Burkert ACP016 Series Operating Instructions Manual

Burkert ACP016 Series Operating Instructions Manual

Solenoid coil

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Solenoid coil Type ACP016
Bobine magnétique Type ACP016
Device with Hazardous Locations Zone 1/21
and Class I, II, III Div 2 Listing
Appareil approuvé pour les emplacements
dangereux de zone 1/21 et de classe I, II, III, division 2
Operating Instructions
Manuel d'utilisation

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Summary of Contents for Burkert ACP016 Series

  • Page 1 Solenoid coil Type ACP016 Bobine magnétique Type ACP016 Device with Hazardous Locations Zone 1/21 and Class I, II, III Div 2 Listing Appareil approuvé pour les emplacements dangereux de zone 1/21 et de classe I, II, III, division 2 Operating Instructions Manuel d‘utilisation...
  • Page 2 We reserve the right to make technical changes without notice. Sous réserve de modifications techniques. © Bürkert Werke GmbH & Co. KG, 2019-2020 Operating Instructions 2012/01_EU-ML_00815314 / Original EN...
  • Page 3: Table Of Contents

    ACP016 Contents OPERATING INSTRUCTION ..........4 TECHNICAL DATA ............... 12 1.1 Definitions of terms ............. 4 7.1 Identification of the solenoid coil with cable outlet ... 12 1.2 Symbols ............... 4 7.2 Identification of the solenoid coil with terminal box .. 13 7.3 Types of protection ............ 14 INTENDED USE ..............5 7.4 Electrical data ............15 2.1 Explosion protection approval ........5 ACCESSORIES ..............
  • Page 4: Operating Instruction

    ACP016 Operating Instruction OPERATING INSTRUCTION Symbols DANGER The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is easily Warns of an immediate danger. accessible to every user and make these instructions available to ▶ Failure to observe the warning may result in a fatal or serious injury. every new owner of the device. Operating instruction contain important information. WARNING ▶ Read the operating instructions carefully and follow the Warns of a potentially dangerous situation. safety instructions in particular. ▶ Failure to observe the warning may result in serious injuries or ▶ Operating instructions must be available to each user. death. ▶ The liability and warranty for the device are void if the operating instructions are not followed. CAUTION Definitions of terms Warns of a possible danger.
  • Page 5: Intended Use

    ACP016 Intended use INTENDED USE Explosion protection approval The explosion protection approval is only valid if you use the Non-authorized use of the solenoid coil Type ACP016 modules and components authorized by Bürkert, as described in may be a hazard to people, nearby equipment and the these operating instructions. environment. The solenoid coil Type ACP016 may be used only in combination The solenoid coil Type ACP016 is used to actuate valves with the valve types released by Bürkert, otherwise the explosion which control gaseous or liquid media.
  • Page 6: Applied Standards

    ACP016 Intended use Applied standards USL - U.S. Listed investigation to UL 429 CNL - Canada Listed investigation to CSA C22.2 NO. 139 CSA C22.2 EXPLOSIVE ATMOSPHERES Edition 3 - UL 60079-0 EXPLOSIVE ATMOSPHERES Edition 6 - - PART 0: EQUIPMENT - Revision Date NO. 60079-0 -- PART 0: EQUIPMENT -- Issue Date GENERAL REQUIREMENTS 2017/10/20 GENERAL REQUIREMENTS 2015/10/01 UL 60079-7 STANDARD FOR EXPLOSIVE Edition 5 - EXPLOSIVE ATMOSPHERES...
  • Page 7: Basic Safety Instructions

    ACP016 Basic safety instructions BASIC SAFETY INSTRUCTIONS These safety instructions do not consider any contingencies or Risk of explosion due to electrostatic discharge. incidents which occur during installation, operation and mainte- In the event of a sudden discharge from electrostatically charged nance. devices or individuals, there is a risk of an explosion in the The operator is responsible for observing the location-specific explosion-risk area. safety regulations, also with reference to the personnel. ▶ Take suitable measures to ensure that no electrostatic dis- charges can build up in the explosion-risk area. ▶ Do not use the device in areas where there are powerful Risk of injury from high pressure. chargegenerating processes, mechanical reaming and cut- ▶...
  • Page 8: General Information

    To prevent injury, ensure: Germany ▶ Secure system/equipment against unintentional activation. Bürkert Fluid Control Systems ▶ Observe the direction of flow during installation. Sales Center ▶ After an interruption in the power supply or pneumatic supply, Christian-Bürkert-Str. 13-17 ensure that the process is restarted in a defined or controlled D-74653 Ingelfingen manner. Tel. + 49 (0) 7940 - 10-91 111 ▶ Do not make any internal or external changes on the device Fax + 49 (0) 7940 - 10-91 448 and do not subject it to mechanical stress. Email: info@burkert.com ▶ Installation, operation and maintenance may only be per- International formed by qualified specialists. ▶ The device must be installed in accordance with the regulations Contact addresses can be found on the final pages of the printed applicable in the country. operating instructions. ▶ Observe the general rules of technology. And also on the Internet at: www.burkert.com Warranty The warranty is only valid if the device is used as intended in accor- dance with the specified application conditions. Information on the Internet Operating instructions and data sheets for Type ACP016 can be found on the Internet at: www.burkert.com...
  • Page 9: Product Description

    ACP016 Product description PRODUCT DESCRIPTION Components of the Components of the valve: solenoid coil ACP016 with Structure terminal box: Fastening Screw with screws Components of the valve: Components of the solenoid coil spring lock ACP016 with cable outlet: Fastening washer screws Washer Ring cable shoe with supply line Washer...
  • Page 10: Solenoid Coil With Cable Outlet

    ACP016 Specific conditions of use Solenoid coil with cable outlet SPECIFIC CONDITIONS OF USE The solenoid coil ACP016 is an electromagnetic actuator for Avoiding build-up of electrostatic various Bürkert valves. The valve function is based on the con- nection of the solenoid coil with a fluid housing. Solenoid coil charge and fluid housing are connected with fastening screws; this is why the solenoid coil ACP016 is included in the DANGER solenoid coils which are screwed together as a block. Risk of explosion due to electrostatic discharge. The fastening screws ensure electrical contact between the fluid housing and solenoid coil. In the event of a sudden discharge from electrostatically charged The solenoid coil housing is composed of epoxy resin. devices or individuals, there is a risk of an explosion in the poten- tially explosive atmosphere. The power supply is connected via a cable. The cable is per- manently integrated in the solenoid coil, the union nut is not ▶...
  • Page 11: Operating Conditions

    ACP016 Specific conditions of use Operating conditions Mechanical danger The solenoid coil with terminal box shall be operated only in WARNING areas which have a low risk of mechanical danger. They are eval- uated by the operator. The solenoid coil with cable outlet may Warns of a potentially dangerous situation. also be used in areas with a high risk of mechanical danger. ▶ Failure to observe the warning may result in serious injuries or death. Supply connection for solenoid coil The fluid housing performs a cooling function for the solenoid with terminal box coil. Operate the solenoid coil with fluid housing only. The fluid For connections, use wires suitable for at least 90 °C (194 °F). housing must comply with the following requirements: Material Dimensions (L x W x H) Brass, SS 32 mm x 46 mm x 18 mm PP, PVDF, PEEK...
  • Page 12: Technical Data

    ACP016 Technical data TECHNICAL DATA Identification of the solenoid coil with cable outlet DANGER Solenoid coil ACP016 with cable outlet with fluid Risk of explosion. housing and position of the type label: If the safety data and values specified on the type label are not observed or maintained, hazardous situations may be the consequence.
  • Page 13: Identification Of The Solenoid Coil With Terminal Box

    ACP016 Technical data Identification of the solenoid coil Key: with terminal box Position Description NOTE Zone identification US Attachment of the terminal box changes the type of protection. Zone identification CA Division identification Solenoid coil ACP016 with terminal box with fluid Type identification housing and the positions Nominal voltage, frequency and power of the type labels: Ambient temperature Serial number Manufacturing location, date ID number Tab.
  • Page 14: Types Of Protection

    ACP016 Technical data Types of protection Key: Position Description The Ex identification complies with the types of protection of the particular components used. Zone identification US Model Internal Ex marking Zone identification CA code Division identification CI I, Zn 1, AEx mb IIC T4 Gb US zone Type identification marking Zn 21, AEx mb IIIC T130°C Db Nominal voltage, frequency and power Cable Ex mb IIC T4 Gb X CB + CA zone Ambient temperature JWxx marking outlet Ex mb IIIC T130°C Db X Serial number US & CA Manufacturing location, date CI I, Div 2, Gr A,B,C,D T4 division CI II,III, Div 2, Gr F, G T4 ID number...
  • Page 15: Electrical Data

    ACP016 Technical data Electrical data 7.4.1 Electrical connection Nominal voltage / Frequency 24 V / DC, 60 Hz Material Polyolefin 120 V / 60 Hz Temperature operating range : –55...+145 °C (–67...+293 °F) 240 V / 60 Hz for fixed installation Voltage tolerance ±10% Minimum bending radius 4 x external diameter for fixed Nominal power 40 W installation Reduced nominal power 3 W Rated current 0.18...1.6 A External diameter 6.2 mm Reduced rated current 0.014...0.11 A Structure and function: 3 x stranded copper wire Ambient temperature range –40...+60 °C (–40...+140 °F) 0.5 mm / LNPE Operating mode Long-term operation Halogen-free according to: IEC 60754-1...
  • Page 16: Accessories

    ACP016 Accessories ACCESSORIES INSTALLATION AND REMOVAL DANGER Cable gland for terminal box Risk of injury from high pressure. Device must be installed in accordance with Article 505 ▶ Before working on the system or device, switch off the pressure and 506 of the National Electrical Code (ANSI/NFPA 70) and vent or drain lines. for installation in the United States, or Section 18 of the Risk of electric shock. Canadian Electrical Code for installations in Canada. Note ▶ Before reaching into the device, switch off the power supply that the operating temperature of the cable gland must be and secure to prevent reactivation.
  • Page 17: Installation

    In the event of a sudden discharge from electrostatically charged for installation in the United States, or Section 18 of the devices or individuals, there is a risk of an explosion in the poten- Canadian Electrical Code for installations in Canada. tially explosive atmosphere. ▶ Take suitable measures to ensure that no electrostatic discharges Detailed installation instructions can be found in the can build up in the potentially explosive atmosphere. operating instructions of the respective valve and/or online at: www.burkert.com ▶ Do not use the device in areas where there are powerful charge generating processes, mechanical reaming and cutting processes, the spraying of electrons (e.g. in the vicinity of electrostatic coating Electrical connection equipment) as well as pneumatically conveyed dust. DANGER ▶ Clean the device surface by gently wiping it with a damp or antistatic cloth only. Risk of electric shock. ▶ Before reaching into the device, switch off the power supply WARNING and secure to prevent reactivation.
  • Page 18 ACP016 Installation and removal 9.2.2 Solenoid coils with terminal box If solenoid coils feature a terminal box, also observe the following: Terminal Position ▶ Insert permanently installed cables and lines only. assignment black ▶ Use a suitable cable and line entry (see chapter „8“). Observe Protective specifications in the enclosed operating instructions. conductor ▶ In the terminal box connect only wires which have a rated con- Neutral conductor / nection between 0.5 mm and 2.5 mm negative pole (-) ▶ Tighten terminal screws to 0.25 Nm. ▶...
  • Page 19: Removal

    ACP016 Start-up START-UP Removal DANGER WARNING Risk of injury from high pressure. Risk of injury from improper operation. ▶ Before loosening the lines and valves, turn off the pressure Improper operation may result in injuries as well as damage to and vent the lines. the device and the area around it. Risk of electric shock. ▶ Before start-up, ensure that the operating personnel are familiar ▶ Before reaching into the device, switch off the power supply with and completely understand the contents of the operating instructions.
  • Page 20: Maintenance, Repair, Troubleshooting

    ACP016 Maintenance, Repair, Troubleshooting MAINTENANCE, REPAIR, TRANSPORT, STORAGE, TROUBLESHOOTING DISPOSAL DANGER NOTE Transport damage. Danger due to improper maintenance and repair work. Inadequately protected devices may be damaged during Improper maintenance and repair work may result in injuries as transportation. well as damage to the device and its environment. ▶ Protect the device against moisture and dirt in shock-resis- ▶ Only trained technicians may perform maintenance work. tant packaging during transportation. ▶ Perform maintenance work with suitable tools only. ▶ Prevent the temperature from exceeding or dropping below ▶ Have repair work on the device performed by the manufac- the permitted storage temperature. turer only. Incorrect storage may damage the device. ▶...
  • Page 21 www.burkert.com...

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