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INSTALLATION AND OPERATING MANUAL
Series RSS/F
Chemical Bellows-sealed Globe
Control Valve
remote actuated
Keep for future use!
This operating manual must be strictly observed before
transport, installation, operation and maintenance
Subject to change without notice.
Reproduction is generally permitted with indication of the source.
© Richter Chemie-Technik GmbH.
9560-010-en Revision 19 Edition 05/2022
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Summary of Contents for Richter RSS/F Series
- Page 1 Keep for future use! This operating manual must be strictly observed before transport, installation, operation and maintenance Subject to change without notice. Reproduction is generally permitted with indication of the source. © Richter Chemie-Technik GmbH. 9560-010-en Revision 19 Edition 05/2022...
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Page 2: Table Of Contents
Series RSS/F Page 2 List of Contents 6 Installation ..........13 List of Contents .......... 2 6.1 Flange caps and gaskets ...... 13 Relevant documents ........2 6.2 Direction of flow and installation position 1 Technical data ........3 ............... 13 1.1 Name plate, CE and body markings .. -
Page 3: Technical Data
Page 3 Technical data Manufacturer: Sizes : Richter Chemie-Technik GmbH DN 15, 20, 25, 40, 50, 65, 80, 100, 150 in mm ½“, ¾“, 1“, 1½“, 2“, 3“, 4“ in inches, Cl 150 Otto-Schott-Str. 2 1“, 1½“, 2“ in inches, Cl 300 on request... -
Page 4: Name Plate, Ce And Body Markings
Series RSS/F Page 4 Name plate, CE and body Screw-in tools for seats markings Nominal size The stainless steel name plate is undetachably Article No. [mm] [inch] riveted to the body. ½“, ¾“ 15, 20 9568-96-1011 If the operator attaches his identification, it must be 1“... -
Page 5: Pressure-Temperature Diagram
Series RSS/F Page 5 Pipe screws, flanges to ASME Class 300 Pressure-temperature dia- Flange gram screws Tightening torque Nominal size [mm] [inch] [ASME] [Nm] [in-lbs] 2014/68/EU (PED), AD2000, DIN EN 16668 4 x ⅝“ 4 x ¾“ 1½ 8 x ⅝“ Cover screws ISO/DIN Flange screws... -
Page 6: Flow Values Kv
Series RSS/F Page 6 Flow values Kv V- and Parabolic plugs Nominal kv100 Seat -⌀ in mm size [mm] [inch] 0,01 0,02 0,05 0,10 0,20 0,50 0,80 ½“ 0.012 0.023 0.06 0.12 0.23 0.58 0.93 2.30 USgpm 0,05 0,10 0,20 0,50 0,80 ¾“... -
Page 7: Cavitation Coefficient Z
Series RSS/F Page 7 Cavitation coefficient z Kv / Kv = 75% Seat - ø in mm [mm] [inch] ½“ 0.60 0.60 0.60 ¾“ 0.60 0.60 0.60 1" 0.60 0.60 0.60 0.60 0.60 1½" 0.60 0.60 0.60 0.55 0.50 2" 0.60 0.60 0.55... -
Page 8: Opening And Closing Forces Required
Series RSS/F Page 8 Opening and closing forces required If the maximum Δp is < p2, p2 is used in the tables. The values specified in the tables apply to a seat/plug material of modified PTFE. observe the application limits acc. to the pressure- With other materials, e.g. - Page 9 Series RSS/F Page 9 Closing forces maximum Δp or p2 in bar Seatø 1020 1115 1205 1065 1190 1320 1445 1575 1085 1290 1490 1695 1895 2095 2300 1130 1425 1720 2020 2315 2610 2910 3205 1040 1500 1960 2420 2890 3350 3810...
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Page 10: Notes On Safety
♦ Risk to the environment through leaks of hazardous substances. Intended use Richter bellows-sealed globe control valves of the series RSS/F are pressure containing components in accordance with the Pressure Equipment Directive (PED) for the passage and shut-off of fluids. The... -
Page 11: Safety Notes For Applications In Potentially Explosive Areas Based On The Directive 2014/34/ Ec (Atex)
Series RSS/F Page 11 Safety notes for applications in potentially explosive areas based on the Directive 2014/34/ EC (ATEX) times or else a potentially explosive atmosphere The valves are intended for use in a potentially must be excluded by superimposing a layer of explosive area and are therefore subject to the inert gas. -
Page 12: Safety Note For Valves, Certified To Clean Air Act (Ta-Luft)
Series RSS/F Page 12 ♦ Plastic-lined valves must not be operated with ♦ The valve must be grounded. carbon disulphide. This can be achieved in the simplest way via the pipe screws using tooth lock washers. Otherwise grounding must be ensured by different measures e.g. -
Page 13: Installation
PTFE-lined seals with a metal inlay. In order to ensure leak monitoring, Richter recom- These gaskets are available as special accessories in mends the combination of the safety stuffing box with the Richter range. -
Page 14: Operation
Series RSS/F Page 14 Operation Initial commissioning Shutdown The local regulations are to be observed Normally, the valves have been tested for leaks with when dismantling the valve. air or water. Prior to initial operation check cover Make sure that a remote-controlled actuator screws. -
Page 15: Malfunctions
Series RSS/F Page 15 Malfunctions ♦ Flange connection valve/pipe is leaking ♦ Valve does not switch Retighten the flange screws to a tightening torque Is the actuator supplied with power? according to Section 1.3. If this does not remedy Is any directional control valve correctly connect- the leak, the recommended torques may be exceeded by 10%. -
Page 16: Maintenance
Series RSS/F Page 16 Maintenance ♦ All repair work is to be performed by qualified Dismantling personnel using the appropriate tools. 9.2.1 Maintenance of the upper section ♦ For the arrangement, designation and item Section 10 numbers of all parts of the valve, see This mainly involves the following work: ♦... -
Page 17: Assembly
♦ Remove the upper section as described in Section 9.2. ♦ Screw the seat out of the body with the Richter screw-in tool. Right-hand thread. ♦ Carefully clean the sealing surface in the body 100 and check for damage. 9560-010-en... -
Page 18: V-Plug
♦ Assembly of the actuator varied depending on the ♦ Screw the new seat into the body without make and type. lubricant using the Richter screw-in tool. For ♦ The operating manuals for actuators, positioners Section 1.3 tightening torques, see and other accessories must be observed. -
Page 19: Rss/F Sectional Drawing (With Standard Uvv-Bellows)
Series RSS/F Page 19 10.2 RSS/F Sectional drawing (with standard UVV-bellows) 9560-010-en Revision 19 TM 10477 Edition 05/2022... -
Page 20: Rss/F - Details And Options
Series RSS/F Page 20 10.3 RSS/F – Details and options Detail "X" Travel Stop Option heavy-duty bellows Detail "Z" (DN 80, 100, 3", 4") Option monitoring connection * If requested with 938/1 V-control plug for small kv values Detail "Y" (DN 100, 4") 9560-010-en Revision 19... -
Page 21: Dimensional Drawing
Series RSS/F Page 21 10.4 Dimensional drawing ANSI/ISA- ANSI/ISA- EN 558 Reihe 1 75.08.01 75.08.01 Class 150 Class 300 ØDA mm/in mm/in mm/in inch inch inch inch inch ½" 5.12 5.12 5.12 ¾" 1" 7.28 6.30 7.24 7.76 1½" 8.86 7.87 8.70 9.25... -
Page 22: Flange Connection Dimensions
Series RSS/F Page 22 10.4.1 Flange connection dimensions EN 558 Reihe 1 ASME Class 150 ASME Class 300 ØD Øk n x d ØD Øk n x d ØD Øk n x d inch inch inch “ ½" 4x14 60.5 “... - Page 27 Waste Management Law (AbfG) and the Water Resources Act (WHG) An inspection/repair of Richter products and parts will only take place, if the attached explanation is filled out cor- rectly and completely by authorized and qualified technical personnel and is available.
- Page 28 Safety Information / Declaration of No Objection Concerning the Contamination of Richter-Pumps, -Valves and Components SCOPE AND PURPOSE Each entrepreneur (operator) carries the responsibility for the health and safety of his employees. This extends also to the personnel, who implements repairs with the operator or with the contractor.
- Page 29 for credit note Phone : Fax : End user : A. Details of Richter-product: Failure description: Classification: Article number: Serial number: B. Condition of the Richter- product: Contamination : Was it in operation ? toxic ...
- Page 30 Email: RichterCedarFalls-Info@idexcorp.com Email: RichterMumbai-Info@idexcorp.com Internet: www.richter-inc.com Internet: www.richter-ct.com © Richter Chemie-Technik GmbH 2022 Edition 09/2022 Revision 2.0 Subject to change without notice. 9560B010-en These installation and operating instructions must be kept! Richter™ = Richter Chemie-Technik GmbH; IDEX™ = IDEX Corporation...
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