to maintain a constant process variable such as pressure, flow, temperature by regulating the output frequency (motor speed).
  • Page 395 Example 1: Example 2: Gain = 1.0 Gain = 2.0 Set-Point = 80% Set-Point = 80% Feedback = 78% Feedback = 78% Error = Set-point - Feedback = 2% Error = Set-point - Feedback = 2% Control Error = Gain x Error = 2% Control Error = Gain x Error = 4% Please note that an excessive gain can make the system unstable and oscillation may occur.
  • Page 396 Commonly used PID control modes 0001b: Forward operation: PID operation enabled, motor speeds increases when feedback signal is smaller than set-point (most fan and pump applications) 0011b: Reverse operation: PID operation enabled, motor slows down when feedback signal is smaller than set-point (e.g.
  • Page 397 Feedback Signal 0 – 10V (10-01 = 1) – SW2 = V (S+) (S+) +10V 24VG Common, GND Control Terminals / Analog Input AI2 User Terminals Connect shield to Set switch SW2 to ‘V’ control ground terminal 0 – 10Vdc 9.3 Engineering Units (only for LCD) The PID setpoint scaling can be selected with parameter 16-03 and 16-04.
  • Page 398 9.4 Sleep / Wakeup Function The PID Sleep function can be used to prevent a system from running at low speeds and is frequently used in pumping application. The PID Sleep function is turned on by parameter 10-29 set to 1. The inverter output turns off when the PID output falls below the PID sleep level (10-17) for the time specified in the PID sleep delay time parameter (10-18).
  • Page 399 Chapter 10 Troubleshooting and Fault Diagnostics 10.1 General Inverter fault detection and early warning / self-diagnosis function. When the inverter detects a fault, a fault message is displayed on the keypad. The fault contact output energizes and the motor will coast to stop (The stop method can be selected for specific faults).
  • Page 400 LED display Description Cause Possible solutions  Increase deceleration time  Deceleration time set too short,  Reduce input voltage to Over voltage resulting in regenerative energy comply with the input voltage DC bus voltage exceeds the flowing back from motor to the requirements or install an AC OV detection level: inverter.
  • Page 401 LED display Description Cause Possible solutions  Check V/f curve. Inverter thermal overload Inverter protection tripped.  Replace inverter with larger overload  Voltage setting V/F mode too high, If an inverter overload rating. occurs 4 times in five resulting ...
  • Page 402 LED display Description Cause Possible solutions External fault (Terminal S1) External fault Active when 03-00= 25 or 68, (S1) and Inverter external fault selection 08-24=0 or 1. External fault (Terminal S2) External fault Active when 03-01= 25 or 68, (S2) and Inverter external fault selection 08-24=0 or 1.
  • Page 403 LED display Description Cause Possible solutions OPBFT  Check feedback signal is High pressure  Since feedback value of pump correct. fault  High pressure fault pressure is lower than limit of Check if feedback value of maximum flow. pressure is lower than limit of maximum pressure (23-12).
  • Page 404 LED display Description Cause Possible solutions run command in removed. terminals. Fault multi-function digital input terminals is not removed. External   External overload External overload in multi-function Check external overload. Overload (enabled only when digital input terminals. (Ex. Fan ...
  • Page 405 10.3 Warning / Self-diagnosis Detection Function When the inverter detects a warning, the keypad displays a warning code (flash). Note: The fault contact output does not energize on a warning and the inverter continues operation. When the warning is no longer active the keypad will return to its original state. When the inverter detected a programming error (for example two parameters contradict each other of are set to an invalid setting), the keypad displays a self-diagnostics code.
  • Page 406 LED display Description Cause Possible solutions (flash) Inverter overheat warning:  Inverter over Multi-function digital input set Multi-function input  Multifunction digital input heating warning to 32. (Terminal S1 ~ S6) function set incorrectly. overheat warning active.  Active when 03-00 ~ 03-05 Check wiring =31).
  • Page 407 LED display Description Cause Possible solutions (flash) External  Multi-function input  External base block Multifunction digital input baseblock function set incorrectly. (Terminal S6) external baseblock active.  Check wiring  Check V/f curve. Internal motor overload Motor overload protection tripped, active ...
  • Page 408 LED display Description Cause Possible solutions (flash) External fault (Terminal S4) External fault Active when 03-03= 25 or 68, (S4) and Inverter external fault selection 08-24=2.  Multi-function input  (flash) Multifunction digital input function set incorrectly. External fault (Terminal S5) ...
  • Page 409 LED display Description Cause Possible solutions SE03  V/F curve setting error. V/f curve error 01-02 > 01-12 > 01-06  V/f curve setting error. (Fmax) (Fbase) (Fmid1) Check V/F parameters >01-08; (Fmin) SE05  10-00 and 10-01are set to 1 ...
  • Page 410 LED display Description Cause Possible solutions L0PB  Check feedback signal is Low pressure  The feedback signal is not correct and with error connected. connection. Low pressure error   Due to feedback value of Check if feedback value pump pressure is lower of pressure is lower than than limit of minimum flow.
  • Page 411 Description LED display Cause Possible solutions External External Terminal is main run Terminal Stop  Run command executes command source selection  from external terminal but Remove the run command Error (00-02=1) and run command executes stop command from external terminal executes but executes stop from keypad.
  • Page 412 LED display Description Cause Possible solutions  Operator Data control mode in Writing Error operator is not consistent with that in the inverter.   Data models in operator Check the inverter’s Operator cannot write the are not consistent with that firmware version/ control information into the inverter.
  • Page 413 10.4 Auto-tuning Error When a fault occurs during auto-tuning of a standard AC motor, the display will show the “AtErr” fault and the motor stops. The fault information is displayed in parameter 17-11. Note: The fault contact output does not energize with an auto-tuning fault. Refer to Table 10.4.1, for fault information during tuning, cause and corrective action.
  • Page 414 10.5 PM Motor Auto-tuning Error When a fault occurs during auto-tuning of a PM motor, the display will show the “IPErr” fault and the motor stops. The fault information is displayed in parameter 22-22. Note: The fault contact output does not energize with an auto-tuning fault. Refer to Table 10.5.1, for fault information during tuning, cause and corrective action.
  • Page 415 10.6 General troubleshooting Status Checking point Remedy Is the wiring for the output terminals Wiring must match U, V, and W terminals of the Motor runs in correct? motor. wrong Is the wiring for forward and reverse direction Check for correct wiring. signals correct? Is the wiring for the analog Check for correct wiring.
  • Page 416 10.7 Troubleshooting of the Inverter 10.7.1 Quick troubleshooting of the Inverter INV Fault Is fault known? Symptoms other than burn Any Symptoms of burn Check burnt and out, damage, or fuse out and damage? damaged parts meltdown in the inverter? Is the main circuit DM Fault signal? Consult with the supplier...
  • Page 417 From previous page Check Inverter parameters Perform parameter initializations Specify operation control mode Does the FWD or REV Replace the control LED light flash? board Set up frequency command Is the frequency value Replace the control displayed on the display? board Are there voltage outputs at Replace the control...
  • Page 418 10.7.2 Troubleshooting for OC, OL error displays The inverter displays OC, OL errors Is the main circuit I.G.B.T Replace I.G.B.T working Replace faulty circuit Any visual abnormalities? board Apply power Is the current detector Replace the current Any abnormal indications? controller Input operation command Replace control board...
  • Page 419 10.7.3 Troubleshooting for OV, LV error The inverter displays OV, LV Is the main circuit fuse intact? Consult with the supplier Any visual abnormalities? Consult with the supplier Apply power Any abnormal indications? Consult with the supplier Input operation command Is FWD LED still illuminated after flash Consult with the supplier Input frequency commands...
  • Page 420 10.7.4 The motor can not run The motor can not run Is MCCB On? Can MCCB be turned On? Short circuited wiring 1.The power is abnormal Are voltages between power terminals correct? 2.Incorrect wiring Is LED lit? INVfault The operation switch is set to Is the operation switch in “RUN’...
  • Page 421 10.7.5 Motor Overheating Motor Overheating Is load or current exceeding Consider reducing the load and increasing the specified value? the capacities of the inverter and motor Is motor running at low speed Select the motor again for a long time? Is motor voltage between U- INV faults V,V-W,W-U correct?
  • Page 422 10.7.6 Motor runs unbalanced Motor runs unevenly Does it happen Is the acceleration Increase the Acc/ Dec time during eceleration? time correct? Reduce the load.Increase capacities of INV and the motor. Are the output voltages INV faults between U-V,V-W,W-U balanced? Reduce the load fluctuation Is the load fluctuating? or add a flywheel.
  • Page 423 10.8 Routine and periodic inspection To ensure stable and safe operations, check and maintain the inverter at regular intervals. Use the checklist below to carry out inspection. Disconnect power after approximately 5 minutes to make sure no voltage is present on the output terminals before any inspection or maintenance.
  • Page 424 10.9 Maintenance To ensure long-term reliability, follow the instructions below to perform regular inspection. Turn the power off and wait for a minimum of 5 minutes before inspection to avoid potential shock hazard from the charge stored in high-capacity capacitors. 1.
  • Page 425 Chapter 11 Inverter Peripheral devices and Options 11.1 Braking Resistors and Braking Units Inverters ratings 200V 1~30HP/400V 1~40HP (IP20) and 400V 1~25HP (IP55) have a built-in braking transistor. For applications requiring a greater braking torque an external braking resistor can be connected to terminals B1 / P and B2 in protection level of IP20;...
  • Page 426 Braking Unit Inverter Braking resistor Braking Minimum Resistor torque resistance Spec.(W/Ω) & (Peak / Resistor HP KW Model Part Number Continues) (Ω) Dimensions specification Req. Req. 10%ED (L*W*H)mm 1200W/27.2Ω JNTBU-230 JNBR-4R8KW6R8 4800W/6.8Ω 108% 5.5Ω 3000W (535*60*110) 100 75 2 In para 1200W/32Ω...
  • Page 427 Braking Unit Inverter Braking resistor Braking Minimum Resistor torque resistance Spec.(W/Ω) & (Peak / Resistor HP KW Model Part Number Continues) (Ω) Dimensions specification Req. Req. 10%ED (L*W*H)mm 1500W/20Ω JNTBU-4120 1 JNBR-6KW20 6000W/20Ω 2 In para 7.6Ω 9000W (615*60*110) 1500W/20Ω JNTBU-430 JNBR-6KW20 6000W/20Ω...
  • Page 428 For example, 400V class 100HP, it need TBU-4120 for 1 and 6000W/20Ω for 2, the braking resistor need to be connected in parallel, after the connection, the braking resistor is 12000W/10Ω. Table 11.1.2 List of braking resistors and braking units (IP55) Minimum Inverter Braking unit...
  • Page 429 11.2 AC Line Reactors Contact TECO Westinghouse Motor Company for AC Line Reactor Information 11.3 Input Noise Filters Contact TECO Westinghouse Motor Company for Input and Output Filter Information. 11-5...
  • Page 430 11.4 Input Current and Fuse Specifications IP20 200V class Horse 100% of rated Rated input Fuse rating Rated input Model    power output current current (3 current (1 F510-2001-C-UE F510-2002-C-UE 14.1 10.6 F510-2003-C-UE 11.4 19.6 14.5 F510-2005-C3-UE F510-2008-C3-UE 22.3 11.4 F510-2010-C3-UE...
  • Page 431 Horse 100% of rated output Rated input Model Fuse rating power current current 1000 F510-4425-C3-UE F510-4535-C3-UE 1400 F510-4670-C3-UE 1800 F510-4800-C3-UE 1044 2200 Fuse type: Choose semiconductor fuse to comply with UL. Voltage Range: For 200V class inverter, use 300V class fuse. For 400V class inverter, use 500V class fuse.
  • Page 432 11.5 Other options A. 4KA41S1139T01 (LCD keypad) LED keypad is standard for F510 IP20 model and it is optional for LCD keypad. Refer to the following figure. 11-8...
  • Page 433 B. Blank operation box and digital operator wire ‧Digital operator can detach inverter itself and users apply digital operator wire for remote operation. Wires have four specifications, inclusive of 1m, 2m, 3m, and 5m. ‧For digital operation remote control, separately blank operation box installed in the original position of the operator to prevent the entry of foreign matter.
  • Page 434 Dimensions of LED/LCD keypad (IP20): Figure 11.5.2 Dimensions of LED keypad 11-10...
  • Page 435 1 to 8 Pump Card Refer to instruction manual of the option card to install. JN5-IO-8DO Card: 8 Relay Output Card. Terminals of JN5-IO-8DO: Terminal Description RY1~RY8 Relay1~Relay8 A terminal output CM1~CM4 Common terminal output Wiring of JN5-IO-8DO (Example): Copy Unit (JN5-CU) *NOTE STANDARD LCD KEYPAD IS ALSO A COPY UNIT* The copy unit is used to copy an inverter parameter setup to another inverter.
  • Page 436 C. RJ45 to USB connecting Cable (1.8m) JN5-CM-USB has the function of converting USB communication format to RS485 to achieve the inverter communication control being similar with PC or other control equipment with USB port.  Exterior:  Connecting: 11-12...
  • Page 437 11.6 Others Options A. Protective Cover *Not Standard for US Market* If inverter is around the environment of dust or metal shavings, it is recommended to purchase the protective covers positioned on both sides of the inverter to prevent unknown objects from invading. Frame Model JN5-CR-A01...
  • Page 438 Middle layer case outline Middle layer case installation diagram Comm. card Comm. card Communication card installation diagram 11.7 NEMA1 Kit If NEMA1 or IP20 protective level is necessary to upgrade, it is recommended to purchase the NEMA1 kit positioned on top and bottom sides of the inverter. The drawings installed in the inverter, please refer to chapter 3.7.
  • Page 439 Appendix-A Instructions for UL Appendix-A Instructions for UL ◆ Safety Precautions DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. WARNING Electrical Shock Hazard Do not operate equipment with covers removed.
  • Page 440 Appendix-A Instructions for UL NOTICE Do not modify the drive circuitry. Failure to comply could result in damage to the drive and will void warranty. Teco is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.
  • Page 441 Appendix-A Instructions for UL Recommended Input Fuse Selection Fuse Type Drive Model F510 Manufacturer: Bussmann / FERRAZ SHAWMUT Model Fuse Ampere Rating (A) 200 V Class Three-Phase Drives 2001 Bussmann 20CT 690V 20A 2002 Bussmann 20CT 690V 20A 2003 Bussmann 30FE 690V 30A 2005 Bussmann 50FE...
  • Page 442 Appendix-A Instructions for UL ◆ Drive Motor Overload Protection Set parameter 02-01 (motor rated current) to the appropriate value to enable motor overload protection. The internal motor overload protection is UL listed and in accordance with the NEC and CEC. ■...
  • Page 443 Appendix-A Instructions for UL- Additional Data 08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will flash on the keypad. Press RESET button on the keypad or activate the reset function through the multi-function inputs to reset the OL1 fault. 08-06=1: When the inverter detects a motor overload the inverter will continue running and the OL1 alarm message will flash on the keypad until the motor current falls within the normal operating range.
  • Page 444 Ver 02: 2019:09...

This manual is also suitable for:

F510-2001-c-ueF510-2002-c-ueF510-2003-c-ueF510-2005-c3-ueF510-2008-c3-ueF510-2010-c3-ue ... Show all

Table of Contents