Apollo Sprayers Maxi-Miser 3000 PRO Instruction Manual

Hvlp turbo spray system

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Instruction Manual
This manual contains important warnings and instructions. Please read
these instructions carefully and keep for your reference.
©2023 Apollo Sprayers International, Inc.

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Summary of Contents for Apollo Sprayers Maxi-Miser 3000 PRO

  • Page 1 Instruction Manual This manual contains important warnings and instructions. Please read these instructions carefully and keep for your reference. ©2023 Apollo Sprayers International, Inc.
  • Page 2: Table Of Contents

    Table of Contents Safety ............................. 1 Maxi-Miser™ Spray Finishing Systems....................3 How Your Maxi-Miser™ Turbo System Works ................3 How Your PBC-GTO™ Spray Gun Works ..................4 Preparing to Use Your Maxi-Miser™ Turbo System ...............5 Setting up Your PBC-GTO™ Spray Gun ..................5 Operating your PBC-GTO Spray Gun .....................6 Spray Gun Technique........................8 Cleaning Your PBC-GTO Spray Gun ....................9...
  • Page 3: Safety

    1. Safety Read all instructions and safety precautions before operating the unit. Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
  • Page 4 Improper installation of the ground plug can result in the risk of electrical shock. If repair or replacement of the plug or cord is necessary, do not connect the ground wire to either flat blade terminal. The wire with green insulation (with or without a yellow stripe) is the grounding wire. 1.
  • Page 5: Maxi-Miser® Spray Finishing Systems

    2. Maxi-Miser® Spray Finishing Systems CONGRATULATIONS!! You have just purchased the Maxi-Miser 3000 PRO HVLP turbo spray system, the finest spray system available to spray cars, boats and airplanes. You are about to enjoy the great benefits of the Maxi-Miser™ system. Our designs are the result of over 50 years of experience in manufacturing HVLP turbo spray systems and spray guns.
  • Page 6: How Your Pbc-Gto Spray Gun Works

    The PBC-GTO spray guns with the matte brown spray head and the BLACK handle are for spraying clear coats. Depending on if you are spraying spot repairs or larger areas you could have one of two different size needles, nozzles or air caps. For spot repairs we recommend the 0.5mm with our “CC”...
  • Page 7: Preparing To Use Your Maxi-Miser® Turbo System

    5. Preparing to Use Your Maxi-Miser® Turbo System Connect the male end of the air hose to the turbo system. Pull back the spring loaded quick disconnect coupler and insert the male connector on the air hose into the turbine connector. Release the ring. Your air hose will be locked into place.
  • Page 8: Operating Your Pbc-Gto Spray Gun

    DO NOT tighten by holding the cup in the “incorrect” picture. NOTE: Failure to tighten correctly can result in damaging the seal at the base of the cup. 3. Screw the air feed connector (A5211N) onto the side of the spray gun body. 4.
  • Page 9 full, open, wide pattern. (Relative to the distance the spray gun is held from the work surface). To adjust the direction of the fan pattern, rotate the air cap ears (Fig. 2) clockwise to either a vertical or horizontal position as noted in the diagram. This will provide your vertical or horizontal fan pattern. Spray Patterns Fig.
  • Page 10: Spray Gun Technique

    Chart B: Viscosity Cup Comparison Zahn Cup Zahn Cup Ford cup Ford cup Poise P Centi-poise Krebs Say bolt sec (#2) sec (#4) sec (#3) sec (#4) 6.2 Spray Gun Technique Connect the appropriate air hose to the spray gun. Begin turning the material adjustment screw (#19) anti or counterclockwise 1 –...
  • Page 11: Cleaning Your Pbc-Gto Spray Gun

    6. When spraying cars start at the top and work down. This will stop any overspray from landing on your previously sprayed panels. 7. Try to spray the hard to reach and underneath surfaces first. Common sense and some forethought will prevent errors. Remember, that a light wet film will generally produce better results than a heavy wet coat.
  • Page 12: Thorough Cleaning

    5. Remove the needle spring (#20). 6. Pull the trigger and then pull the needle (#21) out through the back of the spray gun. 7. Remove the fluid nozzle (#3) with the wrench (spanner) provided. 8. Clean both fluid nozzle and needle assembly using cleaner or water and a brush. 9.
  • Page 13: Re-Assemble The Spray Gun

    Remove the fan adjustment ring (#8) and air distributor plate (#7). The air distributor plate is attached to the ring. These two pieces are separate. Clean them both if necessary. Note: Make sure you reassemble the two pieces correctly or you will only get a round fan pattern.
  • Page 14 Insert the air cap seal (#4). To insert, observe both sides of the seal. One side should have three small circles. This side goes toward the spray gun. Snap the air cap seal onto the air distributor (#6). 9. Push the needle (#21) back into the spray gun. 10.
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  • Page 17: Get To Know Your Maxi-Miser™ Turbo System

    8. Maxi-Miser® 3000 PRO Operation The Maxi-Miser® 3000 PRO turbo spray system is the newest HVLP technology patented by Apollo Sprayers International, Inc. The 3000 PRO’s Precision Air Control Technology (PACT) accurately enables you to control the air pressure from the turbo system to within 1/10th of a PSI.
  • Page 18: Turbo Air Pressure And Viscosity

    The Maxi-Miser® 3000 PRO is equipped with an “Overheat” system. The Overheat system works to help prevent overheating your motor. To prevent damage to the motor the turbine will shut itself down if it gets too hot. Overheating is usually caused by clogged or dirty filters.
  • Page 19: Pre-Filter Maintenance

    10.1 Pre-filter Maintenance We recommend that you remove your pre-filters after each use. To remove the pre-filters: push your finger between the filter (1) and pre-filter (2) until you can curl it up and pull the pre-filter off, rotating your finger around the pre-filter as you pull. Do not pull hard as you will break the glue line on the pre-filter.
  • Page 20: Fan Filter Maintenance

    Remove filter (3). If filter is stuck to the side of the case, gently tap the side with your hand. To check your filters, hold them up to a light, similar to your car air intake filter. If you cannot see light through more than 50% of the filter you need to wash it or replace the filter element.
  • Page 21 To clean the fan filter, remove the plastic fan guard by pulling it free. You will notice there are four tabs located at the edges. Pry these tabs out and the guard will pop free. Remove the filter element and wash with mild soap and water as necessary. If the filter can’t be cleaned replace it.
  • Page 22: Record Of Turbine Use

    11. Record of Turbine Use Record Of Turbine Use Model Serial # Date Purchased Date Hours Of Use Total Hours Turbine Recommended Maintenance: Clean and/or change pre-filters and/or cartridge filters every 10 hours or when necessary. See Accessories Page for appropriate filter replacement for your model. 12.
  • Page 23 13. Genuine Maxi-Miser® Accessories FS1680 – Pack of 5, 12” Air feed tubes for FS1900 - Deluxe Cleaning Kit, Lifetime Warranty 90,250 and 600cc gravity cups A4096 - Pre-Filters A4098 - Replacement Filters Gravity Cup Assemblies FS1670 - Filter Stand, Fits 1 & 2 Quart (1 & 2 Liter) Cups. A7555A - non-teflon 90cc cup assembly A5033A - non-teflon 250cc cup assembly A5034A - non-teflon 600cc cup assembly...
  • Page 24: Warranty

    Warranties of merchantability or fitness, is excluded to the maximum extent permitted by law and, if not excludable, is limited to the duration of the express Warranty. No representative or person is authorized to extend this Warranty or to create for APOLLO SPRAYERS INTERNATIONAL, INC. any other liability in connection with the sale of any APOLLO SPRAYERS product.

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