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CrossTrax
Reelmaster
Model No. 03645
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Note:
This kit, when installed to Reelmaster 5010 series Traction Units, is covered by Patent # 7,017,703.
WARNING
Bodily injury could occur if the traction unit rolls over.
When operating machine, always use the seat belt and ROPS together.
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
© 2024—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
All-Wheel Drive Kit
®
5010-H, 5410-D, or 5510-D Series Traction Unit
Description
No parts required
Right wheel motor
Left wheel motor
Hub
Locknut (1-1/2 inches)
Hydraulic fitting, 45°
Bolt (1/2 x 2-1/4 inches)
Lock washer (1/2 inch)
Manifold
Hydraulic fitting, straight
Diagnostic fitting
Dust cap
Bolt (3/8 x 1-3/4 inches)
Lock washer (3/8 inch)
Spacer
Hydraulic hose
Hydraulic tube, Part No. 108-7624
Hydraulic tube, Part No. 108-7625
Hydraulic tube, Part No. 108-7626
Locknut (1-5/16 inches)
Tube clamp halves
Bolt (5/16 x 1-1/2 inches)
Flat washer (5/16 inch)
Flange nut (5/16 inch)
Register at www.Toro.com.
Form No. 3467-494 Rev A
Installation Instructions
Qty.
–
Prepare the machine.
1
1
2
2
Mount the wheel motor assemblies.
4
8
8
1
7
2
2
Install the manifold.
3
3
3
4
Install the wheel motor hoses.
1
1
1
3
Install the manifold tubes.
2
1
1
1
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Use
*3467-494*
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Summary of Contents for Toro CrossTrax 03645
- Page 1 Install the manifold tubes. Tube clamp halves Bolt (5/16 x 1-1/2 inches) Flat washer (5/16 inch) Flange nut (5/16 inch) *3467-494* © 2024—The Toro® Company Original Instructions (EN) Register at www.Toro.com. 8111 Lyndale Avenue South Printed in the USA Bloomington, MN 55420...
-
Page 2: Preparing The Machine
Procedure Description Qty. Remove the front tube and the hydraulic – No parts required hose. Hydraulic tube, Part No. 108-7622 Hydraulic tube, Part No. 108-7623 Install the front tubes and the hydraulic Hydraulic fitting, 90° hose. Hydraulic hose Cable tie –... - Page 3 Slide a hub (provided in the kit) onto each of the motors aligning the woodruff key on the motor with the slot on the hub (Figure Secure the hubs to the motors with a locknut Mounting the Wheel Motor (1-1/2 inches). Torque the locknuts to 366 to 447 N∙m (270 to 330 ft-lb).
- Page 4 g483911 Figure 3 1. Wheel housing 3. Lock washer (1/2 inch) 2. Wheel motor assembly 4. Bolt (1/2 x 2-1/4 inches)
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Page 5: Installing The Manifold
Note: Make sure the O-rings are lubricated and in position on all of the fittings before installation. Installing the Manifold Parts needed for this procedure: Manifold Hydraulic fitting, straight Diagnostic fitting Dust cap Bolt (3/8 x 1-3/4 inches) Lock washer (3/8 inch) Spacer Procedure g004070... - Page 6 Repeat the procedure for the right wheel motor. Position the hoses as shown in Figure 8 tighten all the hose fittings. Installing the Wheel Motor Hoses Parts needed for this procedure: Hydraulic hose g004073 Procedure Figure 8 Loosely thread the 45° fitting end of each 1.
- Page 7 right hole in the right frame bulkhead bracket (Figure 10). Secure the rear of the hydraulic tube to the manifold fitting and the front to the bulkhead with Installing the Manifold a locknut (1-5/16 inches); refer to Figure Route hydraulic tube, Part No. 108-7626, from Tubes the center manifold fitting labeled “REV”...
- Page 8 Remove the lug nuts securing the wheel assemblies and remove the wheels. Disconnect the hydraulic tube from the top fitting on the front left wheel motor and the bottom Removing the Front Tube fitting on the front right wheel motor (Figure 11).
- Page 9 Connect hydraulic tube, Part No. 108-7623, to the left wheel motor fitting and to the left hydraulic tube in the right frame bulkhead (Figure 12). Installing the Front Tubes Install a 90° hydraulic fitting into the bottom of the variable pump (Figure 12).
- Page 10 Install the front tires using the lug nuts previously removed. Torque the lug nuts to 94 to 122 N⋅m (70 to 90 ft-lb) in a crossing pattern (Figure 14). Checking the Hydraulic Hoses and Tubes No Parts Required Procedure Check the hydraulic tubes and hoses for leaks, loose g489041 fittings, kinked lines, and loose mounting supports.
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Page 11: Operation
Operation • This kit converts the traction system on your two-wheel drive machine into all-wheel drive. Installing the Decals Hydraulic flow from the front left wheel motor routes through the rear right wheel motor and vice versa. Parts needed for this procedure: •... - Page 12 Notes:...
- Page 13 Notes:...
- Page 14 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 15 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Regulations.
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