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Summary of Contents for SUNSTONE CD200DP
- Page 1 CDDP Users Guide Capacitive Discharge Dual Pulse Welder For Models 200Ws, 400Ws, 600Ws, 1000Ws, 1100Ws Version 20210312 • Part #1175...
- Page 2 INCIDENTAL, CONSEQUENTIAL, SPECIAL, EXEMPLARY OR PUNITIVE DAMAGES, OF ANY NATURE WHAT- SOEVER, ARISING OUT OF THE USE OF OR INABILITY TO USE ANY SUNSTONE ENGINEERING LLC PROD- UCT, INCLUDING, WITHOUT LIMITATION, PROPERTY DAMAGE, LOSS OF VALUE OF THE SUNSTONE ENGI-...
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Page 3: Table Of Contents
Welder Setup ........................6 Weld Head Setup ......................7 Hand Held Attachment Setup ..................7 Roll Spot Setup .........................8 Chapter 3: How to Operate the Sunstone CDDP .........10 How to Use Pulse Controls ..................11 How to Adjust Energy ....................12 LCD Screen Messages ....................12 Welder Specifications ....................13... - Page 4 CDDP WELDER USERS GUIDE iv • Questions? Call or Text +1 801-658-0015...
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Page 5: Chapter 1: Overview
Chapter 1: Overview Features Sunstone spot welders are simple to use with an intuitive and user-friendly interface. Each of the dual pulse, capacitive discharge welders can be adjusted and fine-tuned to match the requirements of countless applica- tions. When combined with Sunstone’s line of weld heads or hand attachments, dual pulse, capacitive discharge welders, such as the Sunstone CDDP, perform strong and repeatable welds for high levels of consistency and quality control. -
Page 6: Applications
Sunstone’s dual pulse CD spot welding technology. Typically, the Sunstone CDDP welder is a suitable solution for the following types of applications: •... -
Page 7: Tips
Micro Welder Experts With energy in a stored state, your Sunstone CDDP welder pro- vides control over how the energy is released. The typical ca- pacitor discharge, as illustrated in Figure 3.1, reflects a classic curve. But with adjustments to your welder’s controls, you will be able to control how much energy is released in two pulses. - Page 8 This weld configuration requires more weld energy. WELD ENERGY Sunstone capacitive dual pulse welders allow adjustment of the stored energy via an energy adjustment dial. The energy is then displayed in watt seconds (Ws or Joules) on the front panel of the welder. See Figure 4.1 Figure 4.1.
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Page 9: Chapter 2: Setup
WELDER BEEPS Sunstone CDDP welders are equipped with a audible alarm (or beep) that, when enabled, will sound when the unit has reached the targeted weld energy. The alarm signifies that the unit is ready to weld. Operators can en- able or disable the alarm using a switch located on the back of the welder. -
Page 10: Welder Setup
Connect the power cord into the back of the welder and into an AC power outlet (D). • Turn the welder on by flipping the power switch (E) on the front of the welder. Figure 6.1. Back and Front panels of the Sunstone CDDP welder. 6 • Questions? Call or Text +1 801-658-0015... -
Page 11: Weld Head Setup
Sunstone manufactures a variety of weld heads to accom- modate a diverse range of welding applications, as shown in Figure 7.1. Both the parallel and opposed Sunstone weld head provides a great amount of control and precision. Follow these abbreviated instructions to connect a weld head to the CDDP. -
Page 12: Roll Spot Setup
See Chapter 3 on how to select desired energy settings. Roll Spot Setup The Sunstone CDDP can be upgraded to accept a roll spot attachment (see Figure 8.1). With a roll spot, the operator can Figure 8.1. Roll Spot hand held attachment example. - Page 13 e Micro Welder Experts • Important: The system will NOT turn welds off while in RS mode. If the welder is turned on, the welder is active and will weld if a trigger signal is sent to the welder. • In SF mode, the unit will weld once per trigger signal.
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Page 14: Chapter 3: How To Operate The Sunstone Cddp
Select the desired weld energy by turning the Weld Energy adjustment knob (D). The LCD screen will display the energy level as you turn the knob. Sunstone manufactures five different CDDP models based on the total amount of energy they are able to deliver: 200 Ws, 400 Ws, 600 Ws, 1000 Ws, and 1100 Ws. -
Page 15: How To Use Pulse Controls
How to Use Pulse Controls Sunstone dual pulse welders have two pulse width energy controls. In dual pulse mode Sunstone welders will fire twice from a single actuation. See Figure 11.1. The first pulse is used Figure 11.1 Graphical representation of a weld with to remove surface inconsistencies and contaminants which dual pulses of energy. -
Page 16: Lcd Screen Messages
CDDP WELDER USERS GUIDE helps to displace oils, break through oxide layers, and seat the welding electrodes. As mentioned earlier, Pulse 1 is adjustable between 1% and approximately 30% of the total stored energy. Pulse 2 is adjustable between 1% and 99% of the stored energy. -
Page 17: Welder Specifications
Micro Welder Experts CDDP Welder Data CD200DP CD400DP CD600DP CD1000DP CD1100DP Footprint 26.7X30.5X34.3 cm 26.7X30.5X34.3 cm 26.7X30.5X34.3 cm 28X47.6X35.6 cm 28X47.6X35.6 cm (HXWXD) 10.5X12X13.5 in. 10.5X12X13.5 in. 10.5X12X13.5 in. 11X18.75X14 in. 11X18.75X14 in. Weight 34 lbs./16kg 39 lbs./18kg 39 lbs./18kg 55 lbs./26kg... - Page 18 CDDP WELDER USERS GUIDE CDDP Welder Speeds with PG2 Copper Wheel or Weld Head (1 AWG @ 1.8 mW) CD200DP CD400DP CD1000DP CD1100DP CDDP Welder Speeds with DPHP-MP (4 AWG @ 4.2 mW) CD200DP CD400DP CD1000DP CD1100DP CDDP Welder Speeds with DPHP-LP (8 AWG @ 8.8 mW)
- Page 19 e Micro Welder Experts Questions? Call or Text +1 801-658-0015 • 15...
- Page 20 CDDP WELDER USERS GUIDE 16 • Questions? Call or Text +1 801-658-0015...
- Page 21 When you run with the big dogs… The best welder chooses the best welders. The Sunstone line of advanced dual pulse CD welders places absolute digital energy control in your hands. Available in four different power models, from the cheeky 200, 400, and 600 Ws models to the beefy 1200 Ws behemoth.
- Page 22 1693 American Way Ste 5 • Payson UT 84651 USA Tel. +1-801-658-0015 wwww.sunstonewelders.com PART #1175 ©2020 Sunstone Engineering LLC. Safety information subject to change. Sunstone and Orion are trademarks of Sunstone Engineering LLC. 20201027 • 18 • Questions? Call or Text +1 801-658-0015...
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