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Summary of Contents for Amphenol PL283 30 Series
- Page 1 Document No: 8P1093 Rev.04 三芯2代弯头组装式连接器安装说明 The Assembly manual For 3POS PowerLok G2 90D Plug Connector PL283(X)-30(X)-XX-2-5 线缆大小 高压互锁 0：无 G2 Connector Cable Size 1：有 HVIL 线缆类型 键位 0：NO X 键 5：HS cable 1：WITH Y 键 www.amphenol-gec.com...
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Page 2: Part 1： Package Contents
三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 第一部分：包装清单 Part 1： Package contents ③ ④ ⑤ ⑥ ② ⑦ ① ⑪ ⑫ ⑧ ⑨ ⑩ ⑬ ⑭ ⑮ ①摇杆Latch ×1 ②螺旋弹簧Coil spring ×3 ③外铜环Outer Copper ring ×3 ④内铜环Inside Copper ring ×3 ⑤外壳... -
Page 3: Part 2： Plug Assembly
三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 第二部分：插头组装 Part 2： Plug assembly 步骤1：穿配件 Step1：Assemble the accessories 1-1 线缆准备：按生产需求从表1选择合适尺寸的线缆，并裁剪 1-1 Cable preparation : take right-sized cable and cut the cable according to production plan from the table 1 表1：线材规格... - Page 4 三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 步骤3：压接铜环 Step 3: Crimping Copper Ring 3-1 将④内铜环从右端移动到屏蔽线下方，屏蔽线覆盖在铜环表面 3-1 Move the ④ inside copper ring from the right side to the side below the shield. The shield line is covered on the surface of the copper ring ④...
- Page 5 三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 步骤5：取出⑨ R4端子组件（样品参照下面的图片） Step 5: Take 1pcs ⑨ R4 and terminal assembly (sample refer to picture below) ⑨R4 and Teminal assembly 防触摸 Pin R4端子组件 Inner Pin Key mark on connector 连接器标示...
- Page 6 三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 步骤7：取出一套⑩绝缘套，将绝缘套卡入端子处 Step 7: Take a set of ⑩ Insulation sleeve , install it into the terminal ⑩ Insulation Sleeve 绝缘套 步骤8：把连接头前端固定,以10~12N∙M拧紧⑤外壳 Step 8: Secure the front end of the connector, ⑤ shell tight with torque 10~12N∙M ⑤...
- Page 7 三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 步骤11 （手压机） ： 11-1 将⑧ 尾壳组件放置于桌面 11-2 将连接头的密封圈推入⑧尾壳组件内部 11-3 将产品放入治具T60014，启动开关将卡簧压合到位， 11-4 摇动手柄将接头压入尾壳组件，并保持位置， 11-5 左手松开气动开关，右手继续将接头往下压，听到“嗒”的声音， 卡簧安装到位。 Step11(manual press) ： 11-1 Place ⑧ Tail shell assembly on the desktop 11-2 Push the sealing of the connecting head into the inner part of the ⑧ tail shell assembly 11-3 Put the product into the fixture T60014, start the switch to press the clamp spring in place, 11-4 Crank the handle to press the connector into the tail housing assembly, And stay in this position, 11-5 Release the pneumatic switch with the left hand, and continue to press the joint down with the right...
- Page 8 三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 步骤11 （手压钳） ： 11-1 将⑧ 尾壳组件放置于桌面 11-2 将连接头的密封圈推入⑧尾壳组件内部 11-3 用治具T00281夹紧卡簧，确认卡簧收缩到位， 11-4 用手将接头压入尾壳组件，并保持位置, 11-5 松开手压钳，继续将接头往下压，听到“嗒”的声音， 卡簧安装到位。 Step11(Hand pressure pliers) : 11-1 Place ⑧ Tail shell assembly on the desktop 11-2 Push the sealing of the connecting head into the inner part of the ⑧ tail shell assembly 11-3 Clamp the metal gasket with hand pressure pliers T00281 to ensure that the metal gasket is in position, 11-4 Push the connector into the tail housing assembly by hand, And stay in this position, 11-5 Release the hand pressure pliers, and continue to press the joint down to confirm that the installation is...
- Page 9 三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 步骤12：将连接器如下图所示移动位置，并参照步骤11安装另外两条线束的卡簧 Step 12: Move the connector as shown in the figure below and install the gasket metal of the other two cables in step 11 步骤13： 13-1 将金属垫片推到紧贴密封圈位置 13-2 将连接器水平放置与桌面 13-3 将⑪...
- Page 10 三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 步骤14：取出①摇杆（样品参照下面的图片） Step 14: Take 1pcs ① Latch(sample refer to picture below) 按键 ①Latch 摇杆 Key mark on connector 连接器标示 Orange Black Key color 按键颜色 橙色 黑色 步骤15： ①遥杆两端的孔位对准铁壳相应的位置装入铁壳,完成此线束的组装 Step 15: The holes at both ends of ① Latch are aligned with the corresponding positions of the iron shell and loaded into the iron shell.，one end assembly done.
- Page 11 三芯2代弯头组装式连接器安装说明 The Assembly manual for 3POS PowerLok G2 90D Plug Connector 16-3 测试说明: 警告:建议的电气测试及其参数应根据终端应用要求进行审查，以确保安全性并防止损坏其他部件。提供的参数 是基于PowerLok连接器和其峰值1000VDC额定。提供的测试参数可能超出电缆组件或设备上使用的其他部件/ 材料的限制。 16-3 Test note: caution: Recommended electrical tests and their parameters should be reviewed against end application requirements to ensure safety and to prevent damage to other components. Parameters provided are based on the PowerLok connectors and their peak 1000VDC rating.
- Page 12 Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
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