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INSTALLATION AND OPERATING MANUAL
Series RSS/F
Chemical Bellows-sealed
Globe Control Valve
remote actuated
Keep for future use!
This operating manual must be strictly observed before
transport, installation, operation and maintenance
Subject to change without notice.
Reproduction is generally permitted with indication of the source.
© Richter Chemie-Technik GmbH
9560-060-en Revision 15 Edition 07/2016
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Summary of Contents for Richter RSS/F Series
- Page 1 Keep for future use! This operating manual must be strictly observed before transport, installation, operation and maintenance Subject to change without notice. Reproduction is generally permitted with indication of the source. © Richter Chemie-Technik GmbH 9560-060-en Revision 15 Edition 07/2016...
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Page 2: Table Of Contents
Series RSS/F Page 2 List of Contents List of Contents .......... 2 6 Installation ..........13 6.1 Flange caps and gaskets ......13 Relevant documents ........2 6.2 Direction of flow and installation position .. 13 1 Technical data ........3 6.3 Grounding ............ -
Page 3: Technical Data
Series RSS/F Page 3 Technical data Manufacturer : Sizes : Richter Chemie-Technik GmbH DN 15, 20, 25, 40, 50, 65, 80, 100, 150 in mm Otto-Schott-Str. 2 ½“, ¾“, 1“, 1½“, 2“, 3“, 4“ in inches, Cl 150 D-47906 Kempen 1“, 1½“, 2“... -
Page 4: Name Plate, Ce And Body Markings
Series RSS/F Page 4 Name plate, CE and body markings Screw-in tools for seats The stainless steel name plate is undetachably riveted to the body. Nom. size If the operator attaches his identification, it must be Article No. [mm] [inch] ensured that the valve matches the application in question. -
Page 5: Pressure-Temperature Diagram
Series RSS/F Page 5 Pipe screws, flanges to ASME Class 300 Pressure-temperature Flange nom. Screws Tightening torque size diagram [mm] [inch] [ASME] [Nm] [in-lbs] 1“ 4 x ⅝“ According to AD 2000 1½“ 4 x ¾“ 2“ 8 x ⅝“ Cover screws ISO/DIN Flange nom. -
Page 6: Flow Values, Kv100 (Cv)
Series RSS/F Page 6 Flow values, kv100 (Cv) V- and Parabolic plugs kv100 Nom. size Seat - in mm [mm] [inch] 0,01 0,02 0,05 0,10 0,20 0,50 0,80 ½“ USgpm 0.012 0.023 0.06 0.12 0.23 0.58 0.93 0,05 0,10 0,20 0,50 0,80 ¾“... -
Page 7: Cavitation Coefficient Z
Series RSS/F Page 7 Cavitation coefficient z Kv / Kv = 75% Seat - in mm [mm] [inch] ½“ 0,60 0,60 0,60 ¾“ 0,60 0,60 0,60 1" 0,60 0,60 0,60 0,60 0,60 1½" 0,60 0,60 0,60 0,55 0,50 2" 0,60 0,60 0,55 0,50... -
Page 8: Opening And Closing Forces Required
Series RSS/F Page 8 Opening and closing forces required If the maximum p is < p2, p2 is used in the tables. The values specified in the tables apply to a seat/plug material of modified PTFE. observe the application limits acc. to the pressure- With other materials, e.g. - Page 9 Series RSS/F Page 9 Closing forces Seat maximum p or p2 in bar 1020 1115 1205 1065 1190 1320 1445 1575 1085 1290 1490 1695 1895 2095 2300 1130 1425 1720 2020 2315 2610 2910 3205 1040 1500 1960 2420 2890 3350...
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Page 10: Notes On Safety
Risk to the environment through leaks of hazardous exceeded. substances. Intended use Richter bellows-sealed globe control valves of the series RSS/F are pressure containing components in accordance with the Pressure Equipment Directive (PED) for the passage and shut-off of fluids. The valves are suitable for... -
Page 11: Safety Notes For Applications In Potentially Explosive Areas Based On The Directive 2014/34/Eu (Atex)
The valves may be used in a potentially explosive The bellows are not offered in a conductive version, i.e. the restrictions under point 1. apply. area. Richter optionally offers conductive metallic bellows Supplementary notes: Electric/mechanical actuators must be subjected to for the series HV/HVR and RSS. -
Page 12: Safety Note For Valves, Certified To Clean Air Act (Ta-Luft)
Series RSS/F Page 12 Special attention must be paid to the appropriate Plastic-lined valves must not be operated with carbon safety and explosion protection notes in the respective disulphide operating manuals. Safety note for valves, certified to Clean Air Act (TA-Luft) ... -
Page 13: Installation
If plastic sealing surfaces can be damaged, e.g. with connection. mating flanges made of metal or enamel, use PTFE-lined seals with a metal inlay. These are available as special accessories from the Richter product range. Direction of flow and installation position Normally the valve is installed in a horizontal pipe with the actuator on top. -
Page 14: Operation
Series RSS/F Page 14 Operation If no monitoring is provided by the warning connec- Initial commissioning tion, do not tighten safety stuffing box. Otherwise any leak cannot be seen. Normally, the valves have been tested for leaks with air or ... -
Page 15: Malfunctions
Series RSS/F Page 15 Malfunctions Valve does not switch Flange connection valve/pipe is leaking Is the actuator supplied with power? Retighten the flange screws to a tightening torque Is any directional globe control valve correctly con- according to Section 1.3. If this does not remedy the nected? leak, the recommended torques may be exceeded by Is there any foreign matter in the globe control valve? -
Page 16: Maintenance
Series RSS/F Page 16 Maintenance All repair work is to be performed by qualified Dismantling personnel using the appropriate tools. For the arrangement, designation and item numbers of all parts of the valve, see Section 10. Spare parts are to be ordered with all the details in 9.2.1 Maintenance of the upper section acc. -
Page 17: Assembly
Fig. 5 Remove the upper section as described in Section 9.2. Using the Richter screw-in tool, turn the seat 205 out of the body. Right-hand thread. Carefully clean the sealing surface in the body 100 and check for ... -
Page 18: V-Plug
Series RSS/F Page 18 Screw the new seat 205 into the body 100 without lubricant using the Richter screw-in tool. For tighten- Mounting the actuator ing torques, see Section 1.3. Further assembly as described in Section 9.2. Assembly of the actuator varied depending on the make and type. -
Page 19: Rss/F Sectional Drawing (With Standard Uvv-Bellows)
Series RSS/F Page 19 10.2 RSS/F Sectional drawing (with standard UVV-bellows) version with version with yoke bracket depending on actuation 9560-060-en Revision 15 TM 9549 Edition 07/2016... -
Page 20: Details, Options And Dimensions
Series RSS/F Page 20 10.3 Details, options and dimensions Travel Stop heavy-duty bellows Detail "X" Option monitoring connection Option (DN 80-150, 3"-6") Detail "Z" For all bellows * If requested with 938/1 V-control plug for small Cv values (DN 100, 4") Detail "Y"... -
Page 21: Dimensional Drawing
Series RSS/F Page 21 10.4 Dimensional drawing ANSI/ISA- ANSI/ISA- EN 558 Reihe 1 75.08.01 Class 75.08.01 Class 300 ØDA mm/inc mm/inc mm/inc inch inch inch inch inch ½" 5.12 5.12“ 5.12 ¾" 1" 7.28 6.30 7.24 7.76 1½" 8.86 7.87 8.70 9.25 2"... -
Page 22: Flange Connecting Dimensions
Series RSS/F Page 22 10.4.1 Flange connecting dimensions EN 558 Reihe 1 ASME Class 150 ASME Class 300 ØD Øk n x d ØD Øk n x d ØD Øk n x d inch inch inch ½" 4x14 60,5 “ ¾"... - Page 25 A Unit of IDX Corporation Herstellererklärung / Manufacturer´s Declaration TA-Luft / German Clean Air Act (TA-Luft) Richter Stellventil / Richter Control Valve Hiermit erklären wir, dass die Stellventile der Baureihen Hereby we declare, that the Control Valves of the series RSS, HV die Anforderung bezüglich der Gleichwertigkeit gemäß...
- Page 26 A Unit of IDEX Corporation Kempen, 27.01.2011 Declaration by the Manufacturer Functional Safety according to IEC 61508 We declare, that the devices are suitable for use in a safety related application, if the safety instructions and the following parameters are observed: Device Type: Proof Test Interval: ≤...
- Page 27 Safety Information / Declaration of No Objection Concerning the Contamination of Richter-Pumps, -Valves and Components SCOPE AND PURPOSE Each entrepreneur (operator) carries the responsibility for the health and safety of his employees. This extends also to the personnel, who implements repairs with the operator or with the contractor.
- Page 28 Fax : End user : A. Details of Richter-product: Failure description: Classification: Article number: Serial number: B. Condition of the Richter-product: Contamination : Was it in operation ? toxic Drained (product/operating supply item) ? caustic All openings hermetically locked! inflammable...
- Page 29 Waste Management Law (AbfG) and the Water Resources Act (WHG) An inspection/repair of Richter products and parts will only take place, if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel and is available.
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