Atlas Copco CA300 Instruction Manual
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Atlas Copco CA300 Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
ICA300-IN2EN1.pdf
ICA300-IN2EN1.pdf
Vibratory roller
Vibratory roller
Cummins 4BT 3.9 102C
Cummins 4BT 3.9 102C
Serial number
Serial number
10000115x0E001462 -
10000115x0E001462 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in India
Printed in India
CA300
CA300
Engine
Engine

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Summary of Contents for Atlas Copco CA300

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance ICA300-IN2EN1.pdf ICA300-IN2EN1.pdf Vibratory roller Vibratory roller CA300 CA300 Engine Engine Cummins 4BT 3.9 102C Cummins 4BT 3.9 102C Serial number Serial number 10000115x0E001462 - 10000115x0E001462 - Translation of original instruction...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 Safety - General instructions....................3 Safety - when operating ......................5 Driving near edges ..................5 Slopes ......................
  • Page 4 ROPS - bolts ..................... 15 Tightening torque ..................16 Machine description ....................... 17 Identification ......................17 Product identification number on the frame ..........17 Machine plate.................... 17 Explanation of 17PIN serial number............18 Engine plates .................... 18 Decals........................19 Location - decals ..................19 Safety decals.....................
  • Page 5 Driver seat (Option)- Adjustment............... 34 Instruments and lamps - Checking............34 Operator position..................35 View ......................35 Interlock..................... 36 Starting ........................36 Start of diesel motor .................. 36 Operation......................... 38 Operating the roller ................... 38 Vibration ........................39 Vibration On/Off ..................39 Vibration - Activation .................
  • Page 6 Locking the articulation ................45 Lifting the roller..................45 Unlocking the articulation ................46 Towing/Recovering....................46 Alternative 1 ....................46 Short distance towing with the engine running.......... 46 Alternative 2 ....................47 Towing short distances where the engine is inoperative......47 Rear axle brake..................
  • Page 7 Steel scrapers (Optional) ................60 Scrapers, Pad-drum .................. 60 Soften scrapers (Optional) ................ 61 Air circulation - Check ................61 Coolant level - Check ................62 Diesel engine Check oil level ..............63 Fuel tank - Filling..................63 Hydraulic reservoir - Check fluid level............64 Brakes - Check..................
  • Page 8 Battery cell ....................78 Air conditioning (Optional) - Inspection....................79 Maintenance - 500h ....................... 81 Replacing the fuel filter................81 Fuel pre-filter - Cleaning................82 Bleeder filter - Inspection/Cleaning ............82 Maintenance - 1000h ......................83 Air filter - Change ..................83 Backup filter - Change................

  • Page 9: Introduction

    Introduction Introduction The machine CA300 is one of Dynapac's medium-heavy soil compaction rollers. It is available in STD and D versions. Intended use All types of base courses and subbase courses can be compacted deeper and the interchangeable drums, D to PD, and vice versa, facilitate even greater variety in the range of application.

  • Page 10: General

    Introduction Ensure good ventilation (extraction of air by fan) Ensure good ventilation (extraction of air by fan) where the engine is run indoors. where the engine is run indoors. General This manual contains instructions for machine operation and maintenance. The machine must be correctly maintained for maximal performance.

  • Page 11: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 12 Safety - General instructions 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

  • Page 13: Safety - When Operating

    Safety - when operating Safety - when operating Driving near edges When driving near an edge, minimum 2/3 of the drum width must be on solid ground. Keep in mind that the machine's center of gravity Keep in mind that the machine's center of gravity moves outwards when steering.

  • Page 14: Air Conditioning

    Safety - when operating Air conditioning The system described in this manual is type ACC (Automatic Climate Control) The system contains pressurized refrigerant. It The system contains pressurized refrigerant. It is forbidden to release refrigerants into the is forbidden to release refrigerants into the atmosphere.

  • Page 15: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 16: Roll Over Protective Structure (Rops), Rops Approved Cab

    Special instructions Roll Over Protective Structure (ROPS), ROPS approved cab If the machine is fitted with a Roll Over If the machine is fitted with a Roll Over Protective Structure (ROPS, or ROPS approved Protective Structure (ROPS, or ROPS approved cab) never carry out any welding or drilling in cab) never carry out any welding or drilling in the structure or cab.

  • Page 17: Jump Starting

    Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 18 Special instructions ICA300-IN2EN1.pdf 2013-12-16...

  • Page 19: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 20: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 2879 2879 113,3 113,3 Length, standard equipped roller Length, standard equipped roller 5550 5550 218,5 218,5 Height, with ROPS (STD, D) Height, with ROPS (STD, D) 2952 2952 116,2...

  • Page 21: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller 2324 2324 91,5 91,5 Overhang, left frame side Overhang, left frame side Overhang, right frame side Overhang, right frame side Turn radius, external Turn radius, external 5400 5400 212,6...

  • Page 22: Working Capacity

    Technical specifications Fluid volumes Fluid volumes Fuel tank Fuel tank 250 liters 250 liters 66 gal 66 gal Working capacity Compaction data Compaction data Static linear load (STD) Static linear load (STD) 36,8 kg/cm 36,8 kg/cm 206,1 pli 206,1 pli Static linear load (D) Static linear load (D) 38 kg/cm...

  • Page 23: Hydraulic System

    Technical specifications Tire Tire Tire dimensions Tire dimensions Tire pressure Tire pressure Std-type Std-type 23.1 x 26.0 8 ply 23.1 x 26.0 8 ply 110 kPa (1.1 kp/cm) (16 psi) 110 kPa (1.1 kp/cm) (16 psi) Tractor type Tractor type 23.1 x 26.0 12 ply 23.1 x 26.0 12 ply 110 kPa (1.1 kp/cm) (16 psi)

  • Page 24: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 25: Machine Description

    Machine description Machine description Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame or the upper edge of the right frameside. Fig. Front frame 1. PIN Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.

  • Page 26: Explanation Of 17Pin Serial Number

    Machine description Explanation of 17PIN serial number A= Manufacturer 00123 00123 123456 123456 B= Family/Model C= Check letter D= No coding E= Production unit F= Serial number Engine plates The engine plate (1) is affixed to the right side of the engine.

  • Page 27: Decals

    Machine description Decals Location - decals 1. Warning, Crush 1. Warning, Crush 4700903422 7. Product sign 4700903422 7. Product sign 13. Handbook 13. Handbook 4700903425 4700903425 zone zone compartment compartment 2. Warning, Rotating 2. Warning, Rotating 4700903423 8. Diesel fuel 4700903423 8.

  • Page 28: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 29 Machine description 4700903590 -Emergency exit 4700903985 Warning - Ballasted tire. Read the instruction manual. 2013-12-16 ICA300-IN2EN1.pdf...

  • Page 30: Info Decals

    Machine description Info decals Coolant Coolant Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Tire pressure Tire pressure Securing point Securing point Hydraulic fluid level Hydraulic fluid level Noise power level Noise power level...

  • Page 31: Instrument/Controls

    Machine description Instrument/Controls Locations - Instruments and controls Fig. Instruments and control panel Driving lights, Low beam Driving lights, Low beam Control panel Control panel Driving lights, High beam Driving lights, High beam Parking brake On/Off Parking brake On/Off Hazard flashers Hazard flashers Transport mode/Traction control (Optionr) Transport mode/Traction control (Optionr)

  • Page 32: Locations - Control Panel And Controls

    Machine description Locations - Control panel and controls Fig. Control panel Fig. Operator's station Fig. Operator position Starter switch Starter switch Low fuel level Low fuel level Emergency stop Emergency stop Oil pressure, diesel engine Oil pressure, diesel engine Vibration ON/OFF Vibration ON/OFF Parking brake Parking brake...

  • Page 33: Function Description

    Machine description Function description Designation Designation Symbol Symbol Function Function Starter switch Starter switch Positions 1-2: Shut off position, key can be Positions 1-2: Shut off position, key can be removed. removed. Position 3a: All instruments and electric controls Position 3a: All instruments and electric controls are supplied with power.
  • Page 34 Machine description Designation Designation Symbol Symbol Function Function Hazard beacon, switch Hazard beacon, switch Where depressed, the hazard beacon is on Where depressed, the hazard beacon is on (Optional) (Optional) Direction indicators, Direction indicators, When depressed to the left, the left direction When depressed to the left, the left direction switch (Optional) switch (Optional)

  • Page 35: Controls In The Cab

    Machine description Controls in the cab Fig. Cab roof, front Fig. Cab roof, rear 1. Front wiper 4. Hammer for emergency escape 2. Rear wiper (Optional) 3. Front and rear windshield washers Fig. Cab right side. Heater (Option) Fig. Cab, rear 5 .Control, temperature 9.

  • Page 36: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Front wiper, switch Front wiper, switch Press to operate the front screen wiper. Press to operate the front screen wiper. Rear wiper, switch (Optional) Rear wiper, switch (Optional) Press to operate the rear screen wiper.

  • Page 37: Electrical System

    Machine description Electrical system Main fuses The main fuse (1) is placed by the battery disconnector (4). The fuse is of the flat pin type. The fuel solenoid relay (2) and the starter relay (3) are also fitted here. Main fuse 30A (Green) Fig.

  • Page 38: Fuses

    Machine description Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. The machine is equipped with a 12V electrical system and an AC alternator. Fig. Fuses boxes. Fuses in boxes F1 Fuses in boxes F1 Emergency stop, ECU, reversing alarm,...

  • Page 39: Fuses In Heater Box

    Machine description Fuses in heater box To access the fuses (x2) in the heater box, release the plug (1). Unscrew the cover (7) on the fuse box. 20 A 20 A 20 A 20 A AC (Optional) AC (Optional) Fig. Heater box in cab. 1.

  • Page 40: Fuses, Battery Disconnector/Fuse Box (Cab)

    Machine description Fuses, battery disconnector/fuse box (Cab) To access the fuse (9), remove the front of the battery disconnector/fuse box by unscrewing the screws. Pull off the top of the fuse holder to see the fuse. 50 A 50 A Main fuse for cab Main fuse for cab Fig.

  • Page 41: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Open the engine cover and set the key (1) to the ON position. The entire roller is now supplied with power.

  • Page 42: Driver Seat (Option)- Adjustment

    Operation Driver seat (Option)- Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) Fig. Driver seat - Back support angle (3) 1.

  • Page 43: Operator Position

    Operation Operator position If a ROPS (2) (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of...

  • Page 44: Interlock

    Operation Interlock The roller is equipped with Interlock. The engine switches off 4 seconds after the operator rises from the seat. The engine stops whether the forward/reverse lever is in the neutral or the drive position. The engine does not stop if the parking brake is activated.
  • Page 45 Operation Check while warming the engine that the warning lamps for the oil pressure (24) and charging (28) go out. The warning lamp (25) should remain on. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal...

  • Page 46: Operation

    Operation Operation Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 47: Vibration

    Operation Vibration Vibration On/Off Activation/deactivation of the vibration is selected with the switch (20). The operator must activate the vibration via the switch (4) on the underside of the forward/reverse handle. See illustration below. Fig. Instrument panel 20. Vibration switch. Vibration - Activation Never activate vibration when the roller is Never activate vibration when the roller is...

  • Page 48: Braking

    Operation Braking Normal braking Press the switch (4) to switch off the vibration. Move the forward/reverse lever (6) to the neutral position to stop the roller. Turn the engine speed control (33) forward to idling position. Set the parkering brake switch (31) in the On position. Always use the parking brake (31) when the Always use the parking brake (31) when the machine is stationary on a sloping surface.

  • Page 49: Switching Off

    Operation Switching off Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions. Turn the starter switch (1) to the left to switched off position 1. At the end of the shift, lower the instrument cover (22) and lock it.

  • Page 50: Chocking The Drums

    Operation Chocking the drums Never disembark from the machine when the is Never disembark from the machine when the is engine running, unless the reserve/parking brake engine running, unless the reserve/parking brake knob is depressed. knob is depressed. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.

  • Page 51: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 52: Steering Cylinder, Hinges, Etc

    Long-term parking Steering cylinder, hinges, etc. Lubricate the articulation bearing with grease (see under the heading "Every 50 hours of operation"). Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment and the cab. Grease both ends of the forward/reverse control (bright parts) (see under the heading 'Every 500 hours of operation').

  • Page 53: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the lowermost locking pin (2), which has a a wire attached.

  • Page 54: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (1) back and secure it in the locking lug (4) with the locking stud (3). Insert the lowermost locking pin (2) fitted with a wire, to secure the locking stud (3).

  • Page 55: Alternative 2

    Miscellaneous Alternative 2 Towing short distances where the engine is inoperative Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are mechanically disengaged. when the brakes are mechanically disengaged. 34 mm First release both towing valves as per alternative 1.

  • Page 56: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.

  • Page 57: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 58 Operating instructions - Summary ICA300-IN2EN1.pdf 2013-12-16...

  • Page 59: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 60 Preventive maintenance ICA300-IN2EN1.pdf 2013-12-16...

  • Page 61: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Fluid volumes Fluid volumes Rear axle Rear axle - Differential - Differential liter liter 12.7 qts 12.7 qts - Differential - Differential liter liter 10,6 qts 10,6 qts - Planetary gear (standard axle) - Planetary gear (standard axle) liter/side liter/side...

  • Page 62: Maintenance Symbols

    Maintenance - Lubricants and symbols FUEL FUEL See engine manual. See engine manual. TRANSMISSION OIL TRANSMISSION OIL AtlasCopco Hydraulic AtlasCopco Hydraulic P/N 5501527800 (20 liters) P/N 5501527800 (20 liters) 150, API GL-4 or 150, API GL-4 or equivalent equivalent COOLANT COOLANT Anti-freeze protection down to Anti-freeze protection down to...

  • Page 63: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points 1. Cooler grille 1. Cooler grille Scrapers Scrapers Draining, fuel tank Draining, fuel tank 2. Fuel filter, fuel prefilter 2. Fuel filter, fuel prefilter Drum cartridge oil, level plug, x2 Drum cartridge oil, level plug, x2 Diesel engine suspension, x4...

  • Page 64: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 65: Every 50 Hours Of Operation (Weekly)

    Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to! Pos. in fig Pos. in fig Action Action Comment Comment Check that hoses and couplings are not leaking Check that hoses and couplings are not leaking Inspect/clean the filter element in the air cleaner Inspect/clean the filter element in the air cleaner...

  • Page 66: Every 500 Hours Of Operation (Every Three Months)

    Maintenance - Maintenance schedule Every 500 hours of operation (Every three months) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Replace the fuel filter Replace the fuel filter Refer to the engine manual Refer to the engine manual...

  • Page 67: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 68: Steel Scrapers (Optional)

    Maintenance, 10h Steel scrapers (Optional) If necessary, adjust distance to the drum as follows: Undo the screws (2) on the scraper attachment. Then adjust the scraper blade (1) to 20 mm from the drum. Tighten the screws (2). Repeat the procedure for the other scraper blades (x4). Fig.

  • Page 69: Soften Scrapers (Optional)

    Maintenance, 10h Soften scrapers (Optional) Loosen the screws (2). Then, adjust the scraper blade (1) so that it lightly touches the drum. Tighten the screws (2). Fig. Scrapers 1. Scraper blade 2. Screws Air circulation - Check Ensure that the diesel engine has free circulation of cooling air through the vents in the hood.

  • Page 70: Coolant Level - Check

    Maintenance, 10h Coolant level - Check Cooling liquid holder is placed up beside the hydraulic oil tank and is seen easiest from the right side of the roller. The filler cap (2) is accessible from the top of the engine hood. Check the coolant level with the engine stopped and cold.

  • Page 71: Diesel Engine Check Oil Level

    Maintenance, 10h Diesel engine Check oil level Take care not to touch any hot parts of the engine Take care not to touch any hot parts of the engine or the radiator when removing the dipstick. Risk or the radiator when removing the dipstick. Risk for burns.

  • Page 72: Hydraulic Reservoir - Check Fluid Level

    Maintenance, 10h Hydraulic reservoir - Check fluid level The sight glass is located on the right-hand side of the roller behind the operator's seat. Place the roller on a flat surface and check the fluid level in the sight glass (1). If the level is too low, top up with the type of hydraulic fluid specified in the lubricant specification.
  • Page 73 Maintenance, 10h Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Checking the parking brake Drive the roller slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Push in the parking brake switch (1).
  • Page 74 Maintenance, 10h ICA300-IN2EN1.pdf 2013-12-16...

  • Page 75: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 76: Backup Filter - Change

    Maintenance - 50h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 77: Articulation - Lubrication

    Maintenance - 50h Articulation - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Risk of steering joint when the engine is running. Risk of being crushed when the steering is operated.

  • Page 78: Tires - Air Pressure - Wheel Nuts - Tightening

    Maintenance - 50h Tires - Air pressure - Wheel nuts - Tightening Check the tire pressures using a pressure gauge. If the tires are filled with fluid, the air valve (1) must be in the "12 o'clock" position during pumping. Recommended pressure: See Technical Specifications.
  • Page 79 Maintenance - 50h Where cooling capacity is markedly reduced, clean the condensor element (1) located on the rear edge of the cab. Also clean the cooling unit in the cab. See under the heading 2000 hours, automatic climate control - overhaul.
  • Page 80 Maintenance - 50h ICA300-IN2EN1.pdf 2013-12-16...

  • Page 81: Maintenance - 250H

    Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 82: Rear Axle Planetary Gears - Check Oil Level

    Maintenance - 250h Rear axle planetary gears - Check oil level Position the roller with the plug in the planetary gear (1) in the "9 o'clock" position. Wipe clean and remove the level plug (1) and check that the oil level reaches the lower edge of the plug hole.

  • Page 83: Drum Cartridge - Checking The Oil Level

    Maintenance - 250h Drum cartridge - Checking the oil level Position the machine level so that the indicator pin (1) on the inside of the drum is aligned with the top of the drum frame. Fig. Left drum side 1. Indicator pin Wipe clean the filler plug (1) and level plug (3).

  • Page 84: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance - 250h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1) and (2).

  • Page 85: Rubber Elements And Fastening Screws - Check

    Maintenance - 250h Rubber elements and fastening screws - Check Check all rubber elements (1), replace all of the elements if more than 25% of them on one side of the drum are cracked deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object.

  • Page 86: Battery - Check Electrolyte Level

    Maintenance - 250h Battery - Check electrolyte level Never use a naked flame when checking the Never use a naked flame when checking the battery as the electrolyte emits explosive gas while battery as the electrolyte emits explosive gas while the alternator is charging.

  • Page 87: Air Conditioning (Optional) - Inspection

    Maintenance - 250h Air conditioning (Optional) - Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of an oil film that can indicate a refrigerant leakage. Fig. Air conditioning 1. Refrigerant hoses 2. Condensor element 2013-12-16 ICA300-IN2EN1.pdf...
  • Page 88 Maintenance - 250h ICA300-IN2EN1.pdf 2013-12-16...

  • Page 89: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 90: Fuel Pre-Filter - Cleaning

    Maintenance - 500h Fuel pre-filter - Cleaning Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See instruction manual for the engine when cleaning the filter, the chapter on the fuel system.

  • Page 91: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 92: Hydraulic Fluid Filter - Replacement

    Maintenance - 1000h Hydraulic fluid filter - Replacement Undo the cover/bleeder filter (2) on top of the reservoir so that over-pressure inside the reservoir can be eliminated. Check that the bleeder filter (2) is not clogged, air must flow through the cap in both directions. If passage in either direction is blocked, clean the filter with a little diesel oil and blow through with compressed air until the block is removed, or replace...

  • Page 93: Hydraulic Fluid Reservoir - Draining

    Maintenance - 1000h Hydraulic fluid reservoir - Draining Condensate in the hydraulic reservoir is drained via the plug (2). Drainage must be performed when the roller has been stationary for an extended period, e.g. after being stationary overnight. Drain as follows: - Remove the plug (2).

  • Page 94: Fuel Tank - Drainage

    Maintenance - 1000h Fuel tank - Drainage Water and sediment in the fuel tank are removed via the drainage plug (1) in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 95: Rear Axle Differential - Oil Change

    Maintenance - 1000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 96: Rear Axle's Planetary Gears - Draining The Oil

    Maintenance - 1000h Rear axle's planetary gears - Draining the oil Position the roller with the plug (1) at its lowest position. Wipe clean and remove the plug (1) and drain the oil into a receptacle. The volume is approx. 2 liters (2.1 qts).

  • Page 97: Rear Axle's Planetary Gears - Oil Change - Oil Filling

    Maintenance - 1000h Rear axle's planetary gears - Oil change - Oil filling Set the roller so that the plug (1) in the planetary gear is at "9 o' clock". Wipe clean and remove the plug (1). Fill with oil to the lower edge of the level hole. Use transmission oil.
  • Page 98 Maintenance - 1000h ICA300-IN2EN1.pdf 2013-12-16...

  • Page 99: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 100: Drum Cartridge - Oil Change

    Maintenance - 2000h Drum cartridge - Oil change Position the machine level so that the indicator pin (1) on the inside of the drum is aligned with the top of the drum frame. Fig. Left drum side 1. Indicator pin Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2).

  • Page 101: Drum Gearbox - Oil Change

    Maintenance - 2000h Drum gearbox - Oil change Place the roller on a level surface with the plugs (1) and (2) as illustrated. Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 3.5 liters (1 gal.).

  • Page 102: Controls - Lubrication

    Maintenance - 2000h Controls - Lubrication Grease Forward/Back- throttle mechanical mechanism. Take away the outer hatch down below the seat by loosening the screws (2). Grease the workings with oil. Refit the hatch. Fig. F/B control 2. Screws Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation.

  • Page 103: Drying Filter - Check

    Maintenance - 2000h Clean all dust from the cooling unit and the cooling element (1) using compressed air. Check the system hoses for chafing. Make sure that drainage from the cooling unit is unobstructed so that no condensation accumulates inside the unit. Drain by pinching the valves (2) Fig.

  • Page 104: Compressor - Check (Optional)

    Maintenance - 2000h Compressor - Check (Optional) Inspect the attachment of the compressor (1). The unit should, if possible, be run at least five minutes every week to ensure the lubrication of the gaskets and compressor in the system. Check the V-belt (2) for any physical damage or cracks.
  • Page 106 Dynapac Compaction Equipment AB Atlas Copco Road Construction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden Phone.+46 (0) 455 30 60 00 Fax. +46 (0)455 30 60 30 www.atlascopco.com...

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