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Summary of Contents for SUNSTONE CDSP
- Page 1 CDSP User Manual Capacitive Discharge Single Pulse Welder For Models 100Ws, 200Ws Version 20210502 • Part #1226...
- Page 2 ING LLC PRODUCT OR ANY THIRD PARTY PRODUCTS THAT ARE USED IN OR WITH THE SUNSTONE ENGINEERING LLC PRODUCT, OR LOSS OF USE OF THE SUNSTONE ENGINEERING LLC PRODUCT OR ANY THIRD PARTY PRODUCTS THAT ARE USED IN OR WITH THE SUNSTONE ENGINEERING LLC PRODUCT, EVEN IF SUNSTONE ENGINEERING LLC HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
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Page 3: Table Of Contents
Typical CD Welding Applications ..............2 Weld Formation ...................... 2 CD Welding Tips ..................... 3 Chapter 2: How to Set Up the CDSP ..............4 How to Set Up Your Welder ................4 How to Set Up Your Weld Head ................ 5 How to Set Up Your Attachment .............. - Page 4 Sunstone CDSP Users Guide...
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Page 5: Chapter 1: Meet The Sunstone Cdsp
Chapter 1: Meet the Sunstone CDSP The Sunstone CDSP is a single-pulse, capacitive discharge fine-spot welder, available in a 100 or 200 Ws mod- el. Capacitive discharge (or CD) welders, like the CDSP, perform strong and repeatable welds for high levels of consistency and quality control. -
Page 6: Typical Cd Welding Applications
Miscellaneous resistive welding applications • Research and development After you’ve carefully reviewed the users guide and had a chance to use the welder, you’ll find that Sunstone welders are the best fine-spot welders available. What is Capacitive Discharge Resistance Welding? Whether you’re a novice hobbyist or experienced industrial welder, you should review the science behind CD... -
Page 7: Cd Welding Tips
This weld configuration requires more weld energy. Weld Energy The Sunstone CDSP allows you to adjust the amount of stored energy to be released via an energy adjustment dial. The energy is then displayed in watt seconds on the front panel of the CDSP. -
Page 8: Chapter 2: How To Set Up The Cdsp
Weld Actuation The Sunstone CDSP is actuated by means of an external trigger port located on the back of the welder (see (B) in Figure 5.1). The trigger uses a DIN 3 connector and requires shielded wire. Figure 4.1 shows the proper pin placement for custom external trigger cables. -
Page 9: How To Set Up Your Weld Head
How to Set Up Your Weld Head Sunstone manufactures a variety of weld heads to accommodate a diverse range of welding applications. Sun- stone’s parallel and opposed weld heads provide a great amount of control and precision. Reference Figure 5.1 and follow these instructions to set up your Sunstone weld head: •... -
Page 10: How To Set Up Your Attachment
How to Set Up a Hand Attachment Sunstone manufactures a variety of welding hand pieces to accommodate a diverse range of welding applica- tions. Hand piece welding attachments allow ease of use and versatility. Reference Figure 5.1 and follow these instructions to connect a hand-held attachment to the Sunstone CDSP: •... -
Page 11: Chapter 3: How To Operate The Cdsp
Chapter 3: How to Operate the Sunstone CDSP If you’ve completed the process of setting up the CDSP, connecting either a weld head or hand-held attach- ment, and have plugged the welder power cable into an AC power outlet, then you’re ready to get to work. Make sure you have reviewed all safety items found on the front, inside cover of this users guide. -
Page 12: Lcd Displayed Messages
(ws). How to Adjust Pulse Width Sunstone single pulse welders allow a large degree of control over the entire welding process. The energy Figure 8.1. Turn the Pulse Width dial (A) to adjust pulse width stored and released with each weld discharge can be between 0.1% and 100% of the total stored energy. -
Page 13: How To Adjust Weld Energy
Table 1, as well as a function of the welding load (resis- tance). Each Sunstone welder is fully adjustable between its minimum and maximum energy. The Sunstone CDSP has a repetition rate of up to 120 welds/min. See Table 4 on page 11 for additional details on weld repetition rates. -
Page 14: Chapter 4: Technical Data
Sunstone CDSP Users Guide Chapter 4: Technical Data TABLE 1: CD100SP ENERGY RELEASE AS A FUNCTION OF WELD LOAD & PULSE WIDTH Pulse Width Dial Pulse Time in ms 1.0mΩ Load % of 1.5mΩ Load % of 4.0mΩ Load % of... - Page 15 e Micro Welder Experts 6.37 ms 8.68 ms 9.92 ms 100% 9.98 ms 100% TABLE 3: PEAK WELD CURRENT AS A FUNCTION OF WELD ENERGY AND EXTERNAL WELDING LOAD Energy (Ws) 1.0mΩ Load 1.5mΩ Load 4.0mΩ Load (CD100 | CD200) (Amps) (Amps) (Amps)
- Page 16 Arc Welding Equipment - Safety Requirements The Technical File required by both directives above is maintained at the headquarters of Sunstone Engineering LLC, 1693 American Way Ste 5, Payson Utah 84651 USA. CE Year 2020 12 • Questions? Call or Text +1 801-658-0015...
- Page 17 e Micro Welder Experts Questions? Call or Text +1 801-658-0015 • 13...
- Page 18 Sunstone CDSP Users Guide 14 • Questions? Call or Text +1 801-658-0015...
- Page 19 Precise, Repeatable Control Over Every Aspect of Every Weld! The Sunstone hallmark is precision control find the sweet spot for any welding application. over power delivery details. And the Sunstone The CDDP-A is PLC-enabled and automation CDDP-A line of fine-spot resistance welders is ready for any production floor.
- Page 20 1693 American Way Ste 5 • Payson UT 84651 USA Tel. +1-801-658-0015 www.sunstonewelders.com PART #1226 ©2020 Sunstone Engineering LLC. Safety information subject to change. Sunstone and Orion are trademarks of Sunstone Engineering LLC. 20210502 •...
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