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Summary of Contents for Clarke CHAMP 3
- Page 1 AIR COMPRESSOR MODEL NO: CHAMP 3 PART NO: 2225222 OPERATION & MAINTENANCE INSTRUCTIONS LS0115...
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Page 2: Environmental Recycling Policy
INTRODUCTION Thank you for purchasing this CLARKE Air Compressor. Please read this manual fully before use and follow the instructions carefully. In doing so you will ensure the safety of yourself and those around you, and you can look forward to your purchase giving you long and satisfactory service. -
Page 3: Safety Precautions
2. DO NOT operate your compressor with the guard removed. 3. Repairs must only be carried out by a qualified engineer. If problems occur, contact your Clarke dealer. 4. Before carrying out any maintenance, make sure that the pressure is released from the air receiver, and that the compressor is disconnected from the electrical supply. -
Page 4: Safety Symbols
SAFETY SYMBOLS Read this instruction booklet carefully before positioning, operating or adjusting the compressor. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. Do not use in a damp environment. Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset. -
Page 5: Electrical Connections
ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch. If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below. -
Page 6: Fit The Air Filter
ASSEMBLY FITTING THE HOSE STORAGE RETAINING PLATE 1. Place the bolts through the retaining plate. 2. Place a plastic spacer tube over each bolt. 3. Position the assembly as shown in the picture and secure each bolt with washers and nuts supplied. FIT THE AIR FILTER 1. -
Page 7: Fit The Oil Filler Cap
FIT THE OIL FILLER CAP 1. Remove the travel plug. 2. Insert the oil filler cap. MOVING THE AIR COMPRESSOR CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS COMPRESSOR. • Stop the compressor and disconnect it from the power supply before you move it. -
Page 8: Before Use
3. If you need to add oil, remove the oil cap and add oil to the reservoir. • Only use SAE30 compressor oil, available from your Clarke dealer Part No. 3050801 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 9: Operation
OPERATION If the compressor has not been used for more than 24 hours, open the drain valve (on the bottom of the reservoir) and drain any condensate which has collected. See page 12 ATTACHING AIR TOOLS WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE SPECIFICATIONS. -
Page 10: Check The Safety Valve
CHECK THE SAFETY VALVE To make sure that the safety valve works correctly: 1. Pull on the ring attached. • Air will be released when you pull on the ring and stop when released. 2. If the valve does not operate in this way, do not use the compressor. -
Page 11: Removing Tools From The Air Hose
REMOVING TOOLS FROM THE AIR HOSE WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU REMOVE OR REPLACE A TOOL. 1. Push down on the On/Off button to stop the compressor. 2. Turn the outlet valve handle to the off position. -
Page 12: Draining The Reservoir
DRAINING THE RESERVOIR CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE. 1. Turn the compressor off and disconnect from the power supply. 2. Put a container below the drain valve to collect the condensate. 3. -
Page 13: Maintenance
MAINTENANCE DRAIN THE RESERVOIR (DAILY) After use, always open the drain valve to make sure that any condensate is drained off. CLEAN THE AIR FILTER (MONTHLY) The air filter must be examined monthly, more often in dusty conditions, 1. Remove the filter cover from the compressor. -
Page 14: Check The Non-Return Valve (Every 6 Months)
CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS) If the reservoir pressure decreases for no apparent reason, it is possible that the non-return valve is leaking. To check, 1. Make sure that the reservoir is not under pressure and the compressor is switched OFF and disconnected from the power supply. -
Page 15: Troubleshooting
TROUBLESHOOTING CAUTION: DO NOT TRY TO REPAIR OR ADJUST THIS COMPRESSOR. IF YOU HAVE ANY QUERIES, CONTACT YOUR CLARKE DEALER. PROBLEM PROBABLE CAUSE REMEDY The compressor Bad electrical connections. 1. Check electrical connections. has stopped and 2. Clean and tighten if necessary. -
Page 16: Exploded Diagram
EXPLODED DIAGRAM To order a part, please quote HTCHAMP3 + (Part ID number) Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 17: Parts List
PARTS LIST NO DESCRIPTION NO DESCRIPTION Tooth Washer 4 Bolt M8×105 Screw M3×14 Cylinder Head Spring Washer 3 O Ring Nut M3 Valve Plate Subassembly Capacitor Gasket 0.3 Tooth Washer 8 Valve Gasket 0.8 Nut M8 Locating Pin Ø3×6 Air Filter Cylinder Ø48 Right-angle Connector R12 Cylinder Gasket 1... -
Page 18: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 19 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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