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AIR COMPRESSOR

Model: CHAMP
Part No: 2225220 (110V) & 2225215 (230V)
OPERATING & MAINTENANCE
INSTRUCTIONS
GC0611

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Summary of Contents for Clarke CHAMP

  • Page 1: Air Compressor

    AIR COMPRESSOR Model: CHAMP Part No: 2225220 (110V) & 2225215 (230V) OPERATING & MAINTENANCE INSTRUCTIONS GC0611...
  • Page 2: Introduction

    GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.
  • Page 3: Table Of Contents

    Declaration of Conformity ..............23 ACCESSORIES & CONSUMABLES A wide range of airline accessories is available, including Filter/Regulators. Lubricators, High Pressure Hoses, Whip Hose etc. Contact your Clarke dealer for further information. IMPORTANT: The use of parts other than genuine Clarke replacement parts may result in safety hazards, decreased tool performance, and will invalidate your warranty.
  • Page 4: General Safety Precautions

    5. NEVER attempt any complex repairs yourself. If you have a technical problem contact your local Clarke dealer. 6. ALWAYS store the compressor out of reach of children. 7. ALWAYS protect your hearing. Ear protection should be worn when operating this compressor and it’s associated air driven power tools.
  • Page 5 3. NEVER use this compressor if any part is damaged. Have it inspected and repaired by your Clarke dealer. 4. NEVER attempt to modify the compressor or its components in any way. Doing so will invalidate the guarantee and could result in personal injury.
  • Page 6 OPERATING ABNORMALLY: If the compressor operates unusually or makes strange noises, switch off immediately and purge the air reservoir. Arrange repairs with your nearest Clarke dealer. 3. BREATHING QUALITY AIR: This compressor should not be used to supply breathing quality air.
  • Page 7 SERVICING & STORAGE 1. TURN OFF THE COMPRESSOR WHEN NOT IN USE: When not in use, turn off by depressing the On/Off switch, then remove the plug from the mains supply. Slowly undo the drain valve to release the pressure from the reservoir.
  • Page 8: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the machine on, ensure that the voltage of your electricity supply is the same as that indicated on the rating plate. Connecting to any other power source may cause damage.
  • Page 9: Safety Symbols

    In the case of model 2225220, connect the mains lead to a suitable 110V (50Hz) electrical supply through an approved plug or suitably fused isolator switch. If using a portable 110V transformer, make sure it has a rated capacity sufficient to take the load of the compressor. If in doubt, consult a qualified electrician.
  • Page 10: Overview

    OVERVIEW Shut-off valve Oil filler/dipstick Output pressure regulator Anti-vibration feet ON/OFF switch Drain valve Delivery pressure gauge Compressed air reservoir Reservoir pressure gauge Pressure safety valve Handle Pressure control switch Air filter...
  • Page 11: Preparation For Use

    Before connecting your compressor to the mains supply, check the following:- • The supply voltage must be 110V (Champ 110 V - Part No; 2225220) or 230V (Champ 230 V - Part No; 2225215). • The ON/OFF switch is in the OFF (depressed) position.
  • Page 12 • The pressure regulator should be set at its lowest setting, i.e. turned fully anticlockwise. (- & + arrows are shown on the knob) • If the compressor has not been used recently, open the drain valve shown in Fig 1 to drain any condensate which may Fig 1 have accumulated.
  • Page 13 MAX and MIN marks as shown in Fig 4. If not, top up to the correct level with Clarke SAE40 compressor oil available from your Clarke dealer. 2. After the first 5 working hours, replace the oil as described under MAINTENANCE on page 16.
  • Page 14: Operating Instructions

    • If the valve does not operate as described, or is stuck, it must be replaced by your Clarke dealer before the compressor is used. WARNING: Never remove or attempt to adjust the safety valve.
  • Page 15 Note: If the machine pumps continuously without intermittently switching on and off, the compressor is too small for the demand of the application/tool being used and damage could result. Consult your Clarke dealer. OVERLOAD CUT-OUT The compressor is fitted with an overload cutout to protect the motor in the event of overheating.
  • Page 16: Maintenance

    3. Check the oil level is between the MAX & MIN marks on the dipstick & top up if necessary. (Use Clarke SAE40 compressor oil). Ensure the oil does not drop below the minimum level to avoid damage to the machine.
  • Page 17 Fig 9 suitable for use at room temperatures from C to +40 Clarke SAE40 Compressor Oil (1 litre) is available from your Clarke dealer (part no 3050810). See the Clarke catalogue for other consumables. ENVIRONMENTAL PROTECTION One of the most damaging sources of environmental pollution is oil. Do not throw away used oil with domestic refuse or flush down a sink or drain.
  • Page 18: Troubleshooting

    TROUBLESHOOTING y l l s i s , s t l l i s l i . y l . t r . r i . ) i . r i y l l u l i l l i...
  • Page 19: Technical Specification

    + ° ° 0 + ° ° 0 Please note that the details and specifications contained herein, are correct at the time of going to print. However, Clarke International reserve the right to change specifications at any time without prior notice.
  • Page 20: Parts Lists And Diagrams

    PARTS DIAGRAM - COMPRESSOR...
  • Page 21 PARTS LIST - COMPRESSOR...
  • Page 22 PARTS LIST - PNEUMATICS...
  • Page 23: Declaration Of Conformity

    DECLARATION OF CONFORMITY...

This manual is also suitable for:

Champ 2225220Champ 2225215

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