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Orion 50p Welding System
User Manual

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Summary of Contents for SUNSTONE Orion 50p

  • Page 1 Orion 50p Welding System User Manual...
  • Page 3: Table Of Contents

    Table of Contents Chapter 1: Welder Setup . . . . . . . . . . . . . . . . . . . . . . . . . . p .
  • Page 4 50p User Manual...
  • Page 5: Chapter 1: Welder Setup

    Chapter 1: Welder Setup & Assembly What is in the Box ORION 50p: (1) Orion 50p Power Supply (1) Power Supply Power Cord (2)Negative and Positive Cable (1) Foot Pedal (1) Post Weld Head OrionWelders.com...
  • Page 6: Power Supply Setup

    50p User Manual Power Supply Setup SETUP 1 . Unbox the welder and weld head 2 . Connect cables to the back of the welder: a . Port 1 is an 8-din connector . Connect the cable from the weld head into this port .
  • Page 7: Chapter 2: User Interface

    4 . Turn the unit on using the power switch on the back of the welder . a . If needed, the touchscreen can be recalibrated . To do so: i . Turn the welder off ii . Touch and maintain contact on the screen while turning the welder on iii .
  • Page 8: Chapter 3: Sample Project

    50p User Manual 2 . Settings Screen a . Audio Signals - Turn the audio signals on or off here . b . Laser Targeting - The weld head has a laser pointer mounted inside . This is to be used to align the post above the workpiece .
  • Page 9: Chapter 4: Safety

    Chapter 4: Safety Safety EYE PROTECTION: When operating this unit, use eye protection . Weld splash can occur, which can be harmful to eyes . PINCH POINTS There are a few different pinch points on the weld head . If equiped with a grounding foot, the above circled spot on the unit can be adjusted vertically .
  • Page 10 50p User Manual Area between brass post holder block and the body of the weld head will be exposed for short periods of time during a weld . The post holder block will drop down and go back up very quickly, so avoid putting hands and extremities near this area of equipment when operating .
  • Page 11 LASER SAFETY This product uses a Class 3A laser . A Class 3A laser is low powered . It normally would not harm eyes during a momentary exposure of less than ¼ second . This is within the aversion response, where a person turns away and/ or blinks to avoid bright light .
  • Page 12: Chapter 5: Faq

    50p User Manual Chapter 5: Frequently Asked Questions WHY AM I GETTING POOR WELD QUALITY? • Not the right size collet • Bad ground connection • Loose ground connection • Dirty material • Energy level too high or too low •...
  • Page 13: Chapter 6: Specifications

    Chapter 6: Orion Earring Post Welder Specifications Specifications 50p Weld Head Specifications Max throat depth 4” Height adjustment from 0”- 3” (standard) Exerted force on part from 1lbF (4 .5N) – 15lbF (66 .7N) Weld Cycle Rate Accommodate up to 30 studs per minute Weight 19lbs (27lbs with power supply) Weld Cables...
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Table of Contents