Clarke CHAMP Operation & Maintenance Instructions Manual
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Summary of Contents for Clarke CHAMP
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Page 1: Air Compressor
AIR COMPRESSOR MODEL NO: CHAMP PART NO: 2320215 (230V) & 2320220 (110V) OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0618 Issue 3... -
Page 2: Environmental Recycling Policy
GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. -
Page 3: General Safety Warnings
5. NEVER attempt any complex repairs yourself. If you have a technical problem contact your local Clarke dealer. 6. ALWAYS store the compressor out of reach of children. 7. ALWAYS protect your hearing. Ear protection should be worn when operating this compressor and it’s associated power tools. - Page 4 3. NEVER use this compressor if any part is damaged. Have it inspected and repaired by your Clarke dealer. 4. NEVER attempt to modify the air compressor, tank, fittings or attachments in any way. Doing so will invalidate the guarantee and could result in personal injury.
- Page 5 OPERATING ABNORMALLY: If the compressor operates unusually or makes strange noises, switch off immediately and purge the air reservoir. Arrange repairs with your nearest Clarke dealer. 3. BREATHING QUALITY AIR: This compressor should not be used to supply breathing quality air.
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Page 6: Safety Symbols
SAFETY SYMBOLS The following safety symbols are shown on the product or it’s packaging. Please read all of the safety and operating instructions carefully before using this product. Read this instruction booklet carefully before positioning, operating or adjusting the compressor. This compressor produces a high sound level during operation. -
Page 7: Electrical Connections
ELECTRICAL CONNECTIONS WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. - Page 8 OVERVIEW Shut-off valve Oil filler/ dipstick Output pressure regulator Anti-vibration feet On/Off switch Drain valve Outlet pressure gauge Compressed air reservoir Reservoir Pressure safety valve Handle Pressure control switch Air filter Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 9: Preparation For Use
PREPARATION FOR USE WARNING: BEFORE USING THE COMPRESSOR, MAKE SURE THAT YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS. UNPACKING Take care when lifting the compressor from the packaging and obtain assistance if necessary to avoid personal injury or damage to the machine. Always use the handle and frame. -
Page 10: Connection And Start Up
• The supply voltage must be 110V (Champ 110 V - Part No; 2225220) or 230V (Champ 230 V - Part No; 2225215). • The ON/OFF switch is in the OFF (depressed) position. -
Page 11: Checking The Oil
1. Remove dipstick as shown and check the level of oil is between the MAX and MIN marks as shown below. If not, top up to the correct level with Clarke SAE40 compressor oil available from your Clarke dealer. 2. After the first 5 working hours, replace the oil as described under MAINTENANCE on page 15. -
Page 12: Starting The Compressor
• If the valve does not operate as described, or is stuck, it must be replaced by your Clarke dealer before the compressor is used. WARNING: NEVER REMOVE OR ATTEMPT TO ADJUST THE SAFETY VALVE. -
Page 13: Working Pressure Adjustment
Note: If the machine pumps continuously without intermittently switching on and off, the compressor is too small for the demand of the application/tool being used and damage could result. Consult your Clarke dealer. OVERLOAD CUT-OUT The compressor is fitted with an overload cutout to protect the motor in the event of overheating. - Page 14 Never stop the compressor by unplugging it from the power supply. It should be turned off as above. After use, set the outlet pressure back to zero. Trigger all equipment (tools, spraygun etc) to release any air pressure from the air hose before disconnecting the hose from the compressor.
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Page 15: Maintenance
3. Check the oil level is between the MAX & MIN marks on the dipstick & top up if necessary. (Use Clarke SAE40 compressor oil). Ensure the oil does not drop below the minimum level to avoid damage to the machine. -
Page 16: Recommended Oils
Any compressor oil can be used which is suitable for use at room temperatures from +5 C to + 40 Clarke SAE40 Compressor Oil (1 litre) is available from your Clarke dealer (part no 3050810). See the Clarke catalogue for other consumables. ENVIRONMENTAL PROTECTION One of the most damaging sources of environmental pollution is oil. - Page 17 IMPORTANT: The use of parts other than Clarke replacement parts may result in safely hazards, decreased tool performance and will invalidate your warranty. NOTE: Your Clarke compressor has been designed to give long and trouble free service. If, however, having followed the...
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Page 18: Fault Finding
Compressor fails to Compressor head gasket Stop the compressor and reach the set failed or valve damaged. contact your Clarke dealer. pressure and overheats easily. Compressor does not Air reservoir already pressurised. Open drain valve and expel start. some air. Compressor should re-... -
Page 19: Specification
96 dB LwA Please note that the details and specifications contained herein, are correct at the time of going to print. However, Clarke International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 20 PARTS DIAGRAM - COMPRESSOR Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 21 PARTS LIST - COMPRESSOR No Description Part No No Description Part No END COVER FN116CN0025 AIR FILTER HOUSING FN017082002 BOLT FN114006024 INLET FILTER ASSY FN317082000 PLUG/DIPSTICK FN012089000 FILTER ELEMENT FN017082001 CRANKCASE FN116120016 BEARING FN033082000 GASKET CRANKSHAFT FN116CN0017 SEALING RING FN010132000 CRANKCASE FN116120006 MOTOR ROTOR...
- Page 22 PARTS LIST - ANCILLARY ITEMS No Description Part No No Description Part No FOOT FN20186000 T-FITTING FN11177000 DRAIN PLUG FN022082000 SAFETY VALVE FN047206000 BASE PLATE FN104HB0001 CONNECTOR FN11017000 HANDLE FN116022015 PLUG FN111001000 DELIVERY TUBE FN104CN0002 SHUT-OFF VALVE FN322007000 OLIVE FN161535012 CONNECTING TUBE FN46001000 LOCKNUT...
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Page 23: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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