Table of Contents
Advertisement
Quick Links
INSTALLATION AND OPERATING MANUAL
Series KK/F, KKP/F, KK/FU, KKP/FU
Sandwich Ball Valve
Keep for future use!
This operating manual must be strictly observed before
transport, installation, operation and maintenance
Subject to change without notice.
Reproduction is generally permitted with indication of the source.
© Richter Chemie-Technik GmbH.
9520-010-en Revision 15 Edition 11/2018
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Richter KK/F Series
Summary of Contents for Richter KK/F Series
- Page 1 Keep for future use! This operating manual must be strictly observed before transport, installation, operation and maintenance Subject to change without notice. Reproduction is generally permitted with indication of the source. © Richter Chemie-Technik GmbH. 9520-010-en Revision 15 Edition 11/2018...
-
Page 2: Table Of Contents
Series KK/F, KKP/F, KK/FU, KKP/FU Page 2 List of Contents List of Contents ..........2 9 Maintenance ..........10 Relevant documents ........2 9.1 Dismantling KK/F, KKP/F ......10 9.1.1 Dismantling seat ring and ball ......10 1 Technical data ..........3 9.1.2 Dismantling of the packing gland and stem DN 1.1 Type plate, CE and body markings .... -
Page 3: Technical Data
Series KK/F, KKP/F, KK/FU, KKP/FU Page 3 Technical data Manufacturer: Dimensions and individual parts : Richter Chemie-Technik GmbH See sectional and dimensional drawings in section 10 Otto-Schott-Str. 2 Wear parts : D-47906 Kempen Telephone: +49 (0) 2152 146-0 ♦ Seat rings (in pairs) -
Page 4: Tightening Torques
Series KK/F, KKP/F, KK/FU, KKP/FU Page 4 Body identification: Pressure-temperature diagram The following are visible on the body according to DIN EN 19 and AD 2000 A4: For PFA-ball ♦ Nominal size ♦ Rated pressure ♦ Body material ♦ Manufacturer's identification ♦... -
Page 5: Torques In Nm For Ball Valves
Test medium water 20 °C; depending on medium - e.g. dry gases or viscous or crystallising fluids - the torques may be higher. If the actuator is to be rated by Richter, we request detailed information. Observe operating limits acc. to pressure-temperature diagram. -
Page 6: Improper Operation
Series KK/F, KKP/F, KK/FU, KKP/FU Page 6 Ball valves at the end of a pipe (end valve) Improper operation must be sealed with a blind flange at the free connection end and appropriately secured The operational safety of the valve supplied is only guaran- against unauthorised activation. -
Page 7: Safety Note For Valves, Certified To Clean Air Act (Ta Luft)
Series KK/F, KKP/F, KK/FU, KKP/FU Page 7 Static discharges of non-conductive linings are only Increased wear to the valve can be expected with the produced through the interaction with a non-conduc- conveyance of liquids containing abrasive constituents. tive medium and are therefore the responsibility of the The inspection intervals are to be reduced compared plant operator. -
Page 8: Disposal
Test pressure These gaskets are available as special accessories in the Richter range. The test pressure PT of an open valve must not exceed the value of 1.5 x PN/PS as per the identification of the valve. Direction of flow and installation position Installation is independent of the direction of flow. -
Page 9: Operation
Series KK/F, KKP/F, KK/FU, KKP/FU Page 9 Operation ♦ Increased wear occurs in operation with solids contents. Initial commissioning ♦ Operation during cavitation leads to increased wear. ♦ Non-observance of the pressure-temperature diagram Normally, the valves have been tested for leaks with air or can lead to damage. -
Page 10: Maintenance
Series KK/F, KKP/F, KK/FU, KKP/FU Page 10 Maintenance ♦ All repair work is to be performed by qualified person- 9.1.3 Dismantling of the packing gland and nel using the appropriate tools. stem for DN 150, lever ♦ For the arrangement, designation and item numbers of all parts of the valve, see Section 10. -
Page 11: Assembly Kk/F, Kkp/F
Series KK/F, KKP/F, KK/FU, KKP/FU Page 11 Assembly KK/F, KKP/F 9.2.3 Assembly of packing gland and stem for DN 150 actuator 9.2.1 Assembly of packing gland and stem DN ♦ See sectional drawing in Section 10.7. 25-100 ♦ Prior to assembly all parts are to be cleaned and the plastic-lined parts checked for damage. -
Page 12: Dismantling Kk/Fu (Khk), Kkp/Fu
Series KK/F, KKP/F, KK/FU, KKP/FU Page 12 ♦ Mount coupling Dismantling KK/FU (KHK), and actuator . Observe the ac- tuator position in accordance with the actuator operat- KKP/FU ing manual. ♦ See also sectional drawings KKP/F and KKP/FU in Sec- 9.3.1 Dismantling of seat ring and ball tions 10.4 and 10.9. -
Page 13: Drawings
Series KK/F, KKP/F, KK/FU, KKP/FU Page 13 Drawings 10.1 Sectional drawing and legend KK/F (DN 25-100) body centre piece cup spring cage includes: transition cover support disc ball plain bearing stem profiled sheet Lever 950/1 cup spring seat ring distance bushing 402/1 packing ring grounding rope... - Page 14 Series KK/F, KKP/F, KK/FU, KKP/FU Page 14 Self adjusting, maintenance-free packing 9520-010-en Revision 15 TM 9549 Edition 11/2018...
-
Page 15: Legend Kk/F (Dn 150)
Series KK/F, KKP/F, KK/FU, KKP/FU Page 15 10.2 Legend KK/F (DN 150) body centre piece distance bushing transition cover grounding rope cover holder profiled sheet ball disc stem 554/1 washer Lever 562/1 parallel pin support disc lever stop plain bearing 901/x hex. -
Page 16: Sectional Drawing Kk/F (Dn 150)
Series KK/F, KKP/F, KK/FU, KKP/FU Page 16 10.3 Sectional drawing KK/F (DN 150) 9520-010-en Revision 15 TM 9549 Edition 11/2018... -
Page 17: Sectional Drawing Kkp/F (Dn 25-100)
Series KK/F, KKP/F, KK/FU, KKP/FU Page 17 10.4 Sectional drawing KKP/F (DN 25-100) 9520-010-en Revision 15 TM 9549 Edition 11/2018... -
Page 18: Legend Kkp/F (Dn 25-100)
Series KK/F, KKP/F, KK/FU, KKP/FU Page 18 10.5 Legend KKP/F (DN 25-100) body centre piece bracket transition cover grounding rope cover holder 554/1 washer ball coupling includes: stem 952/1 pressure spring seat ring 980/1 round head grooved pin 402/1 packing ring Actuator thrust ring 901/x... -
Page 19: Sectional Drawing Kkp/F (Dn150)
Series KK/F, KKP/F, KK/FU, KKP/FU Page 19 10.7 Sectional drawing KKP/F (DN150) View A Detail X 9520-010-en Revision 15 TM 9549 Edition 11/2018... -
Page 20: Legend And Sectional Drawing Kk/Fu (Khk)
Series KK/F, KKP/F, KK/FU, KKP/FU Page 20 10.8 Legend and sectional drawing KK/FU (KHK) body centre piece cup spring cage includes: transition cover support disc ball plain bearing stem profiled sheet Lever 950/1 cup spring seat ring distance bushing 402/1 packing ring grounding rope thrust ring... - Page 21 Series KK/F, KKP/F, KK/FU, KKP/FU Page 21 Self adjusting, maintenance-free packing 9520-010-en Revision 15 TM 9549 Edition 11/2018...
-
Page 22: Legend And Sectional Drawing Kkp/Fu
Series KK/F, KKP/F, KK/FU, KKP/FU Page 22 10.9 Legend and sectional drawing KKP/FU body centre piece bracket transition cover grounding rope ball 554/1 washer stem grounding tab seat ring coupling includes: 402/1 packing ring 952/1 pressure spring thrust ring 980/1 round head grooved pin Ring Actuator... - Page 23 Series KK/F, KKP/F, KK/FU, KKP/FU Page 23 9520-010-en Revision 15 TM 9549 Edition 11/2018...
-
Page 24: 10.10 Dimensional Drawing Kk/F, Kk/Fu
Series KK/F, KKP/F, KK/FU, KKP/FU Page 24 10.10 Dimensional drawing KK/F, KK/FU 70.5 145.4 15.5 19.5 77.5 41.5 Ball inside-Ø 9520-010-en Revision 15 TM 9549 Edition 11/2018... -
Page 25: 10.11 Dimensional Drawing Kkp/F, Kkp/Fu
Series KK/F, KKP/F, KK/FU, KKP/FU Page 25 10.11 Dimensional drawing KKP/F, KKP/FU Dimensions H3, H4, L1, L2 and L3 vary depending on the actuator manufacturer 15.5 19.5 77.5 41.5 Ball inside- Ø. 9520-010-en Revision 15 TM 9549 Edition 11/2018... - Page 30 Waste Management Law (AbfG) and the Water Resources Act (WHG) An inspection/repair of Richter products and parts will only take place, if the attached explanation is filled out cor- rectly and completely by authorized and qualified technical personnel and is available.
- Page 31 Safety Information / Declaration of No Objection Concerning the Contamination of Richter-Pumps, -Valves and Components SCOPE AND PURPOSE Each entrepreneur (operator) carries the responsibility for the health and safety of his employees. This extends also to the personnel, who implements repairs with the operator or with the contractor.
- Page 32 for credit note Phone : Fax : End user : A. Details of Richter-product: Failure description: Classification: Article number: Serial number: B. Condition of the Richter- product: Contamination : Was it in operation ? toxic ...
- Page 33 Fax: + 91 / 22 / 287 94 680 Email: RichterCedarFalls-Info@idexcorp.com Email: RichterMumbai-Info@idexcorp.com Internet: www.richter-inc.com Internet: www.richter-ct.com © Richter Chemie-Technik GmbH 2019 Edition 03/2020 Subject to change without notice. Revision 0,0 9520B010-en Richter™ = Richter Chemie-Technik GmbH; IDEX™ = IDEX Corporation...
Need help?
Do you have a question about the KK/F Series and is the answer not in the manual?
Questions and answers