Automated Acim Motor Characterization Procedure; Traction Systems - Curtis 1239E Manual

Enhanced dual voltage ac controller for pmac and induction motors
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WARNING
Motor will rotate during this procedure. Do not take the vehicle down off the blocks.
This procedure is only for applications using an ACIM motor and quadrature encoder.
This procedure assumes that Initial Setup Steps 1 through 10 have been completed, and that the
motor is approximately room temperature (20–25°C); do not characterize a hot motor without a
temperature sensor.
The vehicle should have its drive wheels clearly off ground, and the vehicle should be safely blocked
from accidental movement. The drive wheels should be freely spinning—any dragging brake or
excessive friction may invalidate this test, or cause it to fail.
Hint: The procedure is easier to conduct if the various motor characteristics Program parameters
and Monitor variables added to the 1313's Favorites folder. The PC based 1314 programmer can also
be used, although it does not offer the convenience of the Favorites folder.

TRACTION SYSTEMS

Note: These steps are intended for traction applications. For hydraulic applications, see the
corresponding 1232E/SE–1238E/SE manual (document number 53096).
1. Verify that Motor Technology = 0-ACIM and Feedback Type = 1-encoder. This configuration,
2. Enter the number of motor poles in the Motor Poles parameter. The vast majority of induction
3. Enter the Max Test Speed for the characterization test. Note that this speed might not be achieved,
4. Enter the desired Max Test Current for the characterization test. A typical setting is 70% (70%
Quick Links:
Motor Parameters
Characterization Tests
p.58
Feedback Options
p.65
Power Limiting Map
p.46
Monitor
5. Using the 1313/1314, clear the Fault History (Faults » Clear Fault History).
Inputs/Interlock
p.77
6. Ensure that Interlock is enabled (Monitor » Inputs » Interlock).
7. Set Test Enable = 1.
8. If any faults are present, stop and resolve the issue before continuing.
9. Note that no cutbacks should be in effect (thermal, voltage, etc.) when these tests are run.
8A — AUTOMATED ACIM MOTOR CHARACTERIZATION PROCEDURE
8A — AUTOMATED ACIM MOTOR
CHARACTERIZATION PROCEDURE
and these settings, are required to run this procedure.
Motor » Control Algorithms » 0-ACIM
Motor » Feedback Options » Feedback Type » 1-Encoder
motors will have 4 poles.
Motor » Control Algorithms » 0-ACIM » Characterization Tests » Motor Poles
depending on system characteristics; this is normal. Set this to the application's corresponding
Max Speed value (e.g., Max_Speed_Trq).
Motor » Control Algorithms » 0-ACIM » Characterization Tests » Max Test Speed
of the maximum motor or controller rating, whichever is higher). Generally this is only reduced
if motor heating during the test is a problem, or resonance in the motor occurs at high currents.
Motor » Control Algorithms » 0-ACIM » Characterization Tests » Max Test Current.
Motor » Control Algorithms » 0-ACIM » Characterization Tests » Test Enable
Also, the power limiting maps should not cut back current over the characterization speed
range. Check and verify that the power limiting map parameters are set to 100% over the
characterization speed range.
Current Limits » Power Limiting Map
Curtis 1239E-1269E Manual, os 37.0 RevA – May 2021
pg. 93

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