Kinetico Reverse Osmosis Compact Series Technical Manual
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Kinetico Reverse Osmosis Compact Series Technical Manual

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Summary of Contents for Kinetico Reverse Osmosis Compact Series

  • Page 1 Reverse Osmosis Compact Series Technical Manual visit www.kinetico.eu...
  • Page 2 Please read these installation and operation instructions for your Kinetico RO-Compact System carefully. We recommend that you keep this manual for future reference and pass it on to any future owners. Manufacturer: Kinetico Denmark, Sandvadsvej 7, 4600 Køge Series type:...

  • Page 3: Table Of Contents

    Contents Kinetico RO-Compact Range Additional Equipment Components Operating Conditions The Components Installation Plumbing Connections Operation and Maintenance Using the RO-Compact System Routine Maintenance Troubleshooting Maintenance Timetable Solenoid Valve Feed Pump Flow Restrictor RO-Compact 1 Parts RO-Compact 2 Parts RO-Compact 3 Parts...
  • Page 4 The Kinetico RO-Compact Series is designed to demineralize cold-water (max 25°C) subsequent use in commercial dishwashers. The Kinetico RO-Compact Series may only be used for this purpose, and in accordance with the operating instructions provided. RO-Compact RO Compact Series Technical Manual...
  • Page 5 Should this information not be followed, it may result in damage of this equipment and its surroundings. Electrical shock or electrocution hazard Pinch point or crushing hazard Chemical hazard www.kinetico.eu...
  • Page 6 The warning icon will be used to present any information that may result in a severe hazard or concern during the installation, use or maintenance of this product. Should this information not be followed, it may result in severe physical harm. Stay Clear Do Not Touch No Access:...
  • Page 7 Safety instructions: The RO-Compact is safe to operate if the following safety instructions are followed. • Start-up may only be performed by an authorised Kinetico service technician. • The RO-Compact may only be connected to a dishwasher. • The raw water must be of a tap water quality.

  • Page 8: Kinetico Ro-Compact Range

    Kinetico RO-Compact Range The RO-Compact Range works on both a peak/batch delivery operation (reserve volume) and a continuous flow operation (rated hourly production). Recovery times relate to the continuous production capacity of the unit. System features include: • Integrated Circuit Board Controller •...
  • Page 9 Number of Membranes Sound Pressure Level Based on feed TDS of 500 mg/l and a water temperature of 15˚C. Sound measured 1 m from the front of the unit and 1,6 m from the floor with the lid on. www.kinetico.eu...

  • Page 10: Additional Equipment Components

    Softener: Kinetico has a wide range of backwashing filters Hardness levels will affect the performance of which use a variety of media. Depending on the RO-Compact system.
  • Page 11 The system uses a spiral wound compact through the membrane. The RO-Compact also membrane for production of permeate water. features a permeate flush. FLOW DIRECTION CONCENTRATE PERMEATE PERMEATE SPACER MEMBRANE FEEDWATER SPACER www.kinetico.eu...

  • Page 12: Operating Conditions

    Operating Conditions The following operating parameters detail the optimum conditions for peak performance of the Kinetico RO-Compact Range. If there are parameters that you are concerned about, please contact your local Kinetico Representative. Exceeding the stated specifications inhibit performance cause the system to be permanently damaged.
  • Page 13 Product Water Storage Tank atmospheric atmospheric atmospheric Fitting Connections Inlet diameter 3/4” BPS SS 3/4” BPS N.B 3/4” BPS N.B Permeate diameter 3/4” BPS SS 3/4” BPS N.B 3/4” BPS N.B Drain diameter 10 mm Push-in 10 mm Push-in 10 mm Push-in www.kinetico.eu...

  • Page 14: The Components

    The Components The following components are used in the RO-Compact series. cable must be attached to an approved electrical Inlet: connector (plug). The connection is a stainless steel, 3/4” BPS Supply Power Required: 230 VAC, 1 Phase, male nipple. 50 Hz. Outlet: Drain (Reject) Connection: The connection is a 3/4”...
  • Page 15 Part 521122: Flow Switch: This electric contact has a sensitivity to activate at 1 l/m. At this contact, the unit shuts the bypass valve, provided there is water in the permeate reservoir, and activates the distribution pump. www.kinetico.eu...
  • Page 16 RO Compact 1: See pages 12 - 13 for component descriptions. Close Up: RO Compact Series Technical Manual...
  • Page 17 RO Compact 2: See pages 12 - 13 for component descriptions. Close Up: www.kinetico.eu...
  • Page 18 RO Compact 3: See pages 12 - 13 for component descriptions. Close Up: RO Compact Series Technical Manual...
  • Page 19 Three dashes will be displayed (- - -), when the refill cycle is interrupted by the distribution pump calling for water. Power A number or three dashes, will indicate when power is energized to the system. www.kinetico.eu...

  • Page 20: Installation

    Installation The following process has been developed to assist you with the installation of your RO-Compact product. The installation of this RO should be performed by a qualified service person with an understanding of local and regional codes that may affect the installation requirements. Pre-Installation Review: Inlet water...
  • Page 21 The unit must be connected to positive + neutral Required Clearance for + ground. Removing Cover cm Blue wire: Neutral Weight (dry) kg Brown wire: Positive Voltage Volts Yellow/green wire: Ground Frequency Hz Amperage Amps Power kw www.kinetico.eu...

  • Page 22: Plumbing Connections

    Plumbing Connections The following connections are used throughout the RO-Compact series. Inlet Connection: Drain Connection: Using the supplied 10mm flexible tubing, Make sure that the inlet screen is connect to the push fitting and run to a in place. suitable drain. The tube must be pressed Connect the feed water line to the inlet of fully into the connection.
  • Page 23 RO Compact 1: RO Compact 2:   RO Compact 3: www.kinetico.eu...

  • Page 24: Operation And Maintenance

    Operation and Maintenance A definition of terms for the system operation inputs and outputs. Key: NO = Normally Open NC = Normally Closed Inputs: Inlet Pressure Switch (NO) Flow Switch (NO) Pressure Switch (NC) High Level Float Switch (NO) Mid Level Float Switch (NO) Low Level Float Switch (NO) System Switch (On/Off) RO Production Level Jumper (J1)
  • Page 25 Below this level the contact is open, not allowing send it to the permeate outlet connection. www.kinetico.eu...
  • Page 26 Feed Water Inlet Connection System Selection Jumper - J2 & J3 This is the connection from the users feed water These are two jumpers located on the inside supply line. This line is connected to the bypass of the electrical enclosure, on the circuit board solenoid.
  • Page 27 If the production rate in l/ph is below a minimum setting, the indicator lamp (IND3) will be on constantly. If the production rate in l/ph is above a maximum setting the indicator lamp (IND3) will flash. www.kinetico.eu...

  • Page 28: Using The Ro-Compact System

    Using the RO-Compact System A guide to using and maintaining the RO-Compact system. The system requires, therefore ensure it is switched on prior to intended use. Producing RO water: remain off until the inlet pressure has returned to above the 1 bar set point RO permeate water is produced through the (assuming that the feed solenoid RO membrane.
  • Page 29 Pressure is re-established in the line during this membrane. process, but the flow switch keeps the pump Accurate logging and timely membrane cleaning running until the line is closed by the user’s will help to ensure maximum membrane life. device. www.kinetico.eu...

  • Page 30: Routine Maintenance

    Routine Maintenance Filter maintenance: Long term start-ups: The system will shut down if the feed pressure This procedure should be completed after the is too low (not above 1 bar). In this situation, it unit has been sanitized with sodium bisulfite. is likely that the filter cartridge will need to be Temporarily connect the permeate outlet replaced.

  • Page 31: Troubleshooting

    Why is the permeate tank overflowing? 1. There is a level float malfunction Check the operation of the high level float. The float should engage contact before the water level reaches the top of the tank. www.kinetico.eu...
  • Page 32 1. Low pressure alarm consideration to prevent poor cleaning of Feed pressure is too low - Check the inlet the membrane. Contact Kinetico for further advice. pressure while the system is running. System will shutdown if feed pressure is below 1 bar.

  • Page 33: Maintenance Timetable

    17,4 Empty it at least half way by opening the Litres permeate line at the dishwasher. Min Value As soon as the permeate line is opened, the permeate pump should turn on. Typical Volume Shut off the permeate line. www.kinetico.eu...

  • Page 34: Solenoid Valve

    Solenoid Valve Maintenance Each RO-compact unit has two solenoid valves which operate in opposite orientations. The feed solenoid valve normally closed and the process solenoid valve normally open. Occasionally, debris may become trapped in the diaphragm of the valve, causing the valve to not close completely.

  • Page 35: Feed Pump

    When replacing the new pump head make sure the shaft and coupler are   inline This ensures the pump head is completely inserted into the old motor coupling. Reconnect the clamp Fasten with the screw provided. www.kinetico.eu...

  • Page 36: Flow Restrictor

    Flow Restrictor Maintenance Two flow restrictors are used with each RO-Compact unit. These restrictors have a fixed orifice and should be checked at least four times per year. Blockage of the flow restrictor will change the operation of the membrane, and may cause rapid fouling of the system.
  • Page 37 Replace the fitting and elbow connectors Disassemble the fittings This will expose the fixed orifice flow restrictors. Nozzle chart: Maximum Circulation Permeate Model Hardness Recovery (%) Setting Nozzle Nozzle Compact 1 standard standard Compact 2 standard Compact 3 www.kinetico.eu...

  • Page 38: Ro-Compact 1 Parts

    RO-Compact 1 Parts: The cabinet 384805-U 389910 384735 389911 384770 389923 170469 170072A 170071A 521460 170070A 170073 170074 Part Number Description Pieces 170070A Frame Left - Black 170071A Frame Right - Black 170072A Frame Back Panel - Black 170073 Frame Back Support - Black 170074 Frame Front Support - Black 170469...
  • Page 39 Top Plate Compact 1 Gasket - ¾” 521310 660026 Reduction Ms - 1" x ½" 660045 Elbow - N/M ½” 660053 Hex Jam Nut - ¾” 660054B Hex Nipple - Bspp ¾” x Bspp 1” 660206 NON return valve “short” www.kinetico.eu...
  • Page 40 RO-Compact 1 Parts: Distribution plumbing 170312 170307 170261 700062 170484 170403 170010A 170445 660036 170254 170449 170403 170262 660040 170414 170274 170456 170286 170384 170255 170270 170274 170274 170280 170385 170486 170281 170277 170326 170415 RO Compact Series Technical Manual...
  • Page 41 170484 Stem Elbow - Push In 12mm 170486 Elbow Nipple 15mm 660036 Hex Nipple Reducer 660040 Nipple Pipe - SS ½” x 22mm Hex Nut Jam - ¾” 660053 700062 Nipple - PVC ø12 x 1/8" 170010-A Pipesystem Stainless www.kinetico.eu...
  • Page 42 RO-Compact 1 Parts RO-Compact 1 Parts: Membrane and components 384903 170447 170467 170448 170401 Plastic nut is included with the membrane. 170315 6 x 3mm holes need to be drilled. 170066 170331 170332 170331 170330 170329 Part Number Description Pieces 160521 Membrane –...
  • Page 43 Connect in parallel pressure-switch and flow-switch with green and yellow wires. Remove JG connector 18mm and tube. Part Number Description Pieces 170083 Red Shrouded Receptacle 170309 Pressure Switch - 1-10 bar, 1/8" 660002 Cap Nut - ½" 700061 PVC L40mm 1/8" www.kinetico.eu...
  • Page 44 RO-Compact 1 Parts: Flow restrictors 170460 400022 171048 171084 660027 171013 170447 171084 171077 171071 170713 170706 171071 171049 Part Number Description Pieces 170447 Elbow - Push In ½” x 12mm 170460 Elbow - Push In ø12 x 3/8" 170706 Nozzle No.78 (for the 0°dH setting) 170713 Nozzle No.115 (for the 0°dH setting)
  • Page 45 Core Pvt 1.0 - Brown 170096 Core Pvt 1.0 - Yellow/Green 170104 Violet Shrink Tube - 0,25mm 170105 Blue Shrink Tube - 0,75mm 170106 Red Shrink Tube - 1,0mm 170107 Black Shrink Tube - 1,5mm 170108 Grey Shrink Tube - 2,5mm 170109 Washer www.kinetico.eu...
  • Page 46 Part Number Description Pieces 170111 Hex Csk Head Screw - 6 x 20mm SS 170112 SS Socket Set Screw - 8 x 16mm RS 170113 SS Socket Set Screw - 8 x 30mm RS 170114 SS Set Screw - M5 x 10m RS 170115 SS Self Locking Nut - 8mm RS 170117...
  • Page 47 Short Shaft - RO 389911 Long Shaft - RO 389923 Castor - RO Series 389940 Outer Bottom - Packaging 389941 Base Support A - Packaging 389942 Base Support B - Packaging 389943 Post - Packaging 389944 Top Support - Packaging www.kinetico.eu...
  • Page 48 Part Number Description Pieces 389945 Top - Packaging 400021 Non Return Valve - 3/8" SS 521122 Wire Nut 521310 Seal 521460 Overflow (including nut) 521466 Metric Threaded Cap - ¾" 651400 Prefilter - ¾" 660026 Reduction MS - 1" x ½" 660027 Tee - 3/8"...

  • Page 49: Ro-Compact 2 Parts

    RO-Compact 2 Parts: The cabinet and frame Part Number Description Pieces 190061 Bottom frame with rolls 384736 Cabinet 66 litre 384804 C2 lid for RO-Compact 2 & 3 Black www.kinetico.eu...
  • Page 50 RO-Compact 2 Parts: The pumps 170282 660206 660045 160005 660026 170054 160001 660054B 521310 660053 170007 170450 160005 160001 170401 170467 384830 170448 170403 Part Number Description Pieces 160001 Pump - 1,000 l/ph, Brass 160005 Motor - 560w, 230v, 50Hz 170007 Pump SS - 500w, 230v, 50Hz 170054...
  • Page 51 Tube pu - 12/10 blue (120mm) 170448 Elbow - ø 12 push in 170462 Connector - ø 12 x ½” push in 170467 Base male ø 12 x ½” 384830 Top plate - compact 2 384904 Bottom plate - compact 2 & 3 www.kinetico.eu...
  • Page 52 RO-Compact 2 Parts: Plumbing feed water 170484 170265 170255 170403 660045 170451 170265 170261 660040 700062 660048 660046 170307 660045 170262 660044 660037 170312 170255 170270 170307 170309 170311 NC for units without bypass only. RO Compact Series Technical Manual...
  • Page 53 660037 Nipple - ½”- 3/4” N/N 660040 Nipple Pipe - 1/2” x 25mm 660044 Tee - ½” 660045 Elbow - M/N ½” 660046 Elbow - N/N ½” 660048 Nipple - ½” 700062 Nipple PVC - ø 12 x 1/8" www.kinetico.eu...
  • Page 54 RO-Compact 2 Parts: Distribution plumbing 660001 - Reduction ¾” - ½” in between elbow and connector. 660034 660001 170270 170274 - 110mm 170326 170276 - 110mm 170277 170277 170280 170280 170276 - 80mm 170279 170276 - 80mm Part Number Description Pieces 170270 Connector for Flow switch - 15mm...
  • Page 55 Nozzle No. 115 (circulation) (for the 0°dH setting) 171013 Base Male - 3/8” x 12mm 171048 Special Nipple 171049 Special Connector - 10 x 3/8" 171071 O-Ring - 10 x 2 171077 Gasket 171084 Spring 400022 Check Valve - 3/8” Brass 660027 Tee - 3/8” www.kinetico.eu...
  • Page 56 RO-Compact 2 Parts: Complete spare parts list Part Number Description Pieces 10092 Washer overflow (bss) 1328 O-ring 160001 Pump - 1000 l/ph, brass 160005 Motor - 560w 230v 50Hz 160521 RO-Membrane - compact low3 - 4021 170007 Grundfos pump 3 - 5cm 170054 Cable gland - 20m x 1,5 170058...
  • Page 57 Nozzle no. 115 170733 Nozzle no. 43 171013 Nipple - 3/8" ø 12 171048 Special nipple - 3/8"ms spec. 171049 Spec. Connector 10 x 3/8" 171071 O-ring - 10 x 2 171077 Seal - 3/8 " 171077 Seal - 3/8 " www.kinetico.eu...
  • Page 58 Part Number Description Pieces 171084 Spring for nozzle 190050 Mounting box RO 190051 Terminal - ground 190053 Terminal - blue 190054 Terminal - grey 190056 Deep top hat punched 0,13 190061 Bottom frame with rolls 380070 Outer box without bottom 384736 Cabinet RO 66 litre 384804-C2...

  • Page 59: Compact 3 Parts

    RO-Compact 3 Parts List: The cabinet and frame Part Number Description Pieces 190061 Base Frame 384736 Cabinet RO - 66 litre 384804-C2 Lid For RO-Compact 2 & 3 - Black www.kinetico.eu...
  • Page 60 RO-Compact 3 Parts: The pumps 660206 170282 160005 660045 660026 660054B 521310 170007 170054 660053 170447 170484 170403 160001 170407 Part Number Description Pieces 160001 Pump - 1,000 l/ph Brass 160005 Motor - 560w, 230v, 50Hz 170007 Pump - SS, 500w, 230v, 50Hz 170054 Cable Gland - 20m x 1,5 Connector - 18mm x ½"...
  • Page 61 Flexible Elbow - ø12 x ½” 170448 Elbow - ø12 Push In 170455 Tee - 12mm Push In 170467 Base Male - ø12 x ½” 384831 Top Plate - RO-Compact 3 384904 Bottom Plate - RO-Compact 2 & 3 www.kinetico.eu...
  • Page 62 RO-Compact 3 Parts: Plumbing feed water 170446 660039 170261 170265 660044 170462 170255 660045 170262 660045 700062 660040 660044 660048 660045 170447 170307 660046 660044 660037 170255 170270 170307 170309 170311 RO Compact Series Technical Manual...
  • Page 63 660040 Nipple Pipe ½” x 25mm 660044 Tee - ½” 660045 Elbow - M/N ½” Elbow - N/N ½” 660046 660048 Nipple - ½” 700062 Nipple PVC - ø12 x 1/8" 660056 Elbow - ½” (only used with no-bypass) www.kinetico.eu...
  • Page 64 RO-Compact 3 Parts: Distribution plumbing 660001 - Reduction ¾” - ½” in between elbow and connector. 660034 660001 170270 170274 - 110mm 170326 170276 - 110mm 170277 170277 170280 170280 170276 - 80mm 170279 170276 - 80mm Part Number Description Pieces 170270 Connector for Flow switch - 15mm...
  • Page 65 Nozzle No. 59 (drain) (for 0°dH setting) 170708 Nozzle No.177 (circulation) (for 0°dH setting) 171048 Special Nipple 171049 Special Connector - 10 x 3/8" 171071 O-Ring - 10 x 2 171077 Gasket 171084 Spring 400022 Check Valve - 3/8” Brass 660027 Tee - 3/8” www.kinetico.eu...
  • Page 66 RO-Compact 3 Parts: Complete spare parts list Part Number Description Pieces 10092 Washer Overflow (Bss) 1328 O-Ring 160001 Pump - 1000 l/ph, Brass 160005 Motor - 560w, 230v, 50Hz 160521 RO-Membrane - Compact Low 3 - 4021 170007 Grundfos Pump - Cm3 - 5 170054 Cable Gland - 20m x 1,5 170058...
  • Page 67 1705 Electrical Box - RO Units 170501 4A - Fuse with Sand 170704 Nozzle No. 59 170708 Nozzle No. 177 171048 Special Nipple - 3/8" Ms Spec. 171049 Spec. Connector 10 x 3/8" 171071 O-Ring - 10 x 2 www.kinetico.eu...
  • Page 68 Part Number Description Pieces 171077 Seal 3/8" 171084 Spring for Nozzle 190050 Mounting Box 190051 Terminal - Ground 190053 Terminal - Blue 190054 Terminal - Grey 190056 Deep Top Hat Punched 0,13 190061 Bottom frame with Rolls 380070 Outer box without Bottom 384736 Cabinet - RO 66 litre 384804-C2...
  • Page 69 RO-Compact with bypass Part Number Description Pieces 170153 RO-Compact 3 170152 RO-Compact 2 www.kinetico.eu...
  • Page 70 RO-Compact without bypass   Part Number Description 170153-U RO-Compact 3 without bypass 170152-U RO-Compact 2 without bypass By-pass conversion kit - 170018: 1. Shut off the water. 2. Remove cable/wire from elbow. 3. Remove top of solenoid valve, 4 screws. 4.

  • Page 71: Electrical Parts

    Electrical Box for RO-Units 170054 Cable Gland PG 13,5 170265 Sirai Connector Plug 700001 PVC 90˚ Elbow Giv ½” 700029 PVC Socket Mifv 20 x ½” 700901 PVC Hanger 20mm 700951 PVC Pipe Ø 20mm Pn16 83mm & 310mm www.kinetico.eu...

  • Page 72: Electrical Boxes

    Electrical Boxes RO-Compact 1: RO Compact Series Technical Manual...
  • Page 73 RO-Compact 2 and 3: JUMPER SETTING: J2 = COMPACT3 J3 = COMPACT2 www.kinetico.eu...

  • Page 74: Terminal Block Wiring

    Terminal Block Wiring Auxiliary Alarm Contact Ground Ground RING Ground PACT 1 4 Main power, line voltage (brown) Feed solenoid valve, line voltage (brown) 6 Feed solenoid valve, neutral (blue) Feed pump, line voltage (brown) Feed pump, neutral (blue) 9 Process pump, line voltage (brown) 10 Process pump, neutral (blue) 11 Pressure switch, signal voltage 12 Pressure switch, signal voltage...
  • Page 75 MV2 = Bypass solenoid RO-Compact 3: to No.4 to No.7 to Fuse to No.10 to No.1 P1 a MV 2 230V = Main cable P1 (A,B) = High pressure pump P2 = Transport pump 230 V P1 b MV2 = Bypass solenoid www.kinetico.eu...
  • Page 76 RO Compact Series Technical Manual...

  • Page 77: Flow Diagrams

    = Pressure switch Pressure switch = Flow direction Flow direction Flow switch COSTUMER 10102 – Terminal Block Wiring DWG NAME RO-COMPACT 1 ORIGINALLY DRAWN BY DATE Allan Herold 05/09-2012 SIZE SCALE SHEET 1 OF 1 www.kinetico.eu DATE DWG REV Allan Herold 09-11-2016...
  • Page 78 FLOW DIAGRAM RO – COMPACT 1 RO-Compact 1: Membrane Membran MV 1 liter Nozzle Dyse Resevoir Drain afløb MV 2 FLOW DIAGRAM = flow control/nozzle RO – COMPACT 1 WITHOUT BYPASS = Solenoid Valve = Pump RO-Compact 1 no bypass: = Drain COSTUMER 10102 –...
  • Page 79 FLOW – DIAGRAM DWG NAME = Check valve RO-COMPACT 2 NO BYP = Pressure switch ORIGINALLY DRAWN BY DATE Allan Herold/Søren Hansen = Flow direction MATERIAL MANAGER www.kinetico.eu SIZE SCALE = flow switch LAST MODIFIED BY DATE Allan Herold 09/11-2016...
  • Page 80 FLOW DIAGRAM RO-Compact 3: RO – COMPACT 3 Membrane Membran MV 1 17,4 liter Nozzle Dyse Resevoir Nozzle Dyse afløb Drain MV 2 = flow control/nozzle = Solenoid Valve = Pump = Drain RO-Compact 3 no bypass: COSTUMER FLOW DIAGRAM FLOW - DIAGRAM DWG NAME = Check valve...

  • Page 81: Dimensions

    Dimensions   RO-Compact 1 RO-Compact 2 RO-Compact 3 Height Depth Width www.kinetico.eu...

  • Page 82: Daily Log

    Daily Log Pressure Water Quality Flow Drain Inlet Date Comments Litres/ Litres/ temp Hour Hour Inlet Membrane Inlet Permeate RO Compact Series Technical Manual...

  • Page 83: Ce Declaration Of Conformity

    EC Declaration of Conformity Machinery Directive 2006/42/EC Annex II A ORIGINAL Company name: Kinetico Denmark Aps Sandvadsvej 7 4600 Køge Denmark We, Kinetico, hereby declare that the following machinery: Machine/Type: Kinetico RO Compact Series Description: Reverse Osmosis Year of Construction: 2014 Serial Number:...
  • Page 84 Kinetico International Division, Sandvadsvej 7, Koge, DK – 4600 www.kinetico.eu © Kinetico 2016. 1.6/11...

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