Related Manuals for Banner Sure Cross DXM1200-Bx
Summary of Contents for Banner Sure Cross DXM1200-Bx
- Page 1 ® Sure Cross DXM1200-Bx Wireless Controller Instruction Manual Original Instructions Rev. A 3 April 2020 © Banner Engineering Corp. All rights reserved...
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Page 2: Table Of Contents
® Sure Cross DXM1200-Bx Wireless Controller Contents 1 DXM1200-Bx System Overview ............................4 1.1 DXM Hardware Configuration Overview ............................5 1.2 DXM Automation Protocols ................................6 1.3 DXM Modbus Overview ................................... 6 1.3.1 DXM Modbus Registers ................................7 1.4 DXM Configuration Software ................................ - Page 3 10.6 Contact Us ....................................57 10.7 Mexican Importer ..................................58 10.8 FCC and ISED Certification, 900 MHz, 1 Watt Radios ........................ 58 10.9 FCC and ISED Certification, 2.4GHz ............................59 10.10 Warnings ....................................60 10.11 Banner Engineering Corp. Limited Warranty ..........................61...
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Page 4: Dxm1200-Bx System Overview
® Sure Cross DXM1200-Bx Wireless Controller 1 DXM1200-Bx System Overview Banner's DXM Logic Controller integrates Banner's wireless radio and cellular connectivity to provide a platform for the Industrial Internet of Things (IIoT). Logic Controller User Interface Connectivity Action Rules LCD Screen... -
Page 5: Dxm Hardware Configuration Overview
® Sure Cross DXM1200-Bx Wireless Controller Register Mapping Scheduler • Cyclical Read rules from wireless devices or local • Time/calendar-based events wired Modbus devices that include optional scaling, • Holiday skips error conditions, and the ability to activate a read •... -
Page 6: Dxm Automation Protocols
The DXM1200 manages separate physical ports running the Modbus RTU protocol. The DXM1200 is the Modbus Master when operating the Modbus master RTU port. The DXM1200 uses the master Modbus RTU bus to communicate with locally connected Modbus devices or uses the Banner wireless radio to communicate with remote Modbus devices. -
Page 7: Dxm Modbus Registers
® Sure Cross DXM1200-Bx Wireless Controller Using Action, Read/Write, and Threshold Rules allows you to manipulate the processor's Local Registers. The ScriptBasic programming capabilities extends the use of Local Registers with variables to create a flexible programming solution for more complex applications. The processor's Local Registers are divided into three different types: integer, floating point, and non-volatile. -
Page 8: Dxm Configuration Software
® Sure Cross DXM1200-Bx Wireless Controller Modbus Registers for Internal Local Registers (Modbus Slave ID 199) Local Registers Type Description 7001–8000 32-bit non-volatile integer Data flash, non-volatile > 10000 Read only virtual registers, system-level data Modbus Registers for the LCD Board (Modbus Slave ID 201) Modbus Register Color State... -
Page 9: Dimensions
® Sure Cross DXM1200-Bx Wireless Controller 1.5 Dimensions All measurements are listed in millimeters, unless noted otherwise. 2 x 1/4-20 Internal Threads 4 x Ø7 170.5 90.8 50.9 www.bannerengineering.com - Tel: + 1 888 373 6767... -
Page 10: Quick Start Guide
® Sure Cross DXM1200-Bx Wireless Controller 2 Quick Start Guide 2.1 Device Setup 2.1.1 Apply Power to the Controller Follow these instructions to apply 12–30 V DC power to the controller using a wall plug. Equipment used: • DXM1200-Bx Wireless Controller •... - Page 11 ® Sure Cross DXM1200-Bx Wireless Controller 4. Enter binding mode on the DX80 Node. • For housed radios, triple-click button 2. • For board-level radios, triple-click the button. • For Nodes without buttons, refer to the Node's datasheet for instructions on entering binding mode. The left and right red LEDs flash alternately and the Node searches for a Gateway in binding mode.
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Page 12: Set The Ip Address
® Sure Cross DXM1200-Bx Wireless Controller 2. Use the Up or Down arrows to select the Node number (DX80 network) or Modbus Slave ID (MultiHop network). Press ENTER to run the site survey with that Node or slave. The site survey results display as green, yellow, red, and missed packets. Green indicates the highest signal strength, then yellow, and red. -
Page 13: Configuration Example: Reading Registers On A Modbus Slave Device
® Sure Cross DXM1200-Bx Wireless Controller To configure the DXM1200, connect the provided Pico-to-Ethernet cable to both the DXM1200 and a computer or local area network. The computer and DXM must have IP addresses from the same network. After the configuration file is saved, upload the XML configuration file to the DXM1200 for operation. - Page 14 ® Sure Cross DXM1200-Bx Wireless Controller 4. Type in a name into the name field. 5. Select the slave address. In this example, we will read from Slave ID 4. 6. Select the starting register and ending register. In this example, we will read from register 1 through register 6. 7.
- Page 15 ® Sure Cross DXM1200-Bx Wireless Controller The DXM1200 is now running the new configuration. On the DXM1200's LCD screen, select the Registers menu by clicking the Enter button with the Registers menu highlighted. The local registers defined in the configuration tool display. www.bannerengineering.com - Tel: + 1 888 373 6767...
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Page 16: Ism Radio Board (Slave Id 1)
® Sure Cross DXM1200-Bx Wireless Controller 3 ISM Radio Board (Slave ID 1) The ISM embedded radio boards are available in either DX80 MultiHop or DX80 Performance. Plug the ISM radio into the I/O base board with the U.FL antenna connector closest to the SMA connectors. A - Antenna connector B - Button C - LED... -
Page 17: Application Mode
® Sure Cross DXM1200-Bx Wireless Controller D1 Switches D2 Switches Device Settings Serial line baud rate 9600 OR 128 receiver slots Serial line baud rate Custom OR 4 receiver slots Parity: None OFF* OFF* Parity: Even Parity: Odd Disable serial (low power mode) and enable the receiver slots select for switches 1-2 Transmit power 900 MHz radios: 1.00 Watt (30 dBm) -
Page 18: Transmit Power Levels/Frame Size
® Sure Cross DXM1200-Bx Wireless Controller 3.1.4 Transmit Power Levels/Frame Size The 900 MHz data radios can be operated at 1 watt (30 dBm) or 0.250 watt (24 dBm). For most models, the default transmit power is 1 watt. For 2.4 GHz radios, the transmit power is fixed at 0.065 watt (18 dBm) and DIP switch 5 is used to set the frame timing. The default position (OFF) sets the frame timing to 60 milliseconds. -
Page 19: Alternative Modbus Register Organization
® Sure Cross DXM1200-Bx Wireless Controller Table 1: Modbus Holding Registers I/O Point Gateway Node 1 Node 2 Node 3 Node 4 Node 5 Node 6 Node 7 Example: Gateway Modbus Register Table Access all wireless network registers by reading Modbus slave ID 1. DX80 Device Slave ID Modbus Registers... - Page 20 ® Sure Cross DXM1200-Bx Wireless Controller Inputs (2201–2584) Outputs (4401–4784) Modbus Register Address (Dec) 16-bit Register Value Modbus Register Address (Dec) 16-bit Register Value 2201–2208 Gateway Inputs 1 through 8 4401–4408 Gateway Outputs 1 through 8 2209–2216 Node 1 Inputs 1 through 8 4409–4416 Node 1 Outputs 1 through 8 2217–2224...
- Page 21 ® Sure Cross DXM1200-Bx Wireless Controller Inputs Outputs Modbus Register Address Description (Inputs) Modbus Register Address Description (Outputs) (Decimal) (Decimal) 6681–6683 Input 8 from all devices Status registers (6601–6603) contain a bit-packed representation defining the devices that are operational in the wireless system.
- Page 22 ® Sure Cross DXM1200-Bx Wireless Controller For example, 6801 contains the input 1 value for the Gateway, 6802 contains the input 1 value for Node 1, and 6848 contains the input 1 value for Node 47. www.bannerengineering.com - Tel: + 1 888 373 6767...
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Page 23: Processor Connections
® Sure Cross DXM1200-Bx Wireless Controller 4 Processor Connections DIP Switches 1-4 Micro USB Cellular Modem Connector Micro SD Card Holder Cellular Modem Connector LED 1 (Status LED) Reserved DIP Switches ISM Radio Connector Button LED 2 ISM Radio Connector Figure 11. -
Page 24: Dip Switch Settings For The Base Board
® Sure Cross DXM1200-Bx Wireless Controller Cellular Modem Connection Install the cellular modem onto the board with the cellular modem's U.FL connector as shown. Only install/remove a cellular modem when the power to the device is disconnected. 4.1 DIP Switch Settings for the Base Board After making changes to the DIP switch settings, cycle power to the device. -
Page 25: Internal Local Registers (Slave Id 199) For The Dxm700, Dxm1000, And Dxm1200
® Sure Cross DXM1200-Bx Wireless Controller 4.4 Internal Local Registers (Slave ID 199) for the DXM700, DXM1000, and DXM1200 The main storage elements for the DXM1200 are its Local Registers, which can store 4-byte values that result from register mapping, action rules, or ScriptBasic commands. Local Registers updated from Modbus transactions are restricted to a16-bit data value to follow standard Modbus Holding Register definition. - Page 26 ® Sure Cross DXM1200-Bx Wireless Controller Modbus Registers for Virtual Registers Registers Definition 10004 GPS longitude 10011–10012 Resync timer Engineering use 10013–10014 Resync timer rollover Engineering use 10015–10016 Reboot cause (Restart Codes above) Reboot Type 10017–10018 Watchdog reset count Counter to track how many resets have been caused by the Watchdog 10021 IO Board Battery Voltage (mV) 10022...
- Page 27 ® Sure Cross DXM1200-Bx Wireless Controller Modbus Registers for Virtual Registers Registers Definition 10113 Number of 43 buffer successes 10114 Number of 43 buffer timeouts DX80 Gateway automatic messaging buffer statistics 10115 Number of 43 buffer errors 10116 43 buffer success streak 11000 Read map success count 12000...
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Page 28: Modbus Rtu Master
® Sure Cross DXM1200-Bx Wireless Controller Reset Code Definition Undefined Unknown General Brownout Watchdog User Software Return from backup mode 4.5 Modbus RTU Master The DXM1200 can be a Modbus RTU master device to other slave devices. The DXM1200 uses the primary RS-485 port as a Modbus RTU master to control external slave devices. All wired devices connected to the master RS-485 port must be slave devices. -
Page 29: Cellular Modem Boards
Follow these basic steps to activate the cellular capabilities of your DXM Controller. 1. Purchase a cellular modem kit from Banner Engineering Corp. 2. Activate a cellular plan to the SIM card, then insert the SIM card into the cellular modem. - Page 30 SXI-CATM-002 The kit includes a cellular modem, SIM card. and internal adhesive antenna. For additional information, refer to the Banner Connected Data Solutions by Sensonix support center (https:// support.sensonix.net/hc/en-us/). The support center includes video tutorials, product documentation, technical notes, and links to download configuration software.
- Page 31 ® Sure Cross DXM1200-Bx Wireless Controller DXM100, 150, and 1000 DXM700 SIM card* location SIM card* location Antenna Cable Modem Modem Antenna Cable *SIM card is located on the underside of installed modem *SIM card is located on the underside of installed modem Install the Cellular Modem (DXM1200 Models) Follow these steps to install the cellular modem and antenna cable.
- Page 32 Banner Connected Data Solutions by Sensonix website. Important: Only the DXM100 and DXM150 models offer SMS/text messaging capabilities. 1. Work with the local Banner technical support person to identify and purchase machine-to-machine (M2M) (data plan only) SIM cards in 3FF ‘micro’ form factor.
- Page 33 LCD menu, select Push > Trigger Data Push. Obtaining LTE service outside of Banner CDS—Customers have the option of securing a data plan for the Verizon network themselves without using the Banner Connected Data Solutions by Sensonix platform. Suitable plans would include those available from Verizon directly or from a Mobile Virtual Network Operator (MVNO) licensed to resell Verizon network data plans.
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Page 34: Lcd And Menu System
LCD menu. The top-level menu always displays the time in a 24-hour format. • The up and down arrows scroll through display items. Banner Eng 08:25:45 • The enter button selects the highlighted items on the display ↑... -
Page 35: Ism Radio
® Sure Cross DXM1200-Bx Wireless Controller 6.3 ISM Radio The ISM Radio menu allows the user to view the Modbus ID of the internal ISM radio, enter binding mode, or run a site survey. This top-level ISM Radio menu is different from the System Config > ISM Radio submenu. The first option under the ISM Radio menu only displays the type of radio in the DXM1200 (MultiHop or DX80 Star) and the Modbus ID of the radio. -
Page 36: Ism Radio
® Sure Cross DXM1200-Bx Wireless Controller • ISM Radio • Ethernet • Provision Cell • DXM Modbus ID • LCD Contrast • Restart 6.4.1 ISM Radio DX80/MultiHop ID—The ISM radio is set at the factory to be Modbus device address 1 (Modbus ID 1). For some applications, you may need to change the Modbus ID. -
Page 37: System Info
® Sure Cross DXM1200-Bx Wireless Controller 6.5 System Info Various DXM system settings are shown in this menu. The Push, Ethernet, and Cell parameters are helpful for debugging network connections. This is a read only menu. Controller Date: System Info ↑... -
Page 38: Display Lock
® Sure Cross DXM1200-Bx Wireless Controller Wifi Displays the Wifi IP address and other settings. Sript Displays the name of the ScriptBasic file running. LCD Board Displays the serial number, model, date, firmware part numbers, and version numbers. 6.6 Display Lock Display Lock protects the DXM LCD menu system from being used until the proper pass code is entered. -
Page 39: Working With Modbus Devices
® Sure Cross DXM1200-Bx Wireless Controller 7 Working with Modbus Devices The DXM1200 has two physical RS-485 connections using Modbus RTU protocol. The master Modbus RS-485 port is for the DXM1200 to act as a Modbus master device to control internal and external Modbus slave devices. -
Page 40: Modbus Operation
® Sure Cross DXM1200-Bx Wireless Controller 7.2 Modbus Operation All Modbus transactions are managed by a central Modbus engine. If there are Modbus messages intended for a Modbus slave that doesn't exist, the Modbus engine waits for a response until the timeout period is expired. This slows down the Modbus polling loop for read and write operations. -
Page 41: Calculating The Communications Timeout For Battery-Powered Multihop Radios
® Sure Cross DXM1200-Bx Wireless Controller 7.4.2 Calculating the Communications Timeout for Battery-Powered MultiHop Radios Battery-powered MultiHop radios are configured to run efficiently to maximize battery life. By optimizing battery life, the allowed communications window for receive messages is slow (once per 1.3 seconds) and sending message rates are standard (once per 0.04 seconds). -
Page 42: Calculating The Communication Timeout For A Dx80 Star Network
® Sure Cross DXM1200-Bx Wireless Controller 7.4.5 Calculating the Communication Timeout for a DX80 Star Network In the DX80 network, all Node data is automatically collected at the Gateway to be read. The DXM1200 does not use the wireless network to access the data, which allows for much faster messaging and much lower timeout values. For a DXM1200 with an internal DX80 Gateway, set the timeout value 0.5 seconds. -
Page 43: Configuration Instructions
® Sure Cross DXM1200-Bx Wireless Controller 8 Configuration Instructions 8.1 Scheduler Use the Scheduler screens to create a calendar schedule for local register changes, including defining the days of the week, start time, stop time, and register values. Schedules are stored in the XML configuration file, which is loaded to the DXM1200. Reboot the DXM1200 to activate a new schedule. -
Page 44: Create A Holiday Event
® Sure Cross DXM1200-Bx Wireless Controller Figure 17. Scheduler > One Time Events screen 1. Click on Add One Time Event. A new one-time event is created. 2. Click on the arrow to expand the parameters into view. The user-defined parameters are displayed. 3. -
Page 45: Controller Configuration Authentication
At the bottom of the pop-up window is a checkbox to enable authentication/validation. 3. Enter the same username and password as used in the DXM Configuration Software. The username and password do not need to be a defined user within the Banner Connected Data Solutions by Sensonix website. 8.2.2 Controller Configuration Authentication The DXM1200 can be programmed to allow changes to the configuration files only with proper authentication by setting up a password on the Settings >... -
Page 46: Register Flow And Configuration
® Sure Cross DXM1200-Bx Wireless Controller 8.3 Register Flow and Configuration The DXM1200 register data flow goes through the Local Registers, which are data storage elements that reside within the processor. Using the DXM Configuration Software, the controller can be programmed to move register data from the Local Register pool to remote devices, the internal radio, the I/O base (if applicable), or the display. -
Page 47: Ethernet/Ip ™ Configuration
This allows the user to maximize the use of the EtherNet/IP buffer to 28 devices. EDS (Electronic Data Sheet) files allow users of the EtherNet/IP protocol to easily add a Banner DXM device to the PLC. Download the EDS files from the Banner website. -
Page 48: Setting Up Email And Text Messaging
® Sure Cross DXM1200-Bx Wireless Controller EIP Assembly Instance 112 DXM Local Registers Adrs Data Adrs Data 11 22 33 44 55 66 The following table shows DXM local registers 10, 11, and 19 defined as EIP DXM -> Originator. The lower 2-bytes of each register data is placed into assembly instance 100. -
Page 49: Define The Network Interface Settings
® Sure Cross DXM1200-Bx Wireless Controller Figure 23. Mail server settings After selecting Enable SMTP Authentication for the first time, a pop-up box appears with additional instructions to complete the mail server authentication process. After entering the user name and password, click on Send SMTP Password to save the user name and password to the DXM1200. -
Page 50: Configure Your Ethernet Connection
2. Set the APN. • If you are using a Banner 4G LTE Verizon Module (LE910), set the APN to vzwinternet. • If you are using an Emnify 3G GSM Cellular Radio (HE910), set the APN to EM. This module does not require an APN username or password. -
Page 51: Define Threshold Rules For Email
2. Enter the filename, log rate, and the maximum file size to send via email (5 to 10k is an efficient size for a cellular connection). Banner does not recommend setting the log file size larger than 100 kB as this cannot be read through the configuration software and must be read directly from the SD card. -
Page 52: Ethernet And Cellular Push Retries
® Sure Cross DXM1200-Bx Wireless Controller 3. Define the email address. Figure 26. Defining the data log files 4. Define the local register data put into the log file using the Local Registers > Local Register Configuration screen, under the Logging and Protocol Conversion section. From the SD Card Logging drop-down list, select the log file to write to. -
Page 53: Email And Text Message Push Retries
® Sure Cross DXM1200-Bx Wireless Controller 8.6.4 Email and Text Message Push Retries There are no retries for emails or SMS messages that fail to be sent from the DXM1200. www.bannerengineering.com - Tel: + 1 888 373 6767... -
Page 54: Accessories
® Sure Cross DXM1200-Bx Wireless Controller 9 Accessories For a complete list of all the accessories for the Sure Cross wireless product line, please download the Banner Industrial Wireless Accessories list (p/n b_3147091). Cordsets Power Supplies MQDC1-506—5-pin M12/Euro-style, straight, single ended, 6 ft PSD-24-4—DC Power Supply, Desktop style, 3.9 A, 24 V dc, Class 2,... -
Page 55: Product Support And Maintenance
® Sure Cross DXM1200-Bx Wireless Controller 10 Product Support and Maintenance 10.1 File System and Archive Process The DXM file system consists of two physical components: the serial EEPROM that stores non-volatile configuration information and a removable micro SD card that stores file backup data and user created files. EEPROM Files—The serial EEPROM stores basic data that is required to be non-volatile, including network configuration data, IP address, MAC address, network masks, firewall settings, and authentication information. -
Page 56: Update Your Dxm Processor Firmware Using The Dxm Configuration Tool
You must load a different version with the same firmware number for the boot loader to operate. Download firmware files from the Banner website. Figure 27. Device Information 3. Under Settings > Reprogram, click Select upgrade file to select the firmware file to program. -
Page 57: Dxm1200 Support Policy
Ethernet network connection. In a continuing effort to provide the best operation for the DXM1200, stay connected with Banner Engineering Corp to hear about the latest updates through the Banner website. Create a login today to stay informed of all Banner product releases. -
Page 58: Mexican Importer
® Sure Cross DXM1200-Bx Wireless Controller 10.7 Mexican Importer Banner Engineering de Mèxico, S. de R.L. de C.V. David Alfaro Siqueiros 103 Piso 2 Valle oriente San Pedro Garza Garcia Nuevo Leòn, C. P. 66269 81 8363.2714 10.8 FCC and ISED Certification, 900 MHz, 1 Watt Radios This equipment contains transmitter module RM1809. -
Page 59: Fcc And Ised Certification, 2.4Ghz
® Sure Cross DXM1200-Bx Wireless Controller Antenna WARNING: This device has been tested with Reverse Polarity SMA connectors with the antennas listed in Table 2 on p. 59. When integrated into OEM products, fixed antennas require installation preventing end-users from replacing them with non-approved antennas. -
Page 60: Warnings
When using other antennas, verify you are not exceeding the transmit power levels allowed by local governing agencies. This device has been designed to operate with the antennas listed on Banner Engineering’s website and having a maximum gain of 9 dBm. Antennas not included in this list or having a gain greater that 9 dBm are strictly prohibited for use with this device. -
Page 61: Banner Engineering Corp. Limited Warranty
10.11 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. - Page 62 Index authentication 44, 45 registers 7 configure for cell 33 cell modem activate 3G GSM 32 scheduler 43, 44 holiday event 44 activate Verizon 4G LTE 32 configure DXM 33 install 30, 31 purchase 30, 31 Modbus registers 7 webserver authentication 44, 45 create weekly event 43 holiday event 44...