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AIR COMPRESSOR
MODEL NO: CHAMP
PART NO: 2225215 (230V) & 2225220 (110V/32A)
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
DL0524 - Rev 7

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Summary of Contents for Clarke 2225215

  • Page 1 AIR COMPRESSOR MODEL NO: CHAMP PART NO: 2225215 (230V) & 2225220 (110V/32A) OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL0524 - Rev 7...
  • Page 2: Environmental Recycling Policy

    GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.
  • Page 3: General Safety Warnings

    5. NEVER attempt any complex repairs yourself. If you have a technical problem contact your local Clarke dealer. 6. ALWAYS store the compressor out of reach of children. 7. ALWAYS protect your hearing. Ear protection should be worn when operating this compressor and it’s associated power tools.
  • Page 4 10. NEVER touch hot surfaces. During operation, the motor, connections, compressor body, cylinder head and tubes may get hot. Do not touch these until the compressor has cooled down. GENERAL MACHINE USE AND CARE 1. Prior to use, all operators should become familiar with the instructions in this booklet especially the ON/OFF switch for emergency stopping.
  • Page 5 OPERATING ABNORMALLY: If the compressor operates unusually or makes strange noises, switch off immediately and purge the air reservoir. Arrange repairs with your nearest Clarke dealer. 3. BREATHING QUALITY AIR: This compressor should not be used to supply breathing quality air.
  • Page 6: Safety Symbols

    SAFETY SYMBOLS The following safety symbols are shown on the product or it’s packaging. Please read all of the safety and operating instructions carefully before using this product. Read this instruction booklet carefully before positioning, operating or adjusting the compressor. This compressor produces a high sound level during operation.
  • Page 7: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. Connecting it to any other power source may cause damage.
  • Page 8 CHAMP: 110V/32A Connect the mains lead to a suitable 110V (50Hz) electrical supply through an approved 32A plug or a suitably fused isolator switch. If using a portable 110V transformer, make sure it has a 32A rated capacity sufficient to take the load of the air compressor. If the plug has to be changed due to damage, a replacement should be fitted, following the wiring instructions shown below.
  • Page 9 OVERVIEW Shut-off valve Oil filler/ dipstick Output pressure regulator Anti-vibration feet On/Off switch Drain valve Outlet pressure gauge Compressed air reservoir Reservoir Pressure safety valve Handle Pressure control switch Air filter Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 10: Preparation For Use

    PREPARATION FOR USE WARNING: BEFORE USING THE COMPRESSOR, MAKE SURE THAT YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS. UNPACKING Take care when lifting the compressor from the packaging and obtain assistance if necessary to avoid personal injury or damage to the machine. Always use the handle and frame.
  • Page 11: Connection And Start Up

    • The supply voltage must be 110V (Champ 110 V - Part No; 2225220) or 230V (Champ 230 V - Part No; 2225215). • The ON/OFF switch is in the OFF (depressed) position. • The pressure regulator should be set at its lowest setting, i.e.
  • Page 12: Checking The Oil

    1. Remove dipstick as shown and check the level of oil is between the MAX and MIN marks as shown below. If not, top up to the correct level with Clarke SAE40 compressor oil available from your Clarke dealer. 2. After the first 5 working hours, replace the oil as described under MAINTENANCE on page 15.
  • Page 13: Starting The Compressor

    • If the valve does not operate as described, or is stuck, it must be replaced by your Clarke dealer before the compressor is used. WARNING: NEVER REMOVE OR ATTEMPT TO ADJUST THE SAFETY VALVE.
  • Page 14: Normal Running

    Note: If the machine pumps continuously without intermittently switching on and off, the compressor is too small for the demand of the application/tool being used and damage could result. Consult your Clarke dealer. OVERLOAD CUT OFF SWITCH Both the 230v and 110v models have a built in overload cut off switch. This will activate if the current reaches 16amp.
  • Page 15: Maintenance

    3. Check the oil level is between the MAX & MIN marks on the dipstick & top up if necessary. (Use Clarke SAE40 compressor oil). Ensure the oil does not drop below the minimum level to avoid damage to the machine.
  • Page 16: Recommended Oils

    Any compressor oil can be used which is suitable for use at room temperatures from +5 C to + 40 Clarke SAE40 Compressor Oil (1 litre) is available from your Clarke dealer (part no 3050810). See the Clarke catalogue for other consumables. ENVIRONMENTAL PROTECTION One of the most damaging sources of environmental pollution is oil.
  • Page 17 IMPORTANT: The use of parts other than Clarke replacement parts may result in safely hazards, decreased tool performance and will invalidate your warranty. NOTE: Your Clarke compressor has been designed to give long and trouble free service. If, however, having followed the...
  • Page 18: Fault Finding

    FAULTFINDING SYMPTOM PROBLEM SOLUTION Pressure drop in Air leaks at connections. Run the compressor to create maximum pressure. receiver. Switch it off and brush a soapy water solution onto all connections. Look carefully for air bubbles being forced out. Tighten any connections where bubbles are seen.
  • Page 19: Specification

    96 dB LwA Please note that the specifications contained herein, are correct at the time of going to print. However, Clarke International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 20 PARTS LIST & DIAGRAM - COMPRESSOR No Description No Description Safety Valve Oil Cap/Dipstick Air Filter Piston Block Piston Head Cover Cover Plate Valve Plate Capacitor After Cooler Compressor Housing Piston Casing Piston Gasket Seals Piston Rings Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 21 PARTS LIST & DIAGRAM - ANCILLARY ITEMS No Description No Description Compressor Housing Pressure Switch Handle Grip Power Cable Support Bracket Reservoir Pressure Gauge 0-300psi Safety Valve Outlet Pressure Gauge 0-180psi Condensation Drain Tap Pressure Reducer Locknut Shut Off Valve & Air Outlet Delivery Tube Connecting Tube Foot...
  • Page 22: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 23 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

This manual is also suitable for:

Champ2225220

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