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Toro 03668 Operator's Manual page 16

Rear roller brush kit reelmaster 5210/5410 series cutting unit with 5in reel and reelmaster 5510/5610 series and 6500-d/6700-d cutting unit with 7in reel

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5.
If the pulley needs to move out, add one 0.8 mm
(0.032 inch) thick spacer
Note:
If the pulley needs to move in, remove
the existing 0.8 mm (0.032 inch) thick spacer.
6.
Install the pulley.
Figure 40
1. Lock nut
2. Driven pulley
7.
While holding the roller brush shaft flats, secure
the pulley on the shaft with the 3/8–16 flange
nut previously removed. Seat the locknut then
torque it to 36 to 45 N-m (27 to 33 ft-lb).
8.
Install the belt onto the pulleys as follows:
Loop the belt around the driven pulley and
then over the top of the idler pulley
16).
Figure 41
1. Drive pulley
2. Idler pulley assembly
Start the belt on the drive pulley
While guiding the belt onto the drive pulley,
rotate the reel forward to draw the belt onto
the drive pulley.
Note:
Wear a padded glove or use a heavy
rag to rotate the reel.
(Figure
40).
g351960
3. Spacer (0.8 mm (0.032
inch) thick)
4. Brush shaft flats
(Figure
g352173
3. Driven pulley
4. Belt
(Figure
16).
Important:
Make sure that the ribs on the
belt are properly seated in the grooves in
each pulley. Also, make sure that the belt is
in the center of the idler pulley.
9.
Check the pulley alignment. Adjust it, if
necessary.
Restraining the Reel
WARNING
The cutting reel blades are sharp and capable
of amputating hands and feet.
• Keep your hands and feet outside of the
reel.
• Ensure that the reel is restrained before
servicing it.
Restraining the Reel for Removing
Threaded Inserts
1.
Loosen the shield-bolt on the left side of the
cutting unit and raise the rear shield
2.
Insert a long-handled pry bar (recommended 3/8
x 12 inches with a screwdriver handle) through
the back of the cutting reel, closest to the side of
the cutting unit that you will be torquing
42).
3.
Place the pry bar against the weld side of the
reel support plate
Note:
Insert the pry bar between the top of the
reel shaft and the backs of 2 reel blades so that
the reel will not move.
Important:
Do not contact the cutting edge
of any blades with the pry bar; this may
damage the cutting edge and/or cause a high
blade.
Important:
The insert on the left side of
the cutting unit has left-hand threads. The
insert on the right side of the cutting unit has
right-hand threads.
16
(Figure
(Figure
(Figure
42).
42).

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03688