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'Cryomatic' Console
Service Manual for:
2509-P-1000-JPN
2509-P-1000 September 2011 onwards

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Summary of Contents for Keeler Cryomatic 2509-P-1000-JPN

  • Page 1 ‘Cryomatic’ Console Service Manual for: 2509-P-1000-JPN 2509-P-1000 September 2011 onwards...
  • Page 2: Table Of Contents

    ISP Procedure ……………………………………………………………. Spare Parts and Accessories ………………………………………………. Faultfinding Chart …………………………………………………………….. Warranty ………………………………………………………………………… 18 Disposal ………………………………………………………………………… Technical Data ………………………………………………………………… Appendix 1 – Console General Arrangement ……………………………….. 20 Appendix 2 – Pneumatic Module General Arrangement …………………… 23 KCU401-2 Keeler Cryomatic Service Manual...
  • Page 3 SAFETY WARNINGS Electrical equipment may be hazardous if misused. The equipment covers should only be removed by authorised technical personnel. Do not use the system in the presence of flammable gases such as anaesthetic agents. KCU401-2 Keeler Cryomatic Service Manual...
  • Page 4: Introduction

    About this Manual This manual covers all aspects of servicing the Cryomatic System (models from June 2011 onwards). This manual is for use only by properly trained Keeler service engineers. This manual assumes that the Cryomatic system has been correctly installed following the guidelines in the Cryomatic Instructions For Use.
  • Page 5: Scheduled Maintenance

    2. Scheduled Maintenance The Cryomatic system should ideally be inspected and serviced annually by Keeler trained personnel. The following service points should be covered: a) General inspection of console for any signs of damage. b) Inspection of mains cord for signs of damage –...
  • Page 6: Enclosure & Fittings

    Any residual adhesive should be removed using an alcohol based cleaner before the new foot is firmly pressed into the square locating recess on the base of the enclosure. KCU401-2 Keeler Cryomatic Service Manual...
  • Page 7: Electrical System

    Fuses should only be replaced with the same type and rating. Mains Cord The mains cord should be replaced if there are any signs of damage upon inspection. The mains cord is of medical grade and replacements should be obtained from the manufacturer. KCU401-2 Keeler Cryomatic Service Manual...
  • Page 8: Mains Inlet

    (make a note of the correct orientation). b) Remove the 2 countersunk screws which are accessed from the outside of the unit. c) Carefully withdraw the mains inlet unit from the enclosure. d) Re-fitting is the reverse of removal. KCU401-2 Keeler Cryomatic Service Manual...
  • Page 9: Power Supply Sub-Assembly

    Remove the 3 pan head screws which secure the component plate. Note that these fixings also provide secure protective earth points. c) Carefully remove the sub-assembly from the enclosure. d) Re-fitting is the reverse of removal (ensuring that earth connections are re-instated correctly). KCU401-2 Keeler Cryomatic Service Manual...
  • Page 10: Pneumatic System

    Remove the pneumatic module support bracket. d) Carefully remove the cap-head screws that secure the module to the rear enclosure. e) Withdraw the pneumatic module from the enclosure. f) Re-fitting is the reverse of removal. KCU401-2 Keeler Cryomatic Service Manual...
  • Page 11: Replacing The Inlet Filter

    Care must taken to note the orientation of the valve as they have an arrow on the body denoting the direction of flow. Re-fitting is the reverse of removal taking care to install the valve in the correct orientation (refer to GA in Appendix 2). KCU401-2 Keeler Cryomatic Service Manual...
  • Page 12: Electronic System

    Withdraw the PCB from the enclosure. e) Re-fitting is the reverse of removal. Care should be taken when re-connecting the LCD flexible cable assembly as this is easily damaged. Ensure that the latch is closed properly. KCU401-2 Keeler Cryomatic Service Manual...
  • Page 13: Lcd Panel

    Ensure that the 4 spacers are retained. c) Carefully remove the LCD Panel. d) Re-fitting is the reverse of removal – ensure that the panel is centred correctly before finally tightening the retaining bracket. KCU401-2 Keeler Cryomatic Service Manual...
  • Page 14: Firmware Upgrades

    Atmel website or alternatively a copy can be obtained from the manufacturer. This application software is required to control the communication between the PC/laptop and the Cryomatic. The software can be downloaded by the using the following link: http://www.atmel.com/dyn/products/tools_card.asp?tool_id =2767 KCU401-2 Keeler Cryomatic Service Manual...
  • Page 15: Isp Procedure

    Occasionally, as with any RS232 communication system, the data transfer fails. A time-out message usually results. If any operation fails, simply try again until proper communication is established. Consult the FLIP User Manual if problems persist. KCU401-2 Keeler Cryomatic Service Manual...
  • Page 16: Spare Parts And Accessories

    ‘o’ rings in QR replace pneumatic module coupling when connectors probe is disconnected mute control does faulty membrane label replace enclosure front not function KCU401-2 Keeler Cryomatic Service Manual...
  • Page 17 M3 Shake-proof Washer FAS033 M3 Plain Washer FAS032 Mains Cord various Exhaust Hose (5m) CST267 Exhaust Silencer MIS104 Cryomatic Console Carton PKG015 Cryomatic Probe Carton PKG004/S Cryomatic Instructions For Use KCU400 Cryomatic Service Manual KCU401 Programming Adapter KCU401-2 Keeler Cryomatic Service Manual...
  • Page 18: Warranty

    Within 12 months from delivery by Keeler, the manufacturer shall at no charge to the customer, upon written notice from the customer, repair or replace any components which are defective in material or workmanship.
  • Page 19: Technical Data

    All symbols used are in accordance with BS EN60417-2:1999 (Graphical Symbols for use on Equipment). BF (Applied Part) Fuse rating Refer to the User Manual Footswitch connection Dangerous voltages present Exhaust connection inside the equipment AC voltage input Gas inlet connection KCU401-2 Keeler Cryomatic Service Manual...
  • Page 20: Appendix 1 - Console General Arrangement

    Appendix 1 – Console General Arrangement...
  • Page 21 KCU401-2 Keeler Cryomatic Service Manual Page 21 of 24...
  • Page 22 KCU401-2 Keeler Cryomatic Service Manual Page 22 of 24...
  • Page 23: Appendix 2 - Pneumatic Module General Arrangement

    Appendix 2 – Pneumatic Module General Arrangement KCU401-2 Keeler Cryomatic Service Manual Page 23 of 24...
  • Page 24 Clewer Hill Road Windsor Berkshire SL4 4AA England Tel +44 (0) 1753 857177 Fax + 44 (0) 1753 827170 www.keeler.co.uk Keeler Instruments Inc. 456 Parkway Lawrence Park Industrial Estate Broomall, PA. 19008 Phone: (610) 353-4350 (800) 523-5620 (Toll Free) www.keelerusa.com...

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