ProMinent ProMaqua Chlorinsitu IV Compact 25 Operating Instructions Manual
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ProMinent ProMaqua Chlorinsitu IV Compact 25 Operating Instructions Manual

Chlorine electrolysis system
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Operating instructions
Chlorine Electrolysis System
Chlorinsitu
IV Compact
®
EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 985531
Original Operating Instructions (2006/42/EC)
BA CI 015 12/16 EN

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Summary of Contents for ProMinent ProMaqua Chlorinsitu IV Compact 25

  • Page 1 Operating instructions Chlorine Electrolysis System Chlorinsitu IV Compact ® Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage. Part no.

  • Page 2: Table Of Contents

    Table of contents Table of contents About This Product .............. 5 1.1 Unit Identification............5 Storage and Transport............6 Safety Chapter..............7 Overview of Equipment............11 Functional Description............13 5.1 The System..............13 5.2 Operating modes............15 5.3 Options............... 15 5.3.1 pH correction............
  • Page 3 Table of contents 9.5 Checking operating parameters........49 9.6 calibrate sensors............50 9.6.1 pH Calibration............50 9.6.2 Chlorine calibration..........53 9.7 Rinse water softener........... 54 During use................56 Maintenance............... 57 11.1 General Maintenance Measures....... 57 11.2 Check points............. 58 11.2.1 Water pressure............58 11.2.2 Water hardness.............
  • Page 4 Table of contents 11.13.3 Final Checks............75 11.14 Spare parts drawings..........76 Troubleshooting..............81 Decommissioning and Disposal.......... 83 Substances Produced............84 Technical data..............86 Wiring diagrams..............88 Ordering information............91 Factory settings..............92 EC Declaration of Conformity..........93 Index................... 94...

  • Page 5: About This Product

    About This Product About This Product Electrolysis systems produce chlorine gas by electrolysis. A satu‐ rated solution of sodium chloride (brine) is produced in the brine storage tank included in the scope of delivery. The sodium chloride solution is then electrically decomposed (electrolysis). The resulting chlorine gas and the residual sodium chloride solution brine is siphoned off in the electrolysis system and is mixed together with the water to be treated to form a disinfection solution...

  • Page 6: Storage And Transport

    Storage and Transport Storage and Transport Important note The system is packaged and shipped with all components on a single pallet. The system does not contain any chemicals or water when shipped. Ambient conditions Specification Value Minimum ambient temperature + 10 °C Maximum ambient temperature + 35 °C Max.

  • Page 7: Safety Chapter

    Safety Chapter Safety Chapter Symbols used Symbol Meaning Explanation Warning Danger to operating personnel, bystanders or third parties. Danger zone Rules and regulations governing access and equipment used apply in this zone. Attention Danger of material damage to the product. Note / Tip Special remark Intended use...
  • Page 8 Service during start up. Service Service refers to service technicians who have received certificated training and have been authorised by ProMinent or van den Heuvel to work on the system. Safety equipment The system has the following safety equipment:...
  • Page 9 Safety Chapter WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. The actions required are described in the safety data sheet.
  • Page 10 Safety Chapter Organisational requirements According to ATEX 137, it is the responsibility of the operator to draw up an explosion safety document. The operator should include the system in the Emergency Plan and state the outlined safety plans. The Emergency Plan should not run any escape routes past the system.

  • Page 11: Overview Of Equipment

    Overview of Equipment Overview of Equipment A2327 Fig. 1: View without protective cowling Brine pump Brine pump (optional for pH correction) Fan, diaphragm cell Micro-processor control Terminal box not shown Brine storage tank with suction lance...
  • Page 12 Overview of Equipment A2328 Fig. 2: Internal parts Water softener unit Diaphragm cell Float housing Active carbon filter Water jet pump Alkali (lye) storage tank (optional for pH correction) 11 Manometer 12 Valve block 13 Plunger 17 Metering point for chlorine 18 Metering point for alkali (lye) (optional for pH correction) 19 Bleed valve 20 Drain...

  • Page 13: Functional Description

    Functional Description Functional Description 5.1 The System The system requires potable water for the process. A stable pres‐ sure of approx. 1.7 bar can be set with the aid of a manometer and reducing valve. The potable water is softened in the softener. The control first fills the brine storage tank wit the softened water.
  • Page 14 Functional Description P_PMA_EL_0033_SW Fig. 3: Hydraulic circuit diagram Brine storage tank Rinsing water Booster pump Drain Water softener unit Water jet pump Diaphragm cell Circulation water Exhaust air 10 Potable water...

  • Page 15: Operating Modes

    Functional Description 5.2 Operating modes In the standard set-up, production in the system is regulated by an external chlorine and pH controller. The operating mode can be selected in the user menu. There are four standard operating modes: Manual mode "M" On / Off "I"...

  • Page 16: Ph Correction

    Functional Description 5.3.1 pH correction The system optionally has an alkali (lye) metering pump (10), an alkali (lye) tank (9), in which the alkali from the diaphragm cell is collected. The system optionally has an alkali metering pump (18). The alkali metering pump meters the alkali downstream of the water jet pump into the process value (where the pH value is low) according to the pH value displayed.

  • Page 17: Requirements Relating To The Installation Site

    Requirements relating to the installation site Requirements relating to the installation site NOTICE! The system's installation site should be sufficiently well ventilated. Ventilation can be done technically or naturally. The adequate design of the ventilation system is the responsibility of the operator for the system.

  • Page 18: Installation

    Installation Installation 7.1 Installation, Hydraulic Install the system horizontally on a flat wall. After a week, check whether the hoses are still cor‐ rectly sealed, if necessary tighten the hoses. Refer to the following overview as a guide to the hydraulic installation.

  • Page 19: System Connectors

    Installation Fig. 5: Overview drawing, large figure: Overview of the overall hydraulic installation with opened system, left above the brine storage tank (H). Small figure: View of the opened front part with the metering pumps. A Route the hydrogen drainage line rising uniformly Metering line into the circulation water.

  • Page 20: Connecting To The Circulation Line

    Installation Design the drainage line to the sewer system with a diameter of at least Ø 40 mm. The system drainage line and the brine storage tank overflow can be combined. This provides an effective way of checking whether the drain is blocked. 7.1.2 Connecting to the Circulation Line Connect the system to a circulation line.
  • Page 21 Installation A booster pump is required: P1 <1,5 bar P3=2 ... 5bar P2 >0,5 bar P_PMA_EL_0031_SW Fig. 6: A booster pump is required of the system pressure is lower than 1.5 bar. Water jet pump Circulation line 1 bar of water pressure is lost in the circulation pipe by the system. Comes into consideration with: Input pressure P1 = 2 ...

  • Page 22: Brine Storage Tank

    Installation No booster pump is needed: P1= 2 ... 5 bar P_PMA_EL_0032_SW Fig. 7: No booster pump is needed if the system pressure is between 2 ... 5 bar. Water jet pump Circulation line 1 bar of water pressure is lost in the circulation pipe by the system. Comes into consideration with: Back pressure P2 = max.
  • Page 23 Installation Fig. 8: Hydraulic installation of the brine storage tank and valve block Softener unit drain to the sewer system. Fill the brine storage tank (blue). Prime the brine to the softener unit (red). Fill cathode with water.

  • Page 24: Installation, Electrical

    Installation 7.2 Installation, electrical Pay attention to the wiring diagram in the appendix for all electrical connectors. The system is supplied with a mains cable. It is recommended to connect the system to a spe‐ cial power circuit, which has to be fused with 16 A. The electrical installation of these components is described below: 1 - Booster Pump (Optional) 2 - External controller (if available)

  • Page 25: External Controller (If Fitted)

    Installation 7.2.2 External Controller (if Fitted) „On/Off control“ and also „Control via a pulse output“ , Both with connect the potential-free contact of the chlorine controller to the following terminals: Fig. 10: System terminals. Only with alkali (lye) metering: Connect the potential-free contact of the alkali (lye)/pH controller to the terminals.

  • Page 26: Flow Switch Of The Flow Valves

    Installation Fig. 12: System terminals. 7.2.4 Flow Switch of the Flow Valves An internal flow contact (reed switch), which internally monitors the [FLOW] terminals of the control unit. flow, is connected to the An (external) flow contact of a flow valve can be connected in series: Fig.

  • Page 27: External Enable

    Installation 7.2.5 External Enable WARNING! Warning of chlorine gas escape A chlorine bubble can form in the circulation line if [ENABLE] terminal is not correctly assigned and there is no flow in the circulation line. When the flow is reconnected, this chlorine bubble is con‐ veyed into the swimming pool.

  • Page 28: Setting

    Setting Setting 8.1 General Operating menu, diagrammatical Info-level Input (with sensor) ENABLE: STANDBY ACTIVE - M- ACTIVE - M- ACTIVE - M- ACTIVE - R- Chlorine requirement: Lye requirement: Acid requirement: 100.0% 10.0% 10.0% 0.45 14:22 4.16V 22.3A 14:22 STOP START USER S Press Start...
  • Page 29 Setting Access codes The menus are protected using access codes with the following levels: Name Enables ... Access code „User“ Enables functions which trained per‐ sonnel must use in their day-to-day work. „Installer“ For basic settings during start up and Only known by suitably trained per‐...
  • Page 30 Setting SETTING level Settings - general approach To set or adjust something, the system must first be stopped and the password available: [START/STOP] . Press USER S Press Stop Fig. 18: Display. [OK] for example if you wish to enter a setting in the Press USER „User“...
  • Page 31 Setting CHOICE Password User User CHOICE Password Mechanic Calibration CHOICE Password User Mechanic (only with sensors) CHOICE Password User Sensor calibr. CHOICE Password User Startup CHOICE Password Mechanic Test CHOICE RINSE Password User Remaining: 600 s Rinse CHOICE REGENERATI Password Remaining: 2000 s User Regeneration...

  • Page 32: User Menu

    Setting Functions of the keys Key on the Display in the text Functions system Change between the continuous displays and the menus Continue without saving [START/STOP] Stop/Start [OK] Save and / or next [DOWN] Change the value or selection in the menu [ESC] Back to the „Selection menu“...

  • Page 33: Ma Calibration Menu

    Setting 8.3 mA Calibration Menu This menu is used to calibrate the 4 ... 20 mA inputs - only for trained Service personnel or by consultation with the supplier. The menu is only available in English. „Installer“ password is required. [OK] to reset the existing values.

  • Page 34: Installer Menu

    Setting 8.4 Installer Menu This menu is intended solely for authorised personnel. [OK] to access the menu. Press CHOICE CHOICE Manufacturer [DOWN] key to set the password. Use the MANUFACTURER MANUFACTURER Password [OK] and then [S] . Press MANUFACTURER MANUFACTURER This is where the duration is set for which the brine pump primes brine during regeneration of the water softener.

  • Page 35: Calibrate Sensor Menu

    Setting Press [OK] and then [S] . MANUFACTURER MANUFACTURER This is where the duration that the solenoid valve SL remains open per pulse to fill the cathode is set. Cath. pulslength [arrow keys] ). Set the desired value ( mSec [OK] and then [S] .
  • Page 36 Setting Language setting The text in the „Test“ menu is in English, inde‐ pendently of the language setting. [FSB] to fill the brine storage tank. To Test the solenoid valve TEST MODE [OK] to switch between [open] and [closed] . do so, use ð...
  • Page 37 Setting Check the [ON] or [OFF] status of the alarm relay [ERROR] . TEST MODE Use the arrow keys to move to the next parameter. Relay error A2334 Fig. 29: Status of the relay [ON] or [OFF] status of the status relay [STATUS] . Check the TEST MODE Use the arrow keys to move to the next parameter.

  • Page 38: Rinse Menu

    Setting Check the number of pulses per minute of chlorine require‐ TEST MODE [CI Pulse] . ment Use the arrow keys to move to the next parameter. Cl Pulse A2340 Fig. 35: Number of pulses per minute [ON] or [OFF] status of alkali metering Check the TEST MODE [Lye metering] .

  • Page 39: Regenerate Menu

    Setting In the main „Selection“ menu, select the „Rinse“ menu RINSE [arrow keys] ) and press [OK] . Remaining „Remaining time“ has elapsed, the control jumps to the Once the „USER S“ . central menu item 8.9 Regenerate Menu This menu is used for the manual regeneration of the water soft‐ ener.

  • Page 40: Start Up

    Start Up Start Up We would recommend that the supplier starts up your system to ensure its subsequent trouble-free operation. The following steps are necessary: 1 - Batch brine 2 - Check conditions 3 - Only with initial start up: Run through the „SETUP“...

  • Page 41: Requirements Relating To The Starting Substances

    Start Up 9.1.1 Requirements relating to the starting substances Salt Preferably use vacuum salt. It should be of food-quality for human use. Use salt with as few impurities as possible to ensure a long service life for the diaphragm cell. Use regeneration salt with: Minimum grain size 0.38 mm...

  • Page 42: Running Through The Setup Menu

    Start Up Check point Brine storage tank filled with 50 kg salt and water topped up to approximately 40 cm above the base. Lines are clean and free from swarf or chips. Water pressure downstream of the reducing valve is approx. 1.7 bar. Hydrogen discharge line is routed to the outside and an Ex-sticker has been adhered.
  • Page 43 Start Up Press [OK] to confirm that the brine storage tank is correctly SETUP 2/4 filled with salt and water. ð Simultaneously, the brine pump pumps brine with max‐ Anode filled? imum stroke rate into the anode chamber and the hoses. OK= Yes ESC= End While the pump is running, bleed the suction line.

  • Page 44: Running Through The User Menu

    Start Up Now check that the hoses from and to the cathode side of the diaphragm cell have filled completely. Duration approximately 5 s. If fitted: the water level must be visible in the alkali storage tank. If fitted: Bleed the alkali pump and the suction hose – in the same way as with the brine pump.

  • Page 45: Manual Operating Mode ("M")

    Start Up Using the [DOWN] key, set "999" and press [OK] . USER [S] . Press Password [arrow keys] and If necessary, set the language using the USER press [OK] . Language German [S] . Press USER Cl input signal Manual „User“...

  • Page 46: On / Off Operating Mode ("I")

    Start Up Press [OK] and then [S] . USER The display indicates the alkali production set, based on the maximum possible alkali production. Lye manual [arrow keys] ) and press [OK] . Enter the required value ( 50 % [S] . Press 9.4.2 On / Off Operating Mode ("I") [S] .

  • Page 47: Operating Mode Analog Signal 4-20 Ma ("A")

    Start Up Press [S] . USER pH (Lye) signal Pulse Press [OK] and then [S] . USER The display indicates the pulse frequency for the maximum alkali demand. pH pulse @ 100 % [arrow keys] ) and press [OK] . Enter the required value ( pulse [S] .

  • Page 48: Other Parameters

    Start Up Press [S] . USER Set the required P-band (proportional band) for the setpoint [arrow keys] and press [OK] . for the chlorine control using the Cl sensor P-Band 0.30 ppm With a setpoint of 1.00 ppm and a P-band of 0.30 ppm, chlorine metering is maximum with a measured value of 0.70 ppm.

  • Page 49: Checking Operating Parameters

    Start Up Press [OK] and then [S] . USER [arrow keys] to set the hours of the current time and Use the [OK] . press Clock Time Hours Hour [S] . Press USER [arrow keys] to set the minutes of the current time Use the [OK] .

  • Page 50: Calibrate Sensors

    Start Up Press [S] . ACTIVE The measured chlorine concentration is 0.40 ppm. The measured pH value is 7.1. Chlorine: 0.40 If fitted: Calibrate the chlorine and pH sensors. 9.6 calibrate sensors [Start / Stop] key. Stop the system with the USER S Press START [S] .
  • Page 51 Start Up 9.6.1.1 2-point calibration SELECTION MENU SENSOR pH sensor cal. Sensor calibr. SENSOR Two-point cal. SENSOR pH buffer 1 (4) SENSOR Wait time! ***** SENSOR pH buffer 2 (10) SENSOR Wait time ***** SENSOR SENSOR SENSOR pH sensor pH sensor pH sensor good acceptable...
  • Page 52 Start Up Immerse the pH sensor in quality buffer 1 = pH 4, stir with the SENSORS SENSORS [OK] . pH sensor and press Hold the pH sensor in the quality buffer, without touching the Wait time! wall of the storage tank until this display appears: ************** SENSORS SENSORS...

  • Page 53: Chlorine Calibration

    Start Up 9.6.2 Chlorine calibration CHOICE SENSOR SENSOR pH sensor cal. Chlorine sensor cal. Sensor calibr. SENSOR Actual value SENSOR SENSOR SENSOR Chlorine sensor Chlorine sensor Chlorine sensor False good satisf. SENSOR Chlorine sensor Re-calibrate? B0449 [Start / Stop] key. Stop the system with the USER S Press START...

  • Page 54: Rinse Water Softener

    Start Up NOTICE! – Also note the operating instructions for the chlorine sensor and the bypass fitting. – Slope calibration has to be re-calibrated at reg‐ ular intervals to ensure perfect operation of the chlorine sensor. It is enough to calibrate the sensor every 3 ... 4 weeks with swimming pools or potable water.
  • Page 55 Start Up Fig. 44: The sampling unit in the brine storage tank Loosen the blue hose (1) from the sampling unit and route it into a bucket. Then pull the grey cap (2) off the sampling unit and raised the level switch out of the brine. ð...

  • Page 56: During Use

    During use During use Inspect the system daily, see the "Maintenance" chapter. CAUTION! The membrane cell can be damaged irreparably. Top up only with salt (NaCl) that conforms to the specifications - see chapter "Start up".

  • Page 57: Maintenance

    Maintenance Maintenance 11.1 General Maintenance Measures Standard maintenance kits Maintenance by your supplier is necessary once a year to ensure that the system operates perfectly. In this, a distinction is made between annual and three-year maintenance. Standard maintenance kits are available. Rinsing the system internally Before working on the system, rinse the system internally to free it from chemicals.

  • Page 58: Check Points

    Maintenance Interval Maintenance work If the system stops working, check whether it is a normal control stop or if whether there is „Standby“ ). no external enable condition ( If an unusual situation occurs, check the system again after a short while. If the situation persists, inform the supplier.

  • Page 59: Operating Hour Counter

    Maintenance If the water hardness is incorrect: Check whether the hardness of the supply water matches the set water hardness (last parameter in the „Installer“ menu). Check whether the parameters for the regeneration are set correctly in the Installer menu. 7 minutes of brine pri‐ ming and 20 minutes of rinsing (factory setting).

  • Page 60: Pre-Maintenance Procedure

    Maintenance 11.3 Pre-maintenance Procedure WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance.

  • Page 61: Brine Storage Tank

    Maintenance The customer is responsible for the consequences of not using protective equipment and disregarding the warnings in this docu‐ ment. The use of personal protective equipment (PPE) is specified in the locally applicable regulations. The consequences of disregarding these regulations are likewise explained in these local regulations. Ensure that you perform the following procedure before under‐...

  • Page 62: Filter Meshes And Non-Return Valve In Brine Priming

    Maintenance 11.4.2 Filter meshes and non-return valve in brine priming Fig. 49: Filter meshes and non-return valve in brine priming Remove the non-return valves (1) with the filter meshes (2) from the brine storage tank. Unscrew the non-return valve, remove the filter meshes and rinse the filter meshes with water.

  • Page 63: Water Softener

    Maintenance 11.5 Water Softener 11.5.1 Changing the O-rings Fig. 51: Changing the O-rings (2) Water jet pump O-rings Turn the Y-shaped branch fitting on the water supply line from the softener unit. Remove the water jet pump from the softener head. Replace the 2 O-rings (2) on the water jet pump.

  • Page 64: Controlling Brine Priming With Regeneration

    Maintenance 11.5.2 Controlling Brine Priming with Regeneration Pour 1 litre of brine from the brine storage tank into a meas‐ uring cup and insert the red brine priming hose into it. Place the measuring cup on the floor so that the height differ‐ ence is retained.

  • Page 65: Maintenance Of The Water Jet Pump

    Maintenance 11.6.1 Maintenance of the Water Jet Pump Unscrew the water jet pump. Remove the water jet pump from the line. At the same time remove all the seals. Check the nozzle in the water jet pump for dirt. Clean the water jet pump with water. Then screw the nozzle tightly into the housing.

  • Page 66: Solenoid Valve On The Water Jet Pump

    Maintenance 11.6.3 Solenoid Valve on the Water Jet Pump Fig. 58: Solenoid valve Dismantle the solenoid valve and replace every 3 years. Replace the O-rings on the solenoid valve connectors (annu‐ ally). 11.7 Solenoid Valve and Float 11.7.1 Solenoid Valve Supply Cable to the Cathode (SL) Fig.

  • Page 67: Float

    Maintenance Unscrew the 2 valve block screws. Fig. 61: Valve block Unscrew the 2 solenoid valve screws. Fig. 62: Solenoid valve Remove the hose couplings from the old solenoid valve and connect to the new solenoid valve. Re-tighten the solenoid valve and the valve block. 11.7.2 Float Unscrew the lid of the float chamber and remove the float.

  • Page 68: O-Rings Of The Float Chamber

    Maintenance When assembling the new float, make sure that the float can move up and down, see Fig. 64 Fig. 64: Direction of movement of the float. 11.7.3 O-rings of the float chamber Fig. 65: O-rings of the float chamber O-ring suction bell (33 x 3.5 mm) Float chamber O-ring (33 x 3.5 mm) Replace the O-ring between the suction bell and the Y-...

  • Page 69: Carbon Filter And Fan Diaphragm Cell

    Maintenance 11.8 Carbon Filter and Fan Diaphragm Cell 11.8.1 Replacing the Carbon Filter Fig. 66: Carbon filter Dismantle the carbon filter and replace every three years. Leave the hoses fitted and fit the new carbon filter with the PVDF coupling.

  • Page 70: Replacing The Fan Diaphragm Cell

    Maintenance 11.8.2 Replacing the Fan Diaphragm Cell CAUTION! Check the direction of rotation: The air must flow into the system and onto the diaphragm cell. Fig. 67: Fan diaphragm cell Replace the fan diaphragm cell every 3 years. Replace the fan filter every year.

  • Page 71: O-Rings

    Maintenance 11.9 O-rings 11.9.1 O-rings Three-part 20 mm Coupling Fig. 68: O-rings (20 x 3.5 mm) Replace the O-rings on the three-part couplings of the circu‐ lation line.

  • Page 72: O-Rings Three-Part 16 Mm Coupling

    Maintenance 11.9.2 O-rings Three-part 16 mm Coupling Fig. 69: O-rings (15.5 x 2.6 mm) Replace the O-rings in the water line to the softener unit. 11.10 Hose Couplings 11.10.1 Replacing the Hose Coupling, PVDF 8x1/4" A2381 Fig. 70: Hose coupling, PVDF 8x1/4", right-angled (1. and 2.) Replace the hose couplings (1.

  • Page 73: Replacing The Hose Coupling, Pvdf 6X1/4

    Maintenance 11.10.2 Replacing the Hose Coupling, PVDF 6x1/4" Fig. 71: 2 x hose couplings, PVDF 6x1/4", right-angled Replace the hose couplings every 3 years. 11.11 Overhaul kits for the metering pumps Fig. 72: Overhaul kits for the metering pumps Brine pump, every 3 years Alkali (lye) pump (optional), yearly Overhaul the brine pump every 3 years.

  • Page 74: Hoses

    Maintenance 11.12 Hoses Fig. 73: Replace the hoses in the order given in the following chapter Suction bell hose Cathode outlet hose Anode outlet hose Alkali (lye) pump hoses 11.12.1 Replacing the Suction Bell Hose Replace the 8/6 mm Teflon hose from the suction bell to the solenoid valve.

  • Page 75: General Work

    Maintenance 11.13 General Work 11.13.1 General Checks Starting up the system: Clean and dry everything. Check whether all the stopcocks are in their normal operating status again. Check whether all couplings have been re-tightened. Insert the plug into the power socket. Open the water supply line to the system.

  • Page 76: Spare Parts Drawings

    Maintenance 11.14 Spare parts drawings 13714125 51000005 13714125 13714123 13714123 A1412 Fig. 74: Diaphragm cell 25 g...
  • Page 77 Maintenance B0550 Fig. 75: Diaphragm cell 50 g 13714125 54000010 13714125 A1425 Fig. 76: Active carbon filter...
  • Page 78 Maintenance B0549 Fig. 77: Alkali/H2 discharge 13714125 60000660 13714125 A1409 Fig. 78: Softener...
  • Page 79 Maintenance 51000210 13714000 A1410 Fig. 79: Valve type 111 51000902 13714130 13714130 13714129 51000902 51000902 51000902 51000405 13714132 51000402 13714132 A1411 Fig. 80: Valve block...
  • Page 80 Maintenance B0548 Fig. 81: Water jet pump line B0551 Fig. 82: Water reservoir...

  • Page 81: Troubleshooting

    Troubleshooting Troubleshooting WARNING! Chlorine, sodium hydroxide solution, hydrogen and sodium hypochlorite can be released from the system. Pay attention to this! WARNING! Only allow the work described to be performed by authorised personnel. Errors without error messages Fault description Cause Remedy LCD screen is dark (no Fuse defective...
  • Page 82 Troubleshooting Errors with error messages Fault description Cause Remedy „Not active“ [ENABLE] contact. No enable - the system is on Check the external standby „Brine level low“ Liquid level switch Check the liquid level switch in the brine storage tank. Leaks Check the hoses.

  • Page 83: Decommissioning And Disposal

    Decommissioning and Disposal Decommissioning and Disposal If an alkali tank is fitted: carefully empty the alkali tank using the alkali pump – turn the multifunctional switch to "Test". Rinse the system with potable water in line with the "Setting" - "Rinse" chapter. Remove the system's plug from the power socket.

  • Page 84: Substances Produced

    Substances Produced Substances Produced WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance.
  • Page 85 Substances Produced Hydrogen Property Unit Value ICSC / CAS 0001 / 133-74-0 H-statements H220, P210 Boiling point °C -253 Flash point Flammable gas Ignition temperature °C Temperature class Relative density relative to air 0.07 Absolute density kg/m³ 0.08908 Molar mass g/mol Explosive limits (LEL - UEL) % by volume in air...

  • Page 86: Technical Data

    Technical data Technical data parameters Type 25 Type 50 Output [g/h] Mains voltage [VAC] 230± 5% 230 ± 5% Mains frequency [Hz] Power consumption [kW] 0.11 0.22 Control fuse [A] Mains power line fuse [A] Contact guard, with fitted hood IP42 IP42 Salt consumption [g/h]...
  • Page 87 Technical data Ambient conditions Specification Value Minimum ambient temperature + 10 °C Maximum ambient temperature + 35 °C Max. air humidity, non-condensing 85% relative air humidity Miscellaneous: Protect against sunlight Sound pressure level The sound pressure level is < 70 dB (A) at maximum power (without the booster pump).

  • Page 88: Wiring Diagrams

    Wiring diagrams Wiring diagrams System wiring diagram DIAPHRAGM CELL ERROR CONTACTS STATUS CONTACTS CONTACT FROM FILTER FLOW CONTACT FROM FLOW SWITCH IN DEVICE CONTACT FROM BRINE LEVEL METERING PUMPS EXTERNAL CONNECTOR VALVE BRINE TANK FILL VALVE BRINE PRIMING/ REGENERATE VALVE TO WASTE WATER VALVE REFRESH ALKALI/LYE...
  • Page 89 Wiring diagrams External connector terminals 24 V + 4-20mA - 4-20mA Pulse + 4-20mA 24 V 24 V + 4-20mA Pulse - 4-20mA + 4-20mA 24 V P_PMA_EL_0029_SW_2 A 4-20 mA active signal B 4-20 mA passive signal C Pulses D On/Off...
  • Page 90 Wiring diagrams Wiring diagram of terminal box PMP2 PMP1 LINE P_PMA_EL_038_SW Fig. 84 A Compact PCB B Terminal box C Fan D Booster pump...

  • Page 91: Ordering Information

    Ordering information Ordering information pH quality buffer solutions Buffer Content [ml] Order No. Buffer pH 4.0, red colour 506251 791436 Buffer pH 10.0, blue colour 506255 791438 pH measuring instrument Order No. Photometer Dulcotest DT1B 1039315 Water hardness measuring instrument Order No.

  • Page 92: Factory Settings

    Factory settings Factory settings Metering pumps parameters For type 25 For type 50 Unit Brine pump stroke length Alkali pump stroke length User menu parameters For type 25 For type 50 Unit Password 999 / --- 999 / --- Language as ordered as ordered Cl input signal...

  • Page 93: Ec Declaration Of Conformity

    EC Declaration of Conformity EC Declaration of Conformity EC Declaration of Conformity IIA Van den Heuvel Watertechnologie bv Glashorst 114 3925 BV Scherpenzeel Netherlands hereby declare under our own authority that the product: Extract from the EC Declaration of Conformity Designation of the product: Chlorinsitu -IV Compact...

  • Page 94: Index

    Index Index 1, 2, 3 ... 2-point calibration ......51 Designation of the product ....93 4 ...
  • Page 95 Index Overview of Selection menu ....31 Hoses ....... . . 74 Hydraulic circuit diagram .
  • Page 96 Index Sensor "R" ......15 Water pressure ......41 Sensor installation, chlorine and pH .
  • Page 100 3925 BV Scherpenzeel Netherlands Telephone: +31 (0)33-2778600 Fax: +31 (0)33-2778399 Internet: www.vdhwater.nl Email: info@vdhwater.nl 985531, 3, en_GB ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg, Germany Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com...

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