Atlas Copco DYNAPAC CA362 Instruction Manual

Engine cummins qsb 6.7c

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Instructions manual

ICA362D-PD-EN1.pdf

Driving & Maintenance

*72X11155*-*72X11170*

CA362 is one of Dynapac's medium-heavy soil compaction rollers. It is

available in a D (smooth drum) and PD (padfoot) version. The main

applications for the PD version are on cohesive material and weathered

All types of base courses and subbase courses can be compacted deeper

and the interchangeable drums, D to PD, and vice versa, facilitate even

greater variety in the range of application.

The cab and safety-related accessories are described in this manual.

Other accessories, such as compaction meter, tachograph and field

computer, are described in separate instructions.

Reservation for changes

Printed in Sweden

Vibratory roller

CA362

Engine

Cummins QSB 6.7C

Serial number

stone material.

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Summary of Contents for Atlas Copco DYNAPAC CA362

Page 1 Instructions manual Instructions manual ICA362D-PD-EN1.pdf ICA362D-PD-EN1.pdf Driving & Maintenance Driving & Maintenance Vibratory roller Vibratory roller CA362 CA362 Engine Engine Cummins QSB 6.7C Cummins QSB 6.7C Serial number Serial number *72X11155*-*72X11170* *72X11155*-*72X11170* CA362 is one of Dynapac's medium-heavy soil compaction rollers. It is CA362 is one of Dynapac's medium-heavy soil compaction rollers.
Page 3: Table Of Contents
Table of Contents Introduction ..........................1 Safety - General instructions....................3 Safety - when operating ......................5 Safety (Optional) ........................7 Special instructions ........................9 Technical specifications - Noise/Vibrations/Electrical ............13 Technical specifications - Dimensions ................... 15 Technical specifications - Weights and volumes ..............17 Technical specifications - Working capacity ................
Page 4 ICA362D-PD-EN1.pdf 2010-10-29...
Page 5: Introduction
Introduction Introduction Warning symbols WARNING ! Marks a danger or a hazardous WARNING ! Marks a danger or a hazardous procedure that can result in life threatening or procedure that can result in life threatening or serious injury if the warning is ignored. serious injury if the warning is ignored.
Page 6 Introduction The machine must be correctly maintained for maximal performance. The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible. Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.
Page 7: Safety - General Instructions
Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
Page 8 Safety - General instructions 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.
Page 9: Safety - When Operating
Safety - when operating Safety - when operating Driving near edges When driving near an edge, minimum 2/3 of the drum width must be on solid ground. Keep in mind that the machine's center of gravity Keep in mind that the machine's center of gravity moves outwards when steering.
Page 10 Safety - when operating ICA362D-PD-EN1.pdf 2010-10-29...
Page 11: Safety (Optional)
Safety (Optional) Safety (Optional) Strike-off blade The operator must make sure that nobody is in The operator must make sure that nobody is in the area of operation while the machine is in the area of operation while the machine is in use.
Page 12 Safety (Optional) Air conditioning The system described in this manual is type ACC (Automatic Climate Control) The system contains pressurized refrigerant. It The system contains pressurized refrigerant. It is forbidden to release refrigerants into the is forbidden to release refrigerants into the atmosphere.
Page 13: Special Instructions
Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 104°F).
Page 14 Special instructions High-pressure washing must not be used on the High-pressure washing must not be used on the instrument panel. instrument panel. Detergent that can destroy electrical parts, or Detergent that can destroy electrical parts, or which is conductive, must not be used. which is conductive, must not be used.
Page 15 Special instructions When fitting batteries, always connect the When fitting batteries, always connect the positive cable first. positive cable first. Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way.
Page 16 Special instructions ICA362D-PD-EN1.pdf 2010-10-29...
Page 17: Technical Specifications - Noise/Vibrations/Electrical
Technical specifications - Noise/Vibrations/Electrical Technical specifications - Noise/Vibrations/Electrical Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
Page 18 Technical specifications - Noise/Vibrations/Electrical ICA362D-PD-EN1.pdf 2010-10-29...
Page 19: Technical Specifications - Dimensions
Technical specifications - Dimensions Technical specifications - Dimensions Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 2879 2879 113.3 113.3 Length, standard equipped roller Length, standard equipped roller 5758 5758 226,7 226,7 Height, with ROPS (D) Height, with ROPS (D) 2980 2980...
Page 20 Technical specifications - Dimensions Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller 2384 2384 93,85 93,85 Overhang, left frame side Overhang, left frame side Overhang, right frame side Overhang, right frame side Turn radius, external Turn radius, external 5400 5400...
Page 21: Technical Specifications - Weights And Volumes
Technical specifications - Weights and volumes Technical specifications - Weights and volumes Weights Weights Service weight with ROPS (EN500) Service weight with ROPS (EN500) 13050 kg 13050 kg 28775 lbs 28775 lbs Service weight with ROPS (EN500) Service weight with ROPS (EN500) 12950 kg 12950 kg 28555 lbs...
Page 22 Technical specifications - Weights and volumes ICA362D-PD-EN1.pdf 2010-10-29...
Page 23: Technical Specifications - Working Capacity
Technical specifications - Working capacity Technical specifications - Working capacity Compaction data Compaction data Static linear load (D) Static linear load (D) 37,5 kg/cm 37,5 kg/cm 210 pli 210 pli Static linear load (PD) Static linear load (PD) Static linear load with ROPS (D) Static linear load with ROPS (D) 37,9 kg/cm 37,9 kg/cm...
Page 24 Technical specifications - Working capacity ICA362D-PD-EN1.pdf 2010-10-29...
Page 25: Technical Specifications - General
Technical specifications - General Technical specifications - General Engine Engine Manufacturer/Model Manufacturer/Model Cummins QSB 6.7C Cummins QSB 6.7C Water cooled turbo diesel Water cooled turbo diesel with after cooler with after cooler Power (SAE J1995) Power (SAE J1995) 112 kW 112 kW 150 hp 150 hp...
Page 26 Technical specifications - General Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry...
Page 27 Technical specifications - General ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M24 (PN 904562) M24 (PN 904562) Strength class : Strength class : 10.9 10.9...
Page 28 Technical specifications - General ICA362D-PD-EN1.pdf 2010-10-29...
Page 29: Machine Plate - Identification
Machine plate - Identification Machine plate - Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame. Fig. Front frame 1. PIN Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.
Page 30 Machine plate - Identification Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.
Page 31 Machine plate - Identification Decals Location - decals 2, 3 Warning, Crush zone Warning, Crush zone Warning, Locking Warning, Locking Sound power level Sound power level Warning, Rotating engine Warning, Rotating engine Warning, Toxic gas Warning, Toxic gas Hydraulic Hydraulic components components fluid/Biohydraulic fluid...
Page 32 Machine plate - Identification Safety decals 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone. (Two crush zones on machines fitted with pivotal steering) 4700903423 Warning - Rotating engine components. Keep your hands at a safe distance from the danger zone.
Page 33 Machine plate - Identification 4700908229 Warning - Locking The articulation must be locked when lifting. Read the instruction manual. 4700904165 Warning - Toxic gas (accessory, ACC) Read the instruction manual. 2010-10-29 ICA362D-PD-EN1.pdf...
Page 34 Machine plate - Identification Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Tie down point Tie down point Tire pressure...
Page 35: Machine Description - Instruments/Controls
Machine description - Instruments/Controls Machine description - Instruments/Controls Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Starter switch Starter switch Rpm/Frequency selector Rpm/Frequency selector Working lights Working lights Hazard beacon Hazard beacon Direction indicator switch Direction indicator switch Hazard warning lights Hazard warning lights Main beam switch...
Page 36 Machine description - Instruments/Controls Locations - Control panel and controls Fig. Control panel Hourmeter Hourmeter Warning lamp, fuel level Warning lamp, fuel level Brake warning lamp Brake warning lamp Speed selector, drum/wheels (Optional) Speed selector, drum/wheels (Optional) Warning lamp, engine oil pressure Warning lamp, engine oil pressure Speed selector, wheels Speed selector, wheels...
Page 37 Machine description - Instruments/Controls Designation Designation Symbol Symbol Function Function Hazard flashers, switch Hazard flashers, switch Turn to the right to switch on the hazard flashers. Turn to the right to switch on the hazard flashers. (Optional). (Optional). Main/dipped beam, switch with Main/dipped beam, switch with In the right position, the switch lights and the main In the right position, the switch lights and the main...
Page 38 Machine description - Instruments/Controls Designation Designation Symbol Symbol Function Function Engine speed control for Diesel Engine speed control for Diesel 900 = Idling speed 900 = Idling speed engine engine 1,500 = Speed for loading/unloading 1,500 = Speed for loading/unloading 2,200 = Working and transport speed 2,200 = Working and transport speed Amplitude selector.
Page 39 Machine description - Instruments/Controls Designation Designation Symbol Symbol Function Function Emergency brake / Parking Emergency brake / Parking Press to activate the emergency brakes. When the Press to activate the emergency brakes. When the brake brake machine is stationary, the parking brake is activated. machine is stationary, the parking brake is activated.
Page 40 Machine description - Instruments/Controls Controls in the cab 1 2 3 4 5 First-aid kit (optional) Fig. Cab roof, front Fig. Cab right side (AC optional) Fig. Cab, right side Fig. Cab roof, rear Fig. Cab, rear ICA362D-PD-EN1.pdf 2010-10-29...
Page 41 Machine description - Instruments/Controls Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Front working lights, switch Front working lights, switch Press to switch on the front working lights. Press to switch on the front working lights. Rear working lights, switch Rear working lights, switch Press to switch on the rear working lights.
Page 42 Machine description - Instruments/Controls ICA362D-PD-EN1.pdf 2010-10-29...
Page 43: Machine Description - Electrical System
Machine description - Electrical system Machine description - Electrical system Electrical system Fuses The electrical regulating and control system is protected against overload by 27 fuses and 12 relays. The quantity depends on how much extra equipment the machine has. The four fuse boxes (1) and relays (3) are located behind the lower instrument plate, which is opened by turning the four quick-fit screws (2) a 1/4 turn...
Page 44 Machine description - Electrical system Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. The tachograph and memory for the radio are protected at the battery master disconnect switch by a 0.5 A and 3 A fuse, respectively.
Page 45 Machine description - Electrical system Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof. The figure shows fuse amperage and function. Fig. Cab roof fuse box All fuses are flat pin fuses.
Page 46 Machine description - Electrical system Fuses at battery master disconnect switch Positioning of fuses at battery master disconnect switch in the engine compartment. QSB engine (ignition) QSB engine (ignition) Diagnostics lamps, engine Diagnostics lamps, engine ECM electronics ECM electronics Fig. Engine compartment 1.
Page 47 Machine description - Electrical system Relays in cab To replace the relays for the air conditioning fan, the condensor fan on the cab roof and the radio, remove instrumentpanel (1). Fig. Cab roof, front 1. Instrument plate 2. K30 Relay for air conditioning fan 3.
Page 48 Machine description - Electrical system ICA362D-PD-EN1.pdf 2010-10-29...
Page 49: Operation - Starting
Operation - Starting Operation - Starting Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power.
Page 50 Operation - Starting Control unit - Setting The control unit has two adjustment options, rotation and steering column angle. Pull the lever (1) upwards to allow rotation. Release the locking lever (2) to adjust the steering column to the desired slope and then lock the steering column in its new position.
Page 51 Operation - Starting Instruments and lamps - Checking Turn the switch (1) to the mid-position. All warning lamps should light for about 5 seconds and the beeper should sound. During this time check that the warning lamps light up. Check that the voltmeter (10) reads at least 12 volts, and that the fuel gauge (15) shows a reading.
Page 52 Operation - Starting Interlock (Optional) The roller can be equipped with Interlock. The engine switches off 7 seconds after the operator rises from the seat. The engine stops whether the forward/reverse lever is in the neutral or the drive position. The engine does not stop if the parking brake is activated.
Page 53 Operation - Starting View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. view Strike-off blade (Optional) Always ensure that the strike-off blade is secured Always ensure that the strike-off blade is secured by the locking pin (1) when driving with the blade by the locking pin (1) when driving with the blade...
Page 54 Operation - Starting Starting the engine Set the forward/reverse lever (39) in neutral. The diesel engine cannot be started in any other position on the control. Set the amplitude selector (24) for Low/High vibration in position O. Set the engine speed control (23) in the idling position. Turn the starter switch (1) to the right to the first position.
Page 55: Operation - Driving
Operation - Driving Operation - Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation.
Page 56 Operation - Driving Pull up the emergency/parking brake knob (37) and Pull up the emergency/parking brake knob (37) and 35 36 check that the parking brake warning lamp is off. check that the parking brake warning lamp is off. Remember that the roller can start rolling, if it is on Remember that the roller can start rolling, if it is on a slope.
Page 57 Operation - Driving Check while driving that the gauges show normal readings. In the event of abnormal values or if the buzzer sounds, immediately stop the roller and the diesel engine. Check and remedy any fault; see also the chapter on maintenance and the engine manual. If the warning lamp for the air filter (30) comes on If the warning lamp for the air filter (30) comes on during operation (when the diesel engine is...
Page 58 Operation - Driving Operation on difficult surfaces (Optional) Drive, drum/wheels If the machine should get stuck and it is equipped with a 2-speed drum drive, set the drive knob as shown below. If the drum spins: Turn the knob (35) to Position 2 If the rear tires spin: Turn the knob (35) to Position 3.
Page 59: Operation - Vibration
Operation - Vibration Operation - Vibration Vibration Amplitude/frequency - Changeover There are two drum vibration settings. Use the switch (24) to adjust. Turn the knob to the left for low amplitude/high frequency and to the right for high amplitude/low frequency. Setting the amplitude may not be performed Setting the amplitude may not be performed when vibration is in operation.
Page 60 Operation - Vibration ICA362D-PD-EN1.pdf 2010-10-29...
Page 61: Operating - Stopping
Operating - Stopping Operating - Stopping Braking Emergency brake Braking is normally activated using the forward/reverse lever. The hydrostatic transmission retards and slows the roller when the lever is moved towards the neutral position. A disc brake in the drum motor and rear axle acts as an emergency brake when in motion and as a parking brake when stationary.
Page 62 Operating - Stopping Switching off Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions. Turn the starter switch (1) to the left to the shut off position. On rollers without a cab, lower and lock the instrument cover.
Page 63: Long-Term Parking
Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
Page 64 Long-term parking Steering cylinder, hinges, etc. Lubricate the articulation bearing with grease (see under the heading "Every 50 hours of operation"). Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment and the cab. Grease both ends of the forward/reverse control (bright parts) (see under the heading 'Every 500 hours of operation').
Page 65: Miscellaneous
Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the lowermost locking pin (2), which has a a wire attached.
Page 66 Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (1) back and secure it in the locking lug (4) with the locking stud (3). Insert the lowermost locking pin (2) fitted with a wire, to secure the locking stud (3).
Page 67 Miscellaneous Alternative 2 Towing short distances where the engine is inoperative Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are mechanically disengaged. when the brakes are mechanically disengaged. 34 mm First release both towing valves as per alternative 1.
Page 68 Miscellaneous Drum gearbox brake (Option) Disengage the drum brake by screwing in the two screws (5) until they stop. Screw in each screw equally, alternating between the two. This is necessary to prevent jamming the brake piston. The brakes are now disengaged and the roller can be towed.
Page 69 Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.
Page 70 Operating instructions - Summary ICA362D-PD-EN1.pdf 2010-10-29...
Page 71: Operating Instructions - Summary
Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
Page 72 Operating instructions - Summary ICA362D-PD-EN1.pdf 2010-10-29...
Page 73: Maintenance - Lubricants And Symbols
Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, resulting in rapid oil can cause overheating, resulting in rapid wear.
Page 74 Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Tyre pressure Tyre pressure Engine, oil filter Engine, oil filter Air filter Air filter Hydraulic reservoir, level Hydraulic reservoir, level Battery Battery Hydraulic fluid, filter Hydraulic fluid, filter Recycling Recycling Transmission, oil level...
Page 75: Maintenance - Maintenance Schedule
Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Radiator grille Radiator grille Scrapers Scrapers Engine suspension, 4 pcs. Engine suspension, 4 pcs. Oil level, diesel engine Oil level, diesel engine Drum oil, level plug, x2 Drum oil, level plug, x2 Feed pump, fuel Feed pump, fuel...
Page 76 Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.
Page 77 Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check that hoses and couplings are not leaking Check that hoses and couplings are not leaking Inspect/clean the filter element in the air cleaner Inspect/clean the filter element in the air cleaner...
Page 78 Maintenance - Maintenance schedule Every 500 hours of operation (Every three months) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Replace the fuel filter Replace the fuel filter Refer to the engine manual Refer to the engine manual...
Page 79 Maintenance - Maintenance schedule Every 2000 hours of operation (Yearly) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid Change the oil in the drum cartridge...
Page 80 Maintenance - Maintenance schedule ICA362D-PD-EN1.pdf 2010-10-29...
Page 81: Maintenance - 10H
Maintenance - 10h Maintenance - 10h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 82 Maintenance - 10h Scrapers, Pad-drum Undo the screws (1), then adjust each scraper tooth (2) to 25 mm (1.0 in) between scraper tooth and drum. Center each scraper tooth (2) between the pads. Tighten the screws (1). Fig. Scrapers 1. Screws 2.
Page 83 Maintenance - 10h Air circulation - Check Ensure that the engine has free circulation of cooling air through the protective grille in the hood. To open the engine hood, turn the locking arm (1) upward. Raise the hood to its fully open position, checking that the red safety catch on the left gas spring is latched.
Page 84 Maintenance - 10h Diesel engine Check oil level Take care not to touch any hot parts of the engine Take care not to touch any hot parts of the engine or the radiator when removing the dipstick. Risk or the radiator when removing the dipstick. Risk for burns.
Page 85 Maintenance - 10h Fuel tank - Filling Refuel daily with diesel fuel up to the lower edge of the filler pipe (1). Follow the engine manufacturer's specification with regard to the quality of diesel fuel. Stop the engine. Short-circuit (press) the filler gun Stop the engine.
Page 86 Maintenance - 10h ICA362D-PD-EN1.pdf 2010-10-29...
Page 87: Maintenance - 50H
Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 88 Maintenance - 50h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 89 Maintenance - 50h Articulation - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Risk of steering joint when the engine is running. Risk of being crushed when the steering is operated.
Page 90 Maintenance - 50h Tires - Air pressure - Wheel nuts - Tightening Check the tire pressures using a pressure gauge. If the tires are filled with fluid, the air valve (1) must be in the "12 o'clock" position during pumping. Recommended pressure: See Technical Specifications.
Page 91 Maintenance - 50h Where cooling capacity is markedly reduced, clean the condensor element (1) located on the rear edge of the cab. Also clean the cooling unit in the cab. See under the heading 2000 hours, automatic climate control - overhaul.
Page 92 Maintenance - 50h ICA362D-PD-EN1.pdf 2010-10-29...
Page 93: Maintenance - 250H
Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 94 Maintenance - 250h Rear axle planetary gears - Check oil level Position the roller with the plug in the planetary gear (1) in the "9 o'clock" position. Wipe clean and remove the level plug (1) and check that the oil level reaches the lower edge of the plug hole.
Page 95 Maintenance - 250h Drum cartridge - Checking the oil level Position the machine level so that the indicator pin (1) on the inside of the drum is aligned with the top of the drum frame. Fig. Left drum side 1. Indicator pin Wipe clean the filler plug (1) and level plug (3).
Page 96 Maintenance - 250h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3).
Page 97 Maintenance - 250h Rubber elements and fastening screws - Check Check all rubber elements (1), replace all of the elements if more than 25% of them on one side of the drum are cracked deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object.
Page 98 Maintenance - 250h Battery cell Take off the cell caps (1) and make sure that electrolyte (2) is about 10 mm (0.4 in) above the plates (3). Check the level of all cells. Top off with distilled water to the right level if the level is low. 10 mm If the ambient temperature is below freezing, run the engine for a while before topping off with distilled...
Page 99: Maintenance - 500H
Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 100 Maintenance - 500h Fuel pre-filter - Cleaning Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See instruction manual for the engine when cleaning the filter, the chapter on the fuel system.
Page 101 Maintenance - 500h Steering chain and seat bearing - Lubrication Optional on rollers without cab Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism.
Page 102 Maintenance - 500h Seat bearing - Lubrication Optional on rollers without cab Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).
Page 103: Maintenance - 1000H
Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 104 Maintenance - 1000h Clean thoroughly around the oil filters. Remove the oil filters (1) and dispose of them in Remove the oil filters (1) and dispose of them in an approved manner. They are single-use filters an approved manner. They are single-use filters and cannot be cleaned.
Page 105 Maintenance - 1000h Fuel tank - Drainage Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.
Page 106 Maintenance - 1000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.
Page 107 Maintenance - 1000h Rear axle's planetary gears - Oil change - Oil filling Set the roller so that the plug (1) in the planetary gear is at "9 o' clock". Wipe clean and remove the plug (1). Fill with oil to the lower edge of the level hole. Use transmission oil.
Page 108 Maintenance - 1000h ICA362D-PD-EN1.pdf 2010-10-29...
Page 109: Maintenance - 2000H
Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 110 Maintenance - 2000h Drum cartridge - Oil change Position the machine level so that the indicator pin (1) on the inside of the drum is aligned with the top of the drum frame. Fig. Left drum side 1. Indicator pin Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2).
Page 111 Maintenance - 2000h Drum gearbox - Oil change Place the roller on a level surface with the plugs (1) and (2) as illustrated. Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 3.5 liters (1 gal.).
Page 112 Maintenance - 2000h Steering hitch - Check Inspect the steering hitch to detect any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig. Steering hitch Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation.
Page 113 Maintenance - 2000h Compressor - Check (Optional) Inspect the attachment of the compressor (1). The compressor is located over the alternator in the engine compartment. The unit should, if possible, be run at least five minutes every week to ensure the lubrication of the gaskets and compressor in the system.
Page 114 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
Page 115 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...

Atlas Copco DYNAPAC CA362 Instruction Manual

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