Atlas Copco Dynapac CP142 Instruction Manual
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Atlas Copco Dynapac CP142 Instruction Manual

Pneumatic tire roller
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Instruction manual
Instruction manual
ICP142-BR2EN3.pdf
ICP142-BR2EN3.pdf
Operation & Maintenance
Operation & Maintenance
Pneumatic tire roller
Pneumatic tire roller
Cummins QSB3.3
Cummins QSB3.3
Serial number
Serial number
*2163BR3001* -
*2163BR3001* -
10000500x0B000001 -
10000500x0B000001 -
Translation of original instructions.
Translation of original instructions.
Subject to changes
Subject to changes
Printed in Sweden
Printed in Sweden
CP142
CP142
Engine
Engine

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Summary of Contents for Atlas Copco Dynapac CP142

  • Page 1 Instruction manual Instruction manual ICP142-BR2EN3.pdf ICP142-BR2EN3.pdf Operation & Maintenance Operation & Maintenance Pneumatic tire roller Pneumatic tire roller CP142 CP142 Engine Engine Cummins QSB3.3 Cummins QSB3.3 Serial number Serial number *2163BR3001* - *2163BR3001* - 10000500x0B000001 - 10000500x0B000001 - Translation of original instructions. Translation of original instructions.

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 CE marking and Declaration of conformity..........2 General ....................... 2 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 General ..................... 19 Tightening torque ..................20 ROPS - bolts ..................... 21 Hydraulic system..................21 Machine description ....................... 23 Identification ......................23 Product identification number on the frame ..........23 Machine plate.................... 23 Explanation of 17PIN serial number............24 Engine plates .................... 24 Machine description- Decals....................
  • Page 5 Instruments and lamps - Checking............39 Operator position..................40 Start of diesel engine ................41 Driving ....................... 42 Freewheel ....................43 Operating the roller ................... 44 Driving (Ground Pressure) ................ 47 Ground pressure ..................47 Low tire pressure - 240 kPa (34.8 psi)............47 Normal tire pressure - 480 kPa (69.6 psi) ..........
  • Page 6 Miscellaneous ........................57 Lifting ........................57 Lifting the roller..................57 Towing/Recovering....................57 Towing the roller..................58 Trailer eye ....................59 Roller prepared for transport ..............59 Operating instructions - Summary ..................61 Preventive maintenance ......................63 Acceptance and delivery inspection............63 Warranty....................
  • Page 7 Sprinkler system - Check/Cleaning ............74 Nozzle - Dismantling/Cleaning ..............74 Water tank - Filling ..................75 Brakes - Check ......................76 Maintenance - 50h ......................... 79 Air intake system - Check ................. 79 Air cleaner - Cleaning....................79 Backup filter - Change................80 Tire pressure - Check................
  • Page 8 ICP142-BR2EN3.pdf 2011-11-01...

  • Page 9: Introduction

    Introduction Introduction The machine Dynapac CP142 is a rubber wheel roller in the 12 tonnes class, with a working width of 1760 mm. It has five guide wheels at the front and four drive wheels at the back. An exclusive modular ballast system comprising ballast boxes, allowing a precise control of wheel load.

  • Page 10: Ce Marking And Declaration Of Conformity

    Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.
  • Page 11 Introduction THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous fuel and other environmentally hazardous substances into the environment. Always send substances into the environment. Always send used filters, drain oil and fuel remnants to used filters, drain oil and fuel remnants to environmentally correct disposal.
  • Page 12 Introduction ICP142-BR2EN3.pdf 2011-11-01...

  • Page 13: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 14 Safety - General instructions 17. Do not make any changes or modifications to the roller that could affect 17. Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given safety.

  • Page 15: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 16: Slopes

    Safety - when operating Slopes The angle of dumping has been measured on a flat, hard surface with a stationary machine without ballast. The steering angle is zero and all tanks are full. Remember that loose ground, steering of the machine, driving speed and raising the center of gravity may cause the machine to topple even on a slope smaller than that stated here.

  • Page 17: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 104°F).

  • Page 18: Fire Fighting

    Special instructions Fire fighting If the machine catches fire, use an ABC-class powder fire extinguisher. A BE-class carbon dioxide fire extinguisher can also be used. Roll Over Protective Structure (ROPS), ROPS approved cab If the machine is fitted with a Roll Over If the machine is fitted with a Roll Over Protective Structure (ROPS, or ROPS approved Protective Structure (ROPS, or ROPS approved...

  • Page 19: Jump Starting

    Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 20 Special instructions ICP142-BR2EN3.pdf 2011-11-01...

  • Page 21: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) Vibration levels have been measured according to the operational cycle described in the Vibration levels have been measured according to the operational cycle described in the EU directive 2000/14/EC on machines equipped for the EU market with operator seat in EU directive 2000/14/EC on machines equipped for the EU market with operator seat in transport position.
  • Page 22 Technical specifications ICP142-BR2EN3.pdf 2011-11-01...

  • Page 23: Technical Specifications - Dimensions

    Technical specifications - Dimensions Technical specifications - Dimensions Dimensions, side view Dimensions Dimensions 2760 2760 108,7 108,7 30,4 30,4 2990 2990 117,7 117,7 2275 2275 89,6 89,6 1335 1335 52,6 52,6 3580 3580 140,9 140,9 2011-11-01 ICP142-BR2EN3.pdf...

  • Page 24: Dimensions, Top View

    Technical specifications - Dimensions Dimensions, top view Dimensions Dimensions 3500 3500 137,8 137,8 5900 5900 232,3 232,3 ICP142-BR2EN3.pdf 2011-11-01...

  • Page 25: Dimensions, Front View

    Technical specifications - Dimensions Dimensions, front view Dimensions Dimensions 1752 1752 +/- 3° +/- 3° +/- 3° +/- 3° 1760 1760 69,3 69,3 2011-11-01 ICP142-BR2EN3.pdf...

  • Page 26: Weights And Volumes

    Technical specifications - Dimensions Weights and volumes Weights Weights Service weight, standard equipped roller Service weight, standard equipped roller 12000 12000 26,455 26,455 incl. ROPS, EN500 incl. ROPS, EN500 Service weight without ballast Service weight without ballast 6000 6000 13,230 13,230 Service weight with max ballast Service weight with max ballast...

  • Page 27: General

    Technical specifications - Dimensions General Engine Engine Manufacturer/Model Manufacturer/Model Cummins QSB3.3 Cummins QSB3.3 Power (SAE J1995) Power (SAE J1995) 74 kW 74 kW 99 hp 99 hp Engine speed Engine speed 2,200 rpm 2,200 rpm Electrical system Electrical system Battery Battery 12 V, 95 Ah 12 V, 95 Ah...

  • Page 28: Tightening Torque

    Technical specifications - Dimensions Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry...

  • Page 29: Rops - Bolts

    Technical specifications - Dimensions ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M20 (PN 904487) M20 (PN 904487) Strength class : Strength class : 10.9 10.9...
  • Page 30 Technical specifications - Dimensions ICP142-BR2EN3.pdf 2011-11-01...

  • Page 31: Machine Description

    Machine description Machine description Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame member This number is the same number as the machine plate's PIN (serial number). Fig.

  • Page 32: Explanation Of 17Pin Serial Number

    Machine description Explanation of 17PIN serial number A= Manufacturer 00123 00123 V 0 A 123456 V 0 A 123456 B= Family/Model C D E F C D E F C= Check letter D= No coding E= Production unit F= Serial number Engine plates On Cummins engines, the engine plate (1) is affixed the left side of the belt housing.

  • Page 33: Machine Description- Decals

    Machine description- Decals Machine description- Decals Location - decals 2, 3 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 11. Handbook compartment 11. Handbook compartment 4700903425 4700903425 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 12.

  • Page 34: Safety Decals

    Machine description- Decals Safety decals 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone. (Two crush zones on machines fitted with pivotal steering) 4700903423 Warning - Rotating engine components. Keep your hands at a safe distance from the danger zone.

  • Page 35: Info Decals

    Machine description- Decals Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Tire pressure Tire pressure Fixing point Fixing point Hydraulic fluid level Hydraulic fluid level...

  • Page 36: Locations - Instruments And Controls

    Machine description- Decals Locations - Instruments and controls Fig. Instruments and control panel Switch, Working lights Switch, Working lights Engine RPM control, Low/Mid/Hi Engine RPM control, Low/Mid/Hi Parking/Dipped beam switch Parking/Dipped beam switch Parking brake switch Parking brake switch Emergency stop Emergency stop Horn Horn...

  • Page 37: Function Descriptions

    Machine description- Decals Function descriptions Designation Designation Symbol Symbol Function Function Working lights switch (optional) Working lights switch (optional) When pressed, the working lights are ON. When pressed, the working lights are ON. Parking/Dipper beam switch Parking/Dipper beam switch Upper position = Working lights, front ON Upper position = Working lights, front ON (Optional) (Optional)
  • Page 38 Machine description- Decals Designation Designation Symbol Symbol Function Function Sprinkler, switch Sprinkler, switch Upper position = Supply of water to the wheels is Upper position = Supply of water to the wheels is activated activated Middle position = Watering off Middle position = Watering off Lower position = Supply of water to the wheels is Lower position = Supply of water to the wheels is...
  • Page 39 Machine description- Decals Designation Designation Symbol Symbol Function Function Warning lamp, air filter Warning lamp, air filter If the lamp comes on while the engine is running at full If the lamp comes on while the engine is running at full speed, the air filter must be cleaned or replaced.

  • Page 40: Electrical System

    Machine description- Decals Electrical system Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuse box Fuses Fuses Starter switch, Emergency / Parking Starter switch, Emergency / Parking Reserved Reserved brake switch...

  • Page 41: Fuses And Relays

    Machine description- Decals Fuses and relays The electrical regulating and control system is protected with flat pin fuses and maxi-fuses. The fuse boxes (1) are located in steering wheel column, below of the instrument panel. The maxi-fuse box (3) are located in the engine compartment at right side.
  • Page 42 Machine description- Decals ICP142-BR2EN3.pdf 2011-11-01...

  • Page 43: Operation

    Operation Operation Before starting Engine compartment cover Remember to carry out daily maintenance. Refer to the maintenance instructions. Make sure that the cover support is properly Make sure that the cover support is properly affixed in the engine compartment. affixed in the engine compartment. Fig.

  • Page 44: Interlock

    Operation Interlock The roller is equipped with Interlock. The engine switches off 4 seconds after the operator rises from the seat. The engine stops whether the forward/reverse lever is in the neutral or the drive position. The engine does not stop if the parking brake is activated.

  • Page 45: Seat Belt

    Operation Seat belt If a ROPS (Roll Over Protective Structure) is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Always replace the seat belt (1) if it shows signs of Always replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of force.

  • Page 46: Installation/Removal - Ballast Boxes

    Operation Installation/removal - ballast boxes A ballast box weighs 1.02 tons. Use safe handling A ballast box weighs 1.02 tons. Use safe handling equipment to move the boxes. equipment to move the boxes. The boxes should always be installed/removed in The boxes should always be installed/removed in pairs.

  • Page 47: View

    Operation View Before starting, make sure that the view forwards and backwards is unobstructed. Instruments and lamps - Checking Turn the starter switch (7) to position I. All warning lamps should light for about 5 seconds and the beeper should sound. During this time, make sure that the warning lamps light.

  • Page 48: Operator Position

    Operation Operator position Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of force.

  • Page 49: Start Of Diesel Engine

    Operation If ROPS (Roll Over Protective Structure) is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Start of diesel engine Make sure that the emergency stop (3) is pulled out. Make sure that the parking brake switch (15) is activated.

  • Page 50: Driving

    Operation Check while warming the engine that the warning lamps for the oil pressure (24) and charging (18) go out. The warning lamp (25) should remain on. Fig. Control panel Warm up the diesel engine at idling speed for a few 18.

  • Page 51: Freewheel

    Operation Freewheel Release the coconut mats on the front wheels by pulling the lever (2) and locking it in the off position. The rear wheels have individual controls - lock each scraper/mat in the off position. Fig. Freewheel position 1. Coconut mats 2.

  • Page 52: Operating The Roller

    Operation Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
  • Page 53 Operation Pull up the parking brake switch (15) and check Pull up the parking brake switch (15) and check that the parking brake warning lamp is off. When that the parking brake warning lamp is off. When starting the roller on a slope, be prepared that it starting the roller on a slope, be prepared that it may begin to roll.
  • Page 54 Operation Check while driving that the gauges show normal readings. Where abnormal values are shown or where the buzzer sounds, stop the roller immediately and switch off the engine. Check and remedy any fault, also consult the maintence manual and the engine manual.

  • Page 55: Driving (Ground Pressure)

    Operation Driving (Ground Pressure) Ground pressure The contact surface of the tire can be changed by means of tire pressure. High tire pressure gives a smaller contact surface (1). Low tire pressure gives a larger contact surface (2). The total service weight divided by the number of tires give the pressure per wheel.

  • Page 56: High Tire Pressure - 830 Kpa (120.4 Psi)

    Operation High tire pressure - 830 kPa (120.4 psi). The higher the tire pressure, the greater the pressure on the contact surface due to smaller contact surface. Used for thick layers and finishing sessions. Fig. High ground pressure, smaller area Ground pressure Wheel pressure Wheel pressure...

  • Page 57: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 58: Braking

    Operation Braking Normal braking Move the forward/reverse lever (17) to the neutral position to stop the roller. Set RPM-control (14) to idle running position: low. Set the parkering brake switch (15) in the On position. Always use the parking brake (15) when the Always use the parking brake (15) when the machine is stationary on a sloping surface.

  • Page 59: Emergency Braking

    Operation Emergency braking Braking is normally activated using the forward/reverse lever (17). The hydrostatic transmission brakes the roller when the lever is moved towards the neutral position. In addition, the multi disc brakes on the wheel driving motors are activated and act as a emergency brake when the parking brake switch (15) is depressed.

  • Page 60: Switching Off

    Operation Switching off Turn the RPM control back to idling, allow the engine to idle a few minutes to cool down. Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions. Activate the parking brake switch (15).

  • Page 61: Master Switch

    Operation Master switch Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle. This will prevent battery discharge and will also make it difficult for any unauthorized person to start and drive the machine.
  • Page 62 Operation ICP142-BR2EN3.pdf 2011-11-01...

  • Page 63: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 64: Hydraulic Reservoir

    Long-term parking Hydraulic reservoir Fill the hydraulic reservoir to the uppermost level mark (see under the heading ‘Every 10 hours of operation.’) Steering cylinder, hinges, etc. Lubricate the steering joint bearings and both bearings on the steering cylinder with grease (see under the heading 'Every 50 hours of operation').

  • Page 65: Miscellaneous

    Miscellaneous Miscellaneous Lifting Lifting the roller Weight: Refer to the hoisting plate on Ensure that the front wheels are parallel with the frame the roller before the roller is lifted. Place the lifting chains in the lifting eye bolts and ensure that no parts are damaged by the chains during lifting.

  • Page 66: Towing The Roller

    Miscellaneous Towing the roller Block the tires with chocks. The machine can Block the tires with chocks. The machine can begin to roll when the brakes are released. begin to roll when the brakes are released. Always use a towbar. NO chains or ropes may be Always use a towbar.

  • Page 67: Trailer Eye

    Miscellaneous Trailer eye The roller can be fitted with a trailer eye. The trailer eyelet is not designed to be used for towing/recovering. It is only designed for towing objects weighing no more than 2,400kg (8.850 lbs). Fig. Trailer eyelet Roller prepared for transport Chock the wheels (1) and secure the chocks to the transport vehicle.
  • Page 68 Operating instructions - Summary ICP142-BR2EN3.pdf 2011-11-01...

  • Page 69: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 70 Operating instructions - Summary ICP142-BR2EN3.pdf 2011-11-01...

  • Page 71: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 72 Preventive maintenance ICP142-BR2EN3.pdf 2011-11-01...

  • Page 73: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols liters liters gallon (U.S.) gallon (U.S.) Fluid volumes Fluid volumes Hydraulic reservoir Hydraulic reservoir 19,8 19,8 Hydraulic system Hydraulic system 26,4 26,4 Lubrication oil, diesel engine Lubrication oil, diesel engine Coolant, diesel engine Coolant, diesel engine Always use high-quality lubricants and the...

  • Page 74: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Lubricating oil Lubricating oil...

  • Page 75: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Instrument panel and fuse box. Instrument panel and fuse box. 11. Engine oil filter 11. Engine oil filter 21. Steering joint - oscillation axles 21.

  • Page 76: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 77: Every 50 Hours Of Hourly Operation (Weekly)

    Maintenance - Maintenance schedule Every 50 hours of hourly operation (Weekly) Refer to the contents to find the page number of the sections referred to ! Action Action Comment Comment Check/clean the air filter's filter element and ensure Check/clean the air filter's filter element and ensure that hoses and couplings are not leaking that hoses and couplings are not leaking Check the tire pressure...

  • Page 78: Every 1000 Hours Of Operation (Every Six Months)

    Maintenance - Maintenance schedule Every 1000 hours of operation (Every six months) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Check fan, belt tension and alternator Check fan, belt tension and alternator Refer to the engine manual Refer to the engine manual...

  • Page 79: Maintenance - 10H

    Maintenance - 10h Maintenance - 10h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 80: Fuel Tank - Filling

    Maintenance - 10h Fuel tank - Filling Refuel daily with diesel fuel up to the lower edge of the filler pipe (2). Follow the engine manufacturer's specification with regard to the quality of diesel fuel. Stop the diesel engine. Short-circuit (press) the Stop the diesel engine.

  • Page 81: Diesel Engine Check Oil Level

    Maintenance - 10h Diesel engine Check oil level Take care not to touch any hot parts of the engine Take care not to touch any hot parts of the engine or the radiator when removing the dipstick. Risk or the radiator when removing the dipstick. Risk for burns.

  • Page 82: Sprinkler System - Check/Cleaning

    Maintenance - 10h Sprinkler system - Check/Cleaning Check that the sprinkler system is working without problems. The magnetic valve (5) must emit a sound showing that it is working. Start the sprinkler system and make sure that none of the nozzles (1) are blocked. If necessary, clean any blocked nozzle.

  • Page 83: Water Tank - Filling

    Maintenance - 10h Check and replace or clean blocked or worn nozzles (1) and strainers. Untighten the cap by turing it a quarter of a revolution without any tool. Fig. Nozzle 1. Nozzle Water tank - Filling Water is required for rolling asphalt until the tires are fully heated.

  • Page 84: Brakes - Check

    Maintenance - 10h Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Checking the emergency stop Drive the roller slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Press the emergency stop (3).
  • Page 85 Maintenance - 10h Checking the parking brake Drive the roller slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Push in the parking brake switch (15). The brake warning lamp (25) on the instrument panel should come on and the roller should stop immediately with the engine running.
  • Page 86 Maintenance - 10h ICP142-BR2EN3.pdf 2011-11-01...

  • Page 87: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 88: Backup Filter - Change

    Maintenance - 50h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 89: Tightening Torque For Wheel-Nuts - Check

    Maintenance - 50h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 90: Ballast Bolts - Check

    Maintenance - 50h Ballast bolts - Check Check that the ballast bolts (1) are tightened (see tightening torque under heading "Technical Data"). Fig. Ballast boxes 1. Bolts Steering cylinder suspension - Lubrication Lubricating nipples to the pilot bearing can be found under the rotating suspension flange.

  • Page 91: Front Oscillation Axle - Lubrication

    Maintenance - 50h Front oscillation axle - Lubrication Wipe all linkages clean of dirt and grease. Grease each linkage with two strokes of the hand-operated grease gun. Ensure that the grease is pressed into the journal. If the grease is not pressed into the journal, it may be necessary to unload the link using a jack and by repeating the lubrication procedure.
  • Page 92 Maintenance - 50h ICP142-BR2EN3.pdf 2011-11-01...

  • Page 93: Maintenance - 250H

    Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 94: Diesel Engine - Oil And Filter Replacement

    Maintenance - 250h Diesel engine - Oil and filter replacement Run the engine warm before draining the oil. Danger of being burned when draining hot oil. Danger of being burned when draining hot oil. Protect your hands. Protect your hands. Place a receptacle that is capable of holding at least 15 liters (4 gallons) under the drain plug.

  • Page 95: Battery (Maintenance-Free)

    Maintenance - 250h Battery (maintenance-free) The battery is sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level. Explosive gas is formed when the alternator charges the battery.
  • Page 96 Maintenance - 250h ICP142-BR2EN3.pdf 2011-11-01...

  • Page 97: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 98: Diesel Engine - Oil And Filter Replacement

    Maintenance - 500h Diesel engine - Oil and filter replacement Run the engine warm before draining the oil. Danger of being burned when draining hot oil. Danger of being burned when draining hot oil. Protect your hands. Protect your hands. Place a receptacle that is capable of holding at least 15 liters (4 gallons) under the drain plug.

  • Page 99: Hinges, Controls - Lubrication

    Maintenance - 500h Hinges, controls - Lubrication Lubricate engine hood hinges (1) and the slide rails of the operator's seat with grease, other joints and controls with oil. See lubrication specification.. Fig. Hood 1. Hinge Diesel engine pre-filter - replacement/cleaning The fuel filter is located on the left side in the engine compartment.
  • Page 100 Maintenance - 500h ICP142-BR2EN3.pdf 2011-11-01...

  • Page 101: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 102: Hydraulic Reservoir, Level Check - Filling

    Maintenance - 1000h Hydraulic reservoir, Level check - Filling Clean around the filler cap (1) before the cap is removed. Undo the cover/bleeder filter (1) on top of the reservoir so that over-pressure inside the reservoir can be eliminated. Check that the bleeder filter (1) is not clogged. Air should be able to pass through the cap unobstructed in both directions.

  • Page 103: Hydraulic Fluid Reservoir - Draining Condensate

    Maintenance - 1000h Hydraulic fluid reservoir - Draining condensate Condensate in the hydraulic reservoir is drained via the plug (1). Draining should be carried out prior to start. An additional draining should be carried out if the roller has been stationary for a long time. Drain as follows: Remove the plug (1).
  • Page 104 Maintenance - 1000h ICP142-BR2EN3.pdf 2011-11-01...

  • Page 105: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 106: Fuel Tank - Cleaning

    Maintenance - 2000h Fuel tank - Cleaning Keep in mind fire risk when handling fuel. Keep in mind fire risk when handling fuel. Loosen the drain plug (2) under the fuel tanks and drain off the fuel into a receptacle. Clean the tank, screw in the plug and check for leaks.
  • Page 107 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
  • Page 108 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...

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