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DV8 OFFROAD FBDR1-05 Installation Manual

DV8 OFFROAD FBDR1-05 Installation Manual

Steel front winch bumper 2019+ dodge ram 1500

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STEEL FRONT WINCH BUMPER
2019+ DODGE RAM 1500
FBDR1-05
TOOLS
REQUIRED
- 8mm, 10mm, 13mm, 18mm, 21mm
Sockets
- Rachet
- T40 Torx Bit
- Trim Clip Tool
- Zipties (Optional)
- Rubber Mallet
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Novice/Intermediate
- 2 persons
Little skill level required, however,
assistance is required for removal and
installation of bumpers.
Read and understand all
PRODUCT
INSTALLATION
TIME
- 3 Hours
Time to install this should only
take about three hours.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
NEED HELP?
MANUAL
REQUIRED
855-680-9595

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Summary of Contents for DV8 OFFROAD FBDR1-05

  • Page 1 1. Name of purchase location Customer Service: 855-680-9595 2. Bar Code on side of box DV8 Offroad is not responsible for any bodily injury or harm to you 3. Date above bar code or your vehicle as a result of an improper install.
  • Page 2 INSTALLATION MANUAL Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concens, please contact the company the product was purhcased from. Extra hardware may be included with the product. HARDWARE INCLUDED (2) M14x35 Hex (2) M8 Flat Washer (18) M12x35 (2) M8 Split Washer...
  • Page 3 INSTALLATION MANUAL STEP 3 | Use a 13mm socket to remove the (4) bolts securing the air dam and set it off to the side. These are located in front and above the A-arm, directly behind the air dam. First picture shows where to air dam is mounted with the bumper off the vehicle for reference.
  • Page 4 INSTALLATION MANUAL STEP 5 | Use an 18mm socket to remove the (6) nuts securing the bumper to vehicle. Note: Bumper will become loose when removing these bolts and may fall. Assistance is recommended to prevent injury or damage to the product and vehicle.
  • Page 5 INSTALLATION MANUAL STEP 7 | Use an 8mm socket to remove the bolts securing the inner fenders to the bumper and set them off to the side. STEP 8 | Unclip connectors for the fog lights by pressing the release tabs and pulling.
  • Page 6 INSTALLATION MANUAL STEP 10 | Use a 10mm and 13mm sockets with a T40 torx bit to remove the bolts securing the bumper brace to the bumper. NEED HELP? 855-680-9595...
  • Page 7 INSTALLATION MANUAL STEP 11 | Remove the metal bumper from the trim piece while being careful to avoid pulling on any wiring. STEP 12 | Remove the sensors from their bezels by gently spreading the tabs that are securing it, and remove. STEP 13 | Remove the sensor bezels from the bumper by pressing the small...
  • Page 8 INSTALLATION MANUAL STEP 14 | Install the sensor bezels on the DV8 bumper and wings in the orientation/position they were removed. STEP 15 | Install the (2) center sensors into their bezels by gently pressing them, until they “clip” into place and are secure.
  • Page 9 INSTALLATION MANUAL STEP 17 | If you are installing a winch, do so at this time using the hardware provided with the winch. STEP 18 | If you are installing a fairlead, do so at this time using the hardware provided with the fairlead. STEP 19 | Loosely install the new frame brackets using the provided...
  • Page 10 INSTALLATION MANUAL STEP 20 | Lift the bumper to the frame brackets and loosely install using provided M12x35 hardware and 18mm socket and wrench. Once the bumper is loosely secured, finish securing the brackets from step 19. Note: Assistance is recommended to prevent injury or damage to the product or vehicle.
  • Page 11 INSTALLATION MANUAL STEP 23 | Install the wing support bracket using the provided M12x35 and and an 18mm socket. Note: Support brackets are specific to each side of the vehicle. Shown here is the passenger side bracket. Factory hardware can be re-used to secure support bracket to the frame rail.
  • Page 12 INSTALLATION MANUAL STEP 25 | Double check fitment and alignment of the wings against the bumper/body. If everything fits well, finish securing the hardware from steps 22, 23, and 24 in that order. If adjustment is needed, make necessary adjustments before securing hardware. It may be necessary to loosen up the hardware securing the wings to the bumper, and wing support brackets more...
  • Page 13 INSTALLATION MANUAL STEP 28 | Zip tie the remaining fog light connecters up and out of the way after wiring lights to factory harness. STEP 29 | Double check all hardware is secure. Congrats! You are finished with the install of the 2019+ Dodge Ram 1500 Steel Front Winch Bumper.