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Summary of Contents for Clarke COUGAR 25
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Page 1: Parts And Service
COUGAR COUGAR OPERATING & MAINTENANCE INSTRUCTIONS 0903... -
Page 2: Table Of Contents
Thank you for purchasing this Cougar Air Compressor which is available in two configurations - Cougar 25, fitted with a 24 litre air receiver and Cougar 50, fitted with a 50 litre receiver. These compressors are designed for DIY use ONLY. -
Page 3: Safety Precautions
2. DO NOT operate your compressor with any guards removed. 3. Electrical or mechanical repairs should only be carried out by a qualified engineer. If problems occur, contact your Clarke dealer. 4. Before carrying out any maintenance, ensure the pressure is expelled from the air receiver, and the machine is disconnected from the mains supply. -
Page 4: Electrical Connections
We recommend that this machine is connected to the mains supply via a Residual Current Device (RCD) If in any doubt, DO NOT attempt any connections or repairs yourself. Consult a qualified electrician, your Clarke dealer, or CLARKE International Service Dep’t on 020 8988 7400 or e-mail Service@clarkeinternational.com... -
Page 5: Preparation For Use
Clarke dealer). Attach the wheels, foot and handle according to the instructions shown on the polythene bag containing the items (Cougar 25 only). OPERATION NOTE: If you intend using your compressor for spraying, read also the “Helpful Hints on Spraying” booklet - supplied with the machine. - Page 6 This operation is completely automatic and does not affect the spraying process in any way. However, should problems develop with the cut-in, cut out settings, consult your local Clarke dealer. Note: a. If the machine pumps continuously Fig.
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Page 7: Shutting Down
4. MAINTENANCE A. DAILY Fig. 4 Check the oil level before you start and top-up if necessary - (use Clarke SAE 40 compressor oil available from your local dealer). Drain any condensate that may have accumulated in the receiver by unscrewing the drain plug beneath the air receiver (fig. - Page 8 After the first 100 hours use, replace the oil completely using Clarke SAE 40 compressor oil. Thereafter, replace the oil com- pletely after every 500 hours of operation or every 6 months. To empty the oil from the machine, turn the screw located at the bottom of the plastic end cover, and shown at ‘B’...
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Page 9: Fault Finding
FAULT FINDING PROBLEM PROBABLE CAUSE REMEDY The compressor Check the electrical Bad connections. stops and will not connections. start again. Clean and tighten as necessary. Blown fuse Renew/Replace fuse Overload cutout Switch off and wait 5 minutes switch has tripped. before pressing the reset button. -
Page 10: Specifications
*Compressor motor should not run for more than 4 minutes in any 10 minute period Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice. Always consult the machine’s data plate... -
Page 11: Parts Lists And Diagrams
COUGAR 25 No. Description Part No. No. Description Part No. 1 Reservoir FN168HQ1000V 16 Pressure Gauge FN330004000 2 End Plug FN011008000 17 Adapter FN011017000 7 Drain Valve FN022020000 18 Pressure Regulator FN319044000 8 Antivibration Pad FN020146000 19 Tap Assembly FN322007000... - Page 12 COUGAR 50 No. Description Part No. No. Description Qty Part No. 1 Reservoir FN17005400V 13 Tube FN046001000 2 End Plug FN011008000 14 Connector FN199110140 3 Drain Valve FN022020000 15 Pressure Gauge FN330004000 4 Wheel FN020022000 16 Adapter FN011017000 5 Circlip FN015024000 18 Tap Assembly FN322007000...
- Page 13 COMPRESSOR...
- Page 14 COMPRESSOR No. Description Qty Part No. No. Description Qty Part No. 1 Screw w/washer FN216HQ0001 20 Cylinder Head FN116120015 2 Screw FN014006024 21 Cyl. Head Bolt M8 FN014001071 3 Dipstick compl. FN216HQ0002 22 Overload protector FN008040000 4 Plastic End Cover FN116120002 23 Nut FN014003018...
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