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Related Manuals for Maxcess Tidland Advantage Series
Summary of Contents for Maxcess Tidland Advantage Series
- Page 1 Tidland Advantage Series Crush Knifeholder User Manual 270047582...
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Page 2: Table Of Contents
TABLE OF CONTENTS OVERVIEW Operating Instructions Overview ............... 4 SAFETY Instructions for Use ................... 5 Crush Knifeholder Specific Safety Information ........... 6 2.2.1 Proper use ....................6 2.2.2 Improper use ....................6 2.2.3 Installation and commissioning ..............6 2.2.4 Decommissioning ..................6 PRODUCT OVERVIEW Crush Knifeholder Features and Controls ............ - Page 3 TABLE OF CONTENTS LIST OF FIGURES Figure 1 – Advantage Series 19 Crush Knifeholder Features and Controls ......7 Figure 2 – Advantage Series 19 Crush Knifeholder Dimensions ..........9 Figure 3 – Crush Knifeholder Air Connections ..............10 Figure 4 – Cartridge Removal and Installation ..............12 Figure 5 –...
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Page 4: Overview
1.1 Operating Instructions Overview All of the information herein is the exclusive proprietary property of Maxcess International and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed. -
Page 5: Safety
SAFETY 2 Safety 2.1 Instructions for Use To ensure safe and problem free installation of the Advantage Series 19 Crush Knifeholder, it must be properly transported and stored, professionally installed, and placed in operation. Proper operation and maintenance will ensure a long service life of the device. Only persons who are acquainted with the installation, commissioning, operation, and maintenance of the system and who possess the necessary qualifications, may work on the Crush Knifeholder. -
Page 6: Crush Knifeholder Specific Safety Information
The Crush Knifeholder must be securely mounted before • being placed in operation. Only replacement parts obtained from Maxcess may be used. • No modifications may be made to the Crush Knifeholder . • 2.2.4 Decommissioning Note that oil and waste materials containing oil pose a high potential risk to the environment. -
Page 7: Product Overview
PRODUCT OVERVIEW 3 Product Overview The Advantage Series 19 Crush Knifeholder is an air-actuated knifeholder that supports a removable and reversable rigid cartridge that allows crush/score cutting against an anvil. 3.1 Crush Knifeholder Features and Controls Below is a list of features of the Crush Knifeholder: 1) Air input (10-32 hose fitting) 2) Depth control knob 3) Brake screw... -
Page 8: Specifications
PRODUCT OVERVIEW 3.2 Specifications Definition Dimension Blade Diameter 90 mm (3.5 in.) Minimum Slit Width 19.0 mm (0.748 in) Vertical Stroke (Max down stroke) 19.0 mm (0.748 in) 300 m/min (1000 ft/min) Designed Maximum Speed Down Force at 6 bar (Vertical) 467 N (105 lbs.) Operating Air Pressure 2.7 to 6.2 bar (40 to 90psi) -
Page 9: Dimensions
PRODUCT OVERVIEW 3.3 Dimensions The dimensions for the Advantage Series 19 Crush Knifeholder are provided below. Figure 2 – Advantage Series 19 Crush Knifeholder Dimensions 270047582 www.maxcessintl.com Advantage Series 19 Crush Knifeholder Page 9 of 21... -
Page 10: Installation
INSTALLATION 4 Installation CAUTION - Please be sure to wear protective goggles when you come into contact with compressed air and use air tools. 1) In the desired orientation, slide the cartridge into the groove on the control body dovetail block. Ensure the set screw is oriented with the flat end toward the cartridge and hex socket facing out. -
Page 11: Determine Mounting Dimensions
INSTALLATION 4.1 Determine Mounting Dimensions Maximum anvil runout = .005" (.127 mm) T.I.R. 4.2 Wrap Slitting Vertical Mounting Dimension (VMD) Horizontal Mounting Dimension (HMD) A web path direction B web path direction 6.91” Class I 175.5 mm 2.35 59.7 mm 2.55”... -
Page 12: Operation
OPERATION AND OPTIONS 5 Operation 5.1 Cartridge Removal and Installation 1) Turn the hex socket set screw counterclockwise to loosen until the bottom end clears the knifeholder body. Slide the cartridge outward toward the front of the Crush Knifeholder. 2) To insert the cartridge into the body, first ensure the hex socket set screw is clear of the cant key slot. -
Page 13: Blade Removal And Installation
OPERATION AND OPTIONS 5.2 Blade Removal and Installation Blade Lock Hole 4x M3 LHCS screws Figure 5 – Blade Removal and Installation 1) Remove the cartridge assembly from the control body (as shown in Figure 4 and Section 5.1 on previous page). 2) Insert 2.5mm hex wrench or equivalent size pin into the blade lock hole on the back of the cartridge and rotate the blade clamp until it stops (see Figure 5 above). -
Page 14: Air Manifolds
OPERATION AND OPTIONS 7) Install and tighten the 4x M3 LHCS blade clamp screws. Torque to 17 in-lbs. (1.9 Nm). 8) Remove the pin to allow the blade hub to rotate. 9) Reinstall the cartridge onto the control body (as shown in Figure 4 and Section 5.1). -
Page 15: Setup
OPERATION AND OPTIONS 5.4 Setup Ensure that: Blade cartridge is secured in the control body • Air supply is attached and set to minimum pressure required • to slit your web material. 1) Adjust depth control knob to achieve the desired cartridge downstroke depth in order to make positive contact with the mating anvil. -
Page 16: Maintenance
MAINTENANCE 7 Maintenance 7.1 Preventive Keep anvil shaft and Crush Knifeholder blades clean and • balanced. Do not use oil lubricants in Crush Knifeholder. Oil lubricants • may cause the Crush Knifeholder to function improperly. Use only those lubricants recommended in this publication. 7.2 Daily Keep all Crush Knifeholders clean of debris. -
Page 17: Guide Bar Cleaning
MAINTENANCE 7.6 Guide Bar Cleaning Periodically wipe the dovetail guide bar clean with a dry cloth and lubricate with a silicone dry film lubricant. Maxcess recommends using Dow Corning 557 Silicone Dry Film Lubrication to assure smooth Crush Knifeholder movement. -
Page 18: Assembly
ASSEMBLY 8 Assembly Maxcess USA Item Maxcess Asia P/N Description 620000145-001 270043425 Control body Base model (620000145- Control body with 001+T567944+620000294- 270043429 quick-disconnect and 001) manual input valve 270046757 270046757 Cartridge base model Table 2 – Crush Control and Cartridge Assemblies Figure 7 –... -
Page 19: Figure 8 - Cartridge Assembly
ASSEMBLY Item Maxcess USA P/N Description 270046756 ASKH Crush Cartridge Guard 568411 Class 1 Bearing Hub PS Crush 130243 Class-1 Bearing Retainer PS Crush 130242 Class 1 Blade Clamp PS Crush Rigid 129835 Class 1 Knife Blade Crush Bearing, Ball 15mm Bore X 32mm OD X... -
Page 20: Troubleshooting
TROUBLESHOOTING 9 Troubleshooting Problem Possible Cause Recommended Solution Cartridge set Loosen and tighten screw is too tight screw to proper torque value Binding inside Clean guide rod and control body bushings Knifeholder does NOT fully retract Malfunction in air Clean exhaust hole on (Upstroke) valve on control control body. -
Page 21: Service
SERVICE 10 Service If you have any questions about the products in this document or need to speak with a Customer Service representative, please use the contact information below. 270047582 www.maxcessintl.com Advantage Series 19 Crush Knifeholder Page 21 of 21...
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