Atlas Copco Dynapac CC900G Instruction Manual

Atlas Copco Dynapac CC900G Instruction Manual

Vibratory roller
Table of Contents

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Instruction
Instruction
manual
manual
ICC900G-CN1EN2.pdf
ICC900G-CN1EN2.pdf
Operation and maintenance
Operation and maintenance
Vibratory roller
Vibratory roller
CC900G
CC900G
Engine
Engine
Honda GX620K1
Honda GX620K1
Honda GX620U1
Honda GX620U1
Serial number
Serial number
*8824CN3001*-
*8824CN3001*-
*10000303x0C000001* -
*10000303x0C000001* -
*0C000706*, *0C000708* -
*0C000706*, *0C000708* -
*0C000710*
*0C000710*
Translation of original instructions
Translation of original instructions
Subject to changes
Subject to changes
Printed in Sweden
Printed in Sweden

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Summary of Contents for Atlas Copco Dynapac CC900G

  • Page 1 Instruction Instruction manual manual ICC900G-CN1EN2.pdf ICC900G-CN1EN2.pdf Operation and maintenance Operation and maintenance Vibratory roller Vibratory roller CC900G CC900G Engine Engine Honda GX620K1 Honda GX620K1 Honda GX620U1 Honda GX620U1 Serial number Serial number *8824CN3001*- *8824CN3001*- *10000303x0C000001* - *10000303x0C000001* - *0C000706*, *0C000708* - *0C000706*, *0C000708* - *0C000710* *0C000710*...
  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 1 Safety - General instructions....................3 Safety - when operating ......................5 Driving near edges ..................5 Slopes ......................
  • Page 4 Tightening torque ..................20 ROPS - bolts ..................... 20 Machine plate - Identification ....................21 Machine plate.................... 21 Product identification number on the frame ..........21 Engine plates .................... 22 Machine description- Decals....................23 Location - decals ..................23 Safety decals..................... 24 Info decals....................
  • Page 5 Reserve brake................... 40 Switching off....................40 Parking ........................41 Chocking the drums .................. 41 Long-term parking........................43 Engine ....................... 43 Battery....................... 43 Air cleaner, exhaust pipe................43 Sprinkler system..................43 Fuel tank ....................43 Hydraulic reservoir ..................43 Steering cylinder, hinges, etc..............44 Hoods, tarpaulin ..................
  • Page 6 Maintenance - Maintenance schedule ................... 55 Service and maintenance points ............... 55 General ..................... 55 Every 10 hours of operation (Daily)............56 After the first 20 hours of operation............56 After the FIRST 50 hours of operation ............57 Every 50 hours of operation ..............57 Every 100 hours of operation ..............
  • Page 7 Rubber elements and fastening screws - Check........70 Maintenance - 100h ....................... 71 Engine's fuel filter - Check................. 71 Engine oil and oil filter - Change ............... 72 Spark plug - Check and adjustment ............73 Maintenance - 200h ....................... 75 Forward/Reverse controls and joints - Check and lubrication....
  • Page 8 ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 9: Introduction

    Introduction Introduction The machine Dynapac CC900G is a self-propelled vibratory tandem roller in the 1,6 metric tonnes class featuring 900 mm wide drums. The machine is equipped with drive, brakes, and vibration on both drums. Intended use CC900G is primarily used for smaller compaction works, such as minor roads, sidewalks, cycle ways and minor parking places.
  • Page 10 Introduction Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected. Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself. THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous...
  • Page 11: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 12 Safety - General instructions 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.
  • Page 13: Safety - When Operating

    Safety - when operating Safety - when operating Driving near edges When driving near an edge, minimum 2/3 of the drum width must be on solid ground. Keep in mind that the machine’s center of Keep in mind that the machine’s center of gravity moves outwards when steering.
  • Page 14: Sitting Position

    Safety - when operating Sitting position Remain seated at all times when operating the roller. Always use the seat belt where fitted. Where the Always use the seat belt where fitted. Where the seat belt is not used, there is a great risk that the seat belt is not used, there is a great risk that the operator will be thrown off and land under the operator will be thrown off and land under the...
  • Page 15: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 104°F).
  • Page 16: Roll Over Protective Structure (Rops)

    Special instructions Roll Over Protective Structure (ROPS) Never carry out any welding or drilling Never carry out any welding or drilling operations of any kind on the Roll Over operations of any kind on the Roll Over Protective Structure (ROPS). Protective Structure (ROPS).
  • Page 17: Jump Starting

    Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 18 Special instructions ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 19: Technical Specifications - Noise/Vibrations/Electrical

    Technical specifications - Noise/Vibrations/Electrical Technical specifications - Noise/Vibrations/Electrical Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
  • Page 20 Technical specifications - Noise/Vibrations/Electrical ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 21: Technical Specifications - Dimensions

    Technical specifications - Dimensions Technical specifications - Dimensions Dimensions, side view Dimensions Dimensions 1350 1350 53,1 53,1 22,8 22,8 2297 2297 90,4 90,4 1536 1536 60,5 60,5 17,9 17,9 10,3 10,3 2107 2107 83,0 83,0 26,0 26,0 0,47 0,47 2011-05-11 ICC900G-CN1EN2.pdf...
  • Page 22: Dimensions, Top View

    Technical specifications - Dimensions Dimensions, top view Dimensions Dimensions 38,3 38,3 1,46 1,46 2700 2700 106,3 106,3 2660 2660 104,7 104,7 35,4 35,4 ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 23: Technical Specifications - Weights And Volumes

    Technical specifications - Weights and volumes Technical specifications - Weights and volumes Weights Weights Service weight with ROPS Service weight with ROPS 1335 kg 1335 kg 2943 lbs 2943 lbs (EN500) (EN500) Fluid volumes Fluid volumes Drum Drum 3,5 liters 3,5 liters 3,7 qts 3,7 qts...
  • Page 24 Technical specifications - Weights and volumes ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 25: Technical Specifications - Working Capacity

    Technical specifications - Working capacity Technical specifications - Working capacity Compaction data Compaction data Static linear load, front Static linear load, front 6,6 kg/cm 6,6 kg/cm 37 pli 37 pli Static linear load, rear Static linear load, rear 8,2 kg/cm 8,2 kg/cm 45,9 pli 45,9 pli...
  • Page 26 Technical specifications - Working capacity ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 27: Technical Specifications - General

    Technical specifications - General Technical specifications - General Engine Engine Manufacturer/Model Manufacturer/Model Honda GX620K1/GX620U1 Honda GX620K1/GX620U1 Output at 3,000 rpm (SAE J1995) Output at 3,000 rpm (SAE J1995) 13.4 kW / 18 Hp 13.4 kW / 18 Hp Engine revs during operation Engine revs during operation 3000 rpm 3000 rpm...
  • Page 28: Tightening Torque

    Technical specifications - General Tightening torque Tightening torque in Nm for oiled, bright galvanized bolts tightened using a torque wrench. STRENGTH CLASS M - thread M - thread 10.9 10.9 12.9 12.9 14,6 14,6 1130 1130 1580 1580 1900 1900 1960 1960 2800...
  • Page 29: Machine Plate - Identification

    Machine plate - Identification Machine plate - Identification Machine plate The machine plate (1) is attached to the front left side of the rear frame, beside the steering joint. The plate specifies the manufacturers name and address, the type of machine, the PIN, Product Identification Number (serial number), operating weight, engine power and year of manufacture.
  • Page 30: Engine Plates

    Machine description- Decals Engine plates The engine serial number (1) is punched below the starter. Please specify the engine serial number when ordering spares. Refer also to the engine manual. Figure. Engine 1. Serial number The engine's EPA plate (2) on GX620K1. The engine's EPA plate (2) on GX620U1.
  • Page 31: Machine Description- Decals

    Machine description- Decals Machine description- Decals Location - decals 1, 9 Fig. Location, decals and signs 1. Warning, Risk of being crushed 1. Warning, Risk of being crushed 903422 903422 8. Lifting point 8. Lifting point 357587 357587 2. Warning, Rotating engine components 2.
  • Page 32: Safety Decals

    Machine description- Decals Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 33: Info Decals

    Machine description- Decals Info decals Handbook compartment Handbook compartment Petrol Petrol Lifting point Lifting point Hydraulic oil level Hydraulic oil level Hoisting plate Hoisting plate Securing point Securing point 2011-05-11 ICC900G-CN1EN2.pdf...
  • Page 34 Machine description- Decals ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 35: Machine Description - Instruments/Controls

    Machine description - Instruments/Controls Machine description - Instruments/Controls Locations - Instruments and controls Ignition key Ignition key 7. Fuse box 7. Fuse box Control, engine speed Control, engine speed 8. Sprinkler 8. Sprinkler Reserve/parking brake Reserve/parking brake 9. Horn 9. Horn Vibration on/off, switch Vibration on/off, switch 10.
  • Page 36: Function Description

    Machine description - Instruments/Controls Function description Designation Designation Symbol Symbol Function Function Starter switch Starter switch The electric circuit is broken. The electric circuit is broken. All instruments and electrical controls are supplied All instruments and electrical controls are supplied with power with power Starter motor activation.
  • Page 37: Machine Description - Electrical System

    Machine description - Electrical system Machine description - Electrical system Relays and fuses on the machine The figure shows the positions of the various fuses and relays. The table below gives their amperage and function. All fuses are flat pin fuses. Relays Relays Starting...
  • Page 38 Machine description - Electrical system ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 39: Operation

    Operation Operation Before starting Operator’s seat - Adjusting Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted lengthways (1). Fig. Operator's seat 1. Length adjustment Sprinkler - Check Make sure that the reserve/parking brake knob is Make sure that the reserve/parking brake knob is...
  • Page 40: Reserve/Parking Brake

    Operation Reserve/parking brake Never leave the machine without first pressing in Never leave the machine without first pressing in the reserve/parking brake knob. the reserve/parking brake knob. The machine starts with the reserve/parking brake knob pressed in. Figure. Control panel 3.
  • Page 41: Starting

    Operation Starting Starting the engine Make sure that the reserve/parking brake knob (3) is pressed in. Sit down in the operator's seat and set the forward/reverse lever (6) in neutral. You cannot start the petrol engine with the lever in any other position. Set the RPM control (2) to idle.
  • Page 42 Operation ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 43: Operation - Driving

    Operation - Driving Operation - Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation.
  • Page 44 Operation - Driving ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 45: Operation - Vibration

    Operation - Vibration Operation - Vibration Manual vibration - Switching on Vibration should not be active when the roller is Vibration should not be active when the roller is stationary. This can damage both the surface and stationary. This can damage both the surface and the machine.
  • Page 46 Operation - Vibration ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 47: Operating - Stopping

    Operating - Stopping Operating - Stopping Braking Normal braking When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal until the machine reaches the working temperature.
  • Page 48: Reserve Brake

    Operating - Stopping Reserve brake Braking is normally activated using the forward/reverse lever. The hydrostatic transmission retards and slows the roller when the lever is moved towards the neutral position. A disc brake in each drum motor acts as reserve brake when in motion and as a parking brake when stationary.
  • Page 49: Parking

    Operating - Stopping Parking Chocking the drums Never disembark from the machine when the is Never disembark from the machine when the is engine running, unless the reserve/parking brake engine running, unless the reserve/parking brake knob is depressed. knob is depressed. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
  • Page 50 Operating - Stopping ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 51: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
  • Page 52: Steering Cylinder, Hinges, Etc

    Long-term parking Steering cylinder, hinges, etc. Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment. Grease both ends of the forward/reverse control (bright parts) (see under the heading ‘Every 500 hours of operation’). Hoods, tarpaulin * Lower the instrument cover over the instrument panel.
  • Page 53: Miscellaneous

    Miscellaneous Miscellaneous Locking the articulation Turn the steering wheel to the straight ahead position. Raise the locking arm (1) and turn 180 degrees downward. Ensure that the cotter pin (2) is guided into its lower position correctly for locking the articulation. Fig.
  • Page 54: Transport

    Transport Transport Transport Roller prepared for transport Lock the articulation before lifting and Lock the articulation before lifting and transporting. Follow the instructions under the transporting. Follow the instructions under the relevant heading. relevant heading. Chock the drums (1) and secure the chocks to the transport vehicle.
  • Page 55: Towing/Recovering

    Towing/Recovering Towing/Recovering Towing the roller Push in the reserve/parking brake knob and switch Push in the reserve/parking brake knob and switch off the engine. Chock the drum to prevent the off the engine. Chock the drum to prevent the roller from moving when the brakes are roller from moving when the brakes are disengaged.
  • Page 56: Towing/Recovering

    Towing/Recovering Towing/recovering A towing bar must be used when towing, as the A towing bar must be used when towing, as the roller has no brakes and can only be slowed and roller has no brakes and can only be slowed and stopped by the vehicle towing the roller.
  • Page 57: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Set the reserve/parking brake to its pulled-out position.
  • Page 58 Operating instructions - Summary ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 59: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 60 Preventive maintenance ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 61: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, resulting in rapid oil can cause overheating, resulting in rapid wear.
  • Page 62: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...
  • Page 63: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 12, 13 Fig. Service and maintenance points Water tank, filling Water tank, filling Air cleaner Air cleaner Hydraulic fluid, filling Hydraulic fluid, filling Forward/Reverse lever Forward/Reverse lever Battery (maintenance free) Battery (maintenance free) Fuel tank, filling Fuel tank, filling...
  • Page 64: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.
  • Page 65: After The First 50 Hours Of Operation

    Maintenance - Maintenance schedule After the FIRST 50 hours of operation Refer to the contents to find the page number of the sections referred to ! Action Action Comment Comment Change the hydraulic fluid filter Change the hydraulic fluid filter Every 50 hours of operation Refer to the contents to find the page number of the sections referred to !
  • Page 66: Every 300 Hours Of Operation

    Maintenance - Maintenance schedule Every 300 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Replace the air cleaner insert Replace the air cleaner insert Refer to the engine manual.
  • Page 67: Every 2000 Hours Of Operation / Every Year (Whichever Comes First)

    Maintenance - Maintenance schedule Every 2000 hours of operation / Every year (whichever comes first) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the hydraulic fluid Change the hydraulic fluid Change the oil in the front drum...
  • Page 68 Maintenance - Maintenance schedule ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 69: Maintenance - Maintenance Measures, Before Use

    Maintenance - Maintenance measures, before use Maintenance - Maintenance measures, before use Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if...
  • Page 70 Maintenance - Maintenance measures, before use ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 71: Maintenance - 10H

    Maintenance - 10h Maintenance - 10h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
  • Page 72: Refueling

    Maintenance - 10h Refueling Refuel the tank every day before starting work. Open the tank cap and fill through the filler pipe (1). Never refuel while the engine is running. Do not Never refuel while the engine is running. Do not smoke and avoid spilling fuel.
  • Page 73: Air Circulation - Check

    Maintenance - 10h Air circulation - Check Ensure that the petrol engine has free circulation of cooling air through the vents in the hood. Fig. Engine cover 1. Cooling air grille/engine Scrapers - Check, adjustment Make sure that the scrapers are undamaged. Adjust the scrapers if necessary in the following way: For firmer application of the scraper, undo the locking nut (2) and turn it to the right until the desired...
  • Page 74: Air Cleaner - Check

    Maintenance - 10h Air cleaner - check Check that hoses and couplings are not leaking and that the air cleaner cover is on properly. Clean the air cleaner when operated in extremely dusty environments. Fig. Engine 1. Air filter ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 75: Maintenance - 20H

    Maintenance - 20h Maintenance - 20h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
  • Page 76 Maintenance - 20h Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil (see under Lubricants heading for the correct oil grade), refit the filler cap (4) and check the level on the dipstick. Start the engine and check the tightness around the oil filter.
  • Page 77: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
  • Page 78: Air Cleaner - Cleaning

    Maintenance - 50h Air cleaner - cleaning Unclip the four lock catches (1) and lift the air cleaner's cover (2). Lift out the plastic foam and clean it in warm soapy water, rinse and dry. Clean the air filter by tapping it with the palm of the hand.
  • Page 79: Maintenance - 100H

    Maintenance - 100h Maintenance - 100h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
  • Page 80: Engine Oil And Oil Filter - Change

    Maintenance - 100h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil. Switch off the engine and push in the Switch off the engine and push in the reserve/parking brake knob. reserve/parking brake knob.
  • Page 81: Spark Plug - Check And Adjustment

    Maintenance - 100h Spark plug - Check and adjustment Switch off the engine and push in the Switch off the engine and push in the reserve/parking brake knob. reserve/parking brake knob. Observe care with hot surfaces. Wear gloves. Observe care with hot surfaces. Wear gloves. Fig.
  • Page 82 Maintenance - 100h ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 83: Maintenance - 200H

    Maintenance - 200h Maintenance - 200h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
  • Page 84 Maintenance - 200h ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 85: Maintenance - 300H

    Maintenance - 300h Maintenance - 300h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
  • Page 86: Spark Plug - Replace

    Maintenance - 300h Spark plug - Replace Switch off the engine and push in the Switch off the engine and push in the reserve/parking brake knob. reserve/parking brake knob. Observe care with hot surfaces. Wear gloves. Observe care with hot surfaces. Wear gloves. Refer to the engine manual for detailed Refer to the engine manual for detailed instructions.
  • Page 87: Hydraulic Fluid Cooler - Cleaning (Option)

    Maintenance - 300h Hydraulic fluid cooler - Cleaning (Option) Clean the hydraulic fluid cooler’s cooling flanges, ideally with compressed air. Blow the cooler clean by blowing air from the inside outwards. Wear gloves and eye protectors when working Wear gloves and eye protectors when working with compressed air.
  • Page 88 Maintenance - 300h ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 89: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
  • Page 90: Steering Joint - Check

    Maintenance - 500h Steering joint - Check Inspect the steering joint to detect any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play in the steering joint. Rectify if necessary. Fig. Steering joint Front drum - Checking the oil level Park the roller on a level surface, and drive the roller slowly until the oil plug (1) is in the middle of the...
  • Page 91: Maintenance - 900H

    Maintenance - 900h Maintenance - 900h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
  • Page 92 Maintenance - 900h ICC900G-CN1EN2.pdf 2011-05-11...
  • Page 93: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
  • Page 94: Water Tank - Cleaning

    Maintenance - 2000h Water tank - Cleaning Keep in mind that there is a risk of freezing in Keep in mind that there is a risk of freezing in winter. Drain the tank, pump and lines. winter. Drain the tank, pump and lines. Empty the tank.
  • Page 95 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
  • Page 96 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...

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