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Basta Boatlifts Over-Center 36k60 Assembly And Installation Instruction

Hydraulic steel lift

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Over-Center
36,000 lbs Capacity
(16,300 kg Capacity)
ASSEMBLY
INSTALLATION
866-GO-BASTA
www.gobasta.com
Basta Inc. Seatac WA 98198 USA
tm
Hydraulic Steel Lift
Model # 36k
READ complete manual CAREFULLY
BEFORE attempting assembly or operation
60
©
Copyright 2023 Basta Inc
36k
60
3/23
L392-0111B

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Summary of Contents for Basta Boatlifts Over-Center 36k60

  • Page 1 Over-Center Hydraulic Steel Lift 36,000 lbs Capacity Model # 36k (16,300 kg Capacity) ASSEMBLY READ complete manual CAREFULLY INSTALLATION BEFORE attempting assembly or operation 866-GO-BASTA www.gobasta.com 3/23 Basta Inc. Seatac WA 98198 USA © Copyright 2023 Basta Inc L392-0111B...
  • Page 2 DANGER • Do not exceed the maximum weight capacity specified for the lift. Maximum weight capacity can be found on the cover of this manual and on the H frame of the lift. Improper use or failure to follow this instruction can cause property damage, serious injury, or death.
  • Page 3 TABLE OF CONTENTS Warning ..……………………..................Page 2 Parts Assembly Diagram ..............Pages 4 - 7, 22 Assembly Instructions ................Pages 8 - 21 First Use / Adjustments ..………….…............Page 23 Operating Instructions ..……......……………..…………..…...Page 24 .…..............Pages 25 - 26 Maintenance Guide/ Log Troubleshooting / FAQ .…................Page 27 Warranty ......…................Page 28...
  • Page 4 PARTS LIST - DIAGRAM In the following pages various symbols are used: indicates an illustration for a procedure. indicates a major part shown and described above. indicates a hardware item shown and described on pages 6-7. page 4...
  • Page 5 K204-1095 CG Bolt Plate var. W108-0047 CG Socket Weldment var. K204-1125 CG Buffer Tube var. W410-0081 Keel Block Spacer** var. *shown on next page ** not shown FOR QUESTIONS ABOUT PARTS PLEASE CALL BASTA BOATLIFTS AT (425) 641-8911 page 5...
  • Page 6 HARDWARE - DIAGRAM PRE-INSTALLED (ALL BUNKS) page 6...
  • Page 7 HARDWARE - LIST Note: Items A-N referred to as sets (i.e., C = bolt, washer, nut) HARDWARE ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION S312-0007 5/16” flat washer, galvanized S166-6812 5/8” x 1-1/2” hex head set screw, SS S321-0007 5/16”...
  • Page 8 ASSEMBLY INSTRUCTIONS tighten leg set screws alternately to push the leg securely into the corner of the leg socket step HARDWARE apply a small amount of grease to bolt threads page 8 ? parts identified on page 4...
  • Page 9 B1 B2 B1 B2 B1 B2 B2 B3 step HARDWARE apply a small amount of grease to bolt threads ? parts identified on page 4 do not tighten these bolts do not tighten these bolts completely until the H-frames completely until the H-frames and bunks have been and bunks have been installed &...
  • Page 10 ASSEMBLY INSTRUCTIONS FORWARD CENTER step HARDWARE apply a small C2 C3 amount of grease to bolt threads page 10 ? parts identified on page 4...
  • Page 11 FORWARD CENTER step HARDWARE apply a small amount of grease to bolt threads ? parts identified on page 4 C2 C3 FORWARD CENTER step HARDWARE apply a small C2 C3 amount of grease to bolt threads page 11 ? parts identified on page 4...
  • Page 12 ASSEMBLY INSTRUCTIONS tighten these nuts only “finger tight” until the cylinders are installed D2 D3 step HARDWARE apply a small amount of grease to bolt threads page 12 ? parts identified on page 4...
  • Page 13 NOTE: Install cylinders with lift in 'down' position E2 E1 step HARDWARE ? parts identified NOTICE on page 4 install the clevis pins tighten the bunk rail nuts and “E2” with their heads crossmember bolts after toward the inside of the lift all the cylinders are installed step HARDWARE...
  • Page 14 ASSEMBLY INSTRUCTIONS MID-AFT (X1) FWD (X4) leave bolts loose AFT (X1) until bunk boards are installed approximate starting locations 198cm 198cm 198cm 108cm 90cm 78” 78” 78” 42.5” 35.5” F2 F3 F2 F3 step HARDWARE apply a small amount of grease to bolt threads page 14 ? parts identified...
  • Page 15 F1 F2 F2 F3 step HARDWARE apply a small amount of grease to bolt threads STEP 11: MID-AFT, BRACKET MUST FACE FORWARD leave bolts loose until bunk boards STEP 12: AFT, BRACKET MUST FACE AFT are installed F2 F3 step HARDWARE apply a small amount of grease...
  • Page 16 ASSEMBLY INSTRUCTIONS step HARDWARE apply a small amount of grease to bolt threads ? parts identified page 16 on page 4...
  • Page 17 step HARDWARE apply a small amount of grease to bolt threads ? parts identified NOTICE on page 4 the bunks may have to be adjusted remember to tighten all the several times for the best fit - bolts installed in Step 10 WITHOUT BOAT ON LIFT! step HARDWARE...
  • Page 18 step HARDWARE apply a small amount of grease to bolt threads ? parts identified on page 4 page 18...
  • Page 19 step HARDWARE apply a small amount of grease to bolt threads ? parts identified on page 4 step HARDWARE apply a small amount of grease to bolt threads page 19 ? parts identified on page 4...
  • Page 20 step HARDWARE apply a small amount of grease to bolt threads ? parts identified on page 4 remember to tighten all the bolts installed in Step 10 CG mount adjustable along bunk rail NOTE: Be sure chosen position does not make contact throughout cycle step HARDWARE apply a small...
  • Page 21 NOTE: pump appearance may vary Battery deep cycle Battery deep cycle 1. The Hydraulic Pump will arrive fully assembled. Make s u re all the connections are snug to prevent leaks or loss of power to the unit. 2. Install two Marine Grade AGM Group 31 Batteries as shown a b ove.
  • Page 22 POWER SYSTEM COMPONENTS SOLAR PANEL ASSEMBLY R281-0012 NOTE: pump appearance may vary Padlock not included ENCLOSURE C243-0005 NOTE: NOTE: REMOVE SHIPPING PLUG IN REMOVE SHIPPING PLUG IN RESERVOIR AND REPLACE RESERVOIR AND REPLACE WITH BREATHER PLUG WITH BREATHER PLUG BEFORE START-UP BEFORE START-UP CONTROL PANEL ASSEMBLY...
  • Page 23 FIRST USE AND ADJUSTMENTS First test lift on dry ground for oil leaks, remote control function and correct operation. IMPORTANT: After installation, the legs MUST be adjusted so that the lift frame is level. Lift must move into Over-Center position when fully raised. 321.5”...
  • Page 24 OPERATIONAL INSTRUCTIONS OPERATIONAL INSTRUCTIONS IMPORTANT: • If you purchase a new vessel, make sure does not exceed the weight capacity limits of the lift. Maximum weight capacity can be found on the cover of this manual and on the H frame of the lift. •...
  • Page 25 IMPORTANT ONLY ADD FLUID WITH LIFT IN DOWN POSITION Annual factory approved service is available. Hydraulic fluid shown with lift Contact your local dealer or Basta Boatlifts for in the DOWN position additional information. 1” inch page 25...
  • Page 26 MAINTENANCE LOG DATE: WHAT WAS DONE: page 26...
  • Page 27 TROUBLESHOOTING PROBLEMS AND FAQ For more answers to frequently asked questions, visit: Q: DOES THE LIFT HAVE TO GO ALL THE bastaboatlifts.com/faqs WAY UP? A: YES - in order for your lift to function as Q: THE BATTERY WILL NOT HOLD A CHARGE intended the lift must ALWAYS be stored in the full A: Verify that the loaded watercraft is not exceeding the Over-Center, upright position when the watercraft is...
  • Page 28 Purchaser will be responsible for the cost of the conduit to your fun on the water. Welcome to the Basta Boatlifts family replacement part and its shipping. If the part is determined to be a...