Struers LaboPol-30 Instruction Manual
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Struers LaboPol-30 Instruction Manual

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LaboPol-30
Instruction Manual
Original Instructions
Doc. no.: 16337025-02_A_en-us
Date of release: 2023.02.14

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Summary of Contents for Struers LaboPol-30

  • Page 1 LaboPol-30 Instruction Manual Original Instructions Doc. no.: 16337025-02_A_en-us Date of release: 2023.02.14...
  • Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS 2023.02.24. LaboPol-30...

  • Page 3: Table Of Contents

    2.2.1 Read carefully before use 2.3 Safety messages 2.4 Safety messages in this manual 3 Getting started 3.1 Device description 3.2 LaboPol-30 - Front view 3.2.1 Control panel/Specimen movers 3.3 LaboPol-30 - Rear view 3.4 Struers knowledge 3.5 Accessories and consumables 4 Transport and storage 4.1 Transport...
  • Page 4 7.2.8 Starting and stopping the machine 7.2.9 Removing the specimens 7.2.10 Changing the specimen mover plate 8 LaboForce-100 8.1 Installation 8.1.1 Unpack the machine 8.1.2 Check the packing list 8.1.3 Installation - LaboForce-100 8.1.4 Electrical connection to the machine 8.1.5 Compressed-air connections LaboPol-30...
  • Page 5 9.2.4 The splash guard 9.2.5 Inserting a specimen 9.2.6 Adjusting the force 9.2.7 Forced rotation of specimens 9.2.8 Manual preparation 9.2.9 Starting and stopping the machine 9.2.10 Removing the specimens 9.2.11 Changing the specimen mover plate 10 LaboDoser-10 10.1 Unpack the machine LaboPol-30...
  • Page 6 12.5.2 Emergency stop 12.6 Spare parts 12.7 Service and repair 12.7.1 Service check - LaboForce-100 12.8 Disposal 13 Troubleshooting 13.1 Troubleshooting - LaboPol-30 13.2 LaboForce-50 13.3 LaboForce-100 13.3.1 Messages and errors - LaboForce-100 13.4 LaboForce-Mi 14 Technical data 14.1 Technical data 14.2 Safety Circuit Categories/Performance Level...
  • Page 7 14.5 Safety Related Parts of the Control System (SRP/CS) 14.6 Diagrams 14.6.1 Diagrams - LaboPol-30 14.6.2 Diagrams - equipment units 14.7 Legal and regulatory information 15 Manufacturer Declaration of Conformity LaboPol-30...

  • Page 8: About This Manual

    Intended use The machine is for use in a professional working environment (e.g. a materialographic laboratory). The equipment is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. The machine is for professional manual or semi-automatic materialographic preparation (grinding or polishing) of materials for further materialographic inspection.

  • Page 9: Labopol-30 Safety Precautions

    Model LaboPol-30 LaboPol-30 safety precautions 2.2.1  Read carefully before use In combination with: LaboUI, LaboForce-50, LaboForce-100, LaboForce-Mi, LaboDoser-100. Ignoring this information and mishandling of the equipment can lead to severe bodily injuries and material damage.

  • Page 10: Safety Messages

    Always switch off the electrical power supply and remove the plug or power cable before dismantling the machine or installing additional components. Struers recommends that the main water supply is shut off or disconnected if the machine is to be left unattended.

  • Page 11: Safety Messages In This Manual

    This sign indicates that additional information and hints are available. Safety messages in this manual WARNING Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. CRUSHING HAZARD Take care of your fingers when handling the machine.
  • Page 12 Wear suitable gloves to protect fingers from abrasives and warm/sharp specimens. CAUTION When you perform manual grinding or polishing, be careful not to touch the disc. CAUTION Do not try to collect a specimen from the tray while the disc is rotating. LaboPol-30...

  • Page 13: Getting Started

    230, 250 or 300 mm in diameter. LaboPol-30 is for manual preparation when used with LaboUI. LaboPol-30 is for semi-automatic preparation when used with LaboForce-50, LaboForce-100 or LaboForce-Mi. The specimen mover is always installed on the left side of the machine.

  • Page 14: Labopol-30 - Front View

    We recommend that an exhaust system is applied when alcohol-based suspension or lubricants are used. If the emergency stop is activated, the power to all moving parts is cut. LaboPol-30 - Front view A Connection for control panel/specimen mover B Splash guard for manual...

  • Page 15: Control Panel/Specimen Movers

    The machine can be mounted with one of the following units. See the specific sections for installation instructions. LaboUI • Control panel functions ►26. LaboForce-50 • Control panel functions ►34. LaboForce-100 • Control panel functions ►50. LaboForce-Mi • Control panel functions ►70. LaboPol-30...

  • Page 16: Labopol-30 - Rear View

    Specimens can be prepared to the perfect finish, the true structure, or the preparation can be stopped when the surface is acceptable for a specific examination. Hint For further information, see the section on Grinding and Polishing on the Struers website. Accessories and consumables...

  • Page 17: Transport And Storage

    • Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • We recommend that you use the original packaging and fittings.

  • Page 18: Installation

    Optional accessories may be included in the packing box. The packing box contains the following items: Pcs. Description LaboPol-30 Electrical power supply cables Disposable bowl liner, clear plastic Splash guard for manual preparation (for 300 mm disc) Water inlet hose. Diameter: 19 mm/¾". Length: 2 m/6.6' Filter gasket Reduction ring with gasket, ¾"...

  • Page 19: Lift The Machine

    Do not lift the machine by the light gray top part or by the water tap. Always lift the machine from beneath. Weight LaboPol-30 33 kg (73 lbs) Lift the machine by gripping the base of the machine from beneath, from both the left side and the right side.

  • Page 20: Location

    0.6 m to 1.9 m (2½” to 6’) above floor level. Not higher than 1.7 m (5’ 6”) is recommended. Note The equipment is shipped with 2 types of electrical power cables. If the plug supplied on these cables is not approved in your country, the plug must be replaced with an approved plug. LaboPol-30...

  • Page 21: Single-Phase Supply

    Water for wet grinding is supplied from the main water supply or from a recirculation cooling unit (optional). Recirculation unit ►22. 5.6.1 Connecting to the water supply Note The cold-water supply must have a head pressure in the range: 1-9.9 bar (14.5- 143 psi) LaboPol-30...

  • Page 22: Connecting To The Waste Water Outlet

    Make sure that the electrical power supply voltage corresponds to the voltage stated on the type plate of the pump. Incorrect voltage can damage the electrical circuit. 5.7.1 Connecting the recirculation cooling unit to the water inlet To connect the recirculation cooling unit follow these steps: LaboPol-30...

  • Page 23: Connecting The Recirculation Cooling Unit To The Water Outlet

    Make sure that the bowl liner is clean and that the drain is positioned correctly. Procedure Place the preparation disc carefully on the driving pin. Rotate it slowly until it is safely engaged. 5.8.1 Preparation disc types The machine can be used with the following disc types: LaboPol-30...

  • Page 24: Noise

    Prolonged exposure to vibration may cause discomfort, joint damage or even neurological damage. How to handle vibration during operation Manual preparation may cause vibrations in hand and arm. To lower the vibration, decrease the pressure or use a vibration-reducing glove. LaboPol-30...

  • Page 25: Laboui

    The packing box contains the following items: Pcs. Description LaboUI Instruction Manual set 6.1.3 Installation - LaboUI Note This device must be mounted securely on the machine. Procedure Install the control panel in the connection hole of the machine. LaboPol-30...

  • Page 26: Operate The Device

    Operate the device 6.2.1 Control panel functions CAUTION Keep clear of rotating parts during operation. CAUTION When working at machines with rotating parts, take care to prevent clothes and/or hair from being caught by the rotating parts. A Disc speed control LaboPol-30...

  • Page 27: Water Tap

    Only use the spin function to rotate the preparation disc at high speed • to remove water from the surface of the disc. • to remove water from an MD-Disc or a SiC Foil/SiC Paper before you remove it, LaboPol-30...

  • Page 28: The Splash Guard

    When the disc is rotating, make sure your hands are kept completely clear of its periphery and out of the splash bowl. 6.2.6 Starting and stopping the machine Start the machine WARNING Do not use the machine with defective safety devices. Contact Struers Service. LaboPol-30...
  • Page 29 Press the emergency stop button to activate an emergency stop. WARNING Before you release the emergency stop, investigate the reason for activating the emergency stop and take any necessary corrective action. Turn the emergency stop button to release the emergency stop. LaboPol-30...

  • Page 30: Laboforce-50

    D Specimen mover head E Control panel column Rear view A Rotation switch (Specimen mover head) B Locking handle C Type plate The specimen mover A Housing B Force indicators C Quick release ring D Force adjustment screw E Pressure feet LaboPol-30...

  • Page 31: Installation

    Optional accessories may be included in the packing box. The packing box contains the following items: Pcs. Description LaboForce-50 Spacer and 2 M4 screws for mounting on LaboPol-30 and LaboPol-60 Spacing disc Allen key for mounting the specimen mover plate Instruction Manual set 7.1.3...

  • Page 32: Adjusting The Specimen Mover

    A V-ring B Fastening screws 7.1.4 Adjusting the specimen mover Insert a specimen mover plate Before you adjust the specimen mover, you must insert a specimen mover plate. For approved specimen mover plates, see: • The LaboSystem brochure (https://www.struers.com/Products/Grinding-and- Polishing/Grinding-and-polishing-equipment/LaboSystem) LaboPol-30...
  • Page 33 Use the locking handle to lock the specimen mover head in operating position. A Spacing disc Lower the column until the specimen mover plate rests on the spacing disc. Adjust the horizontal position of the specimen mover plate. LaboPol-30...

  • Page 34: Operate The Device

    Tighten the 2 fastening screws firmly. The specimen mover will now remain in position. Cover the holes with the two caps. Allen key and cover caps are included in the package. Operate the device 7.2.1 Control panel functions CAUTION Keep clear of rotating parts during operation. LaboPol-30...

  • Page 35: Water Tap

    During polishing, close the nozzle on the water tap. Note Close the water tap before you start a polishing process. For optimal results and to avoid splashing, position the water tap between the center and the left edge of the polishing disc. LaboPol-30...

  • Page 36: The Spin Function

    Lift the pressure feet on the force adjustment screw to make room for the specimen. Place the specimen in one of the holes of the specimen mover plate and lower the pressure feet. Each position is marked for easy identification of the individual specimen. LaboPol-30...

  • Page 37: Adjusting The Force

    Newton. Indication Force 0 - 5 N 10 N 20 N 30 N 7.2.7 Manual preparation If you cannot prepare a specimen by using a standard specimen mover plate or specimen holder, you can prepare it manually. LaboPol-30...

  • Page 38: Starting And Stopping The Machine

    For manual preparation you can use the switch on the side of the specimen mover head to disable rotation of LaboForce-50. A Switch 7.2.8 Starting and stopping the machine Start the machine WARNING Do not use the machine with defective safety devices. Contact Struers Service. LaboPol-30...
  • Page 39 Press the emergency stop button to activate an emergency stop. WARNING Before you release the emergency stop, investigate the reason for activating the emergency stop and take any necessary corrective action. Turn the emergency stop button to release the emergency stop. LaboPol-30...

  • Page 40: Removing The Specimens

    3 – 4 mm over the edge of the A Screw preparation disc. 10. Lower the housing back into position. LaboForce-100 Front view A Control panel B Turn/push knob knob C LED lights (not shown) D Specimen mover head E Control panel column LaboPol-30...

  • Page 41: Installation

    Spacing disc Distance piece, to be used with flexible specimen holders Instruction Manual set 8.1.3 Installation - LaboForce-100 Note This device must be mounted securely on the machine. Note Do not use the Turn/push knob knob to move LaboForce-100. LaboPol-30...

  • Page 42: Electrical Connection To The Machine

    The air pressure must be between 6 bar (87 psi) and 9.9 bar (143 psi). Hint The specimen mover requires a continuous flow of compressed air through the regulator valve – a faint hissing sound does not mean that there is an air leak. LaboPol-30...

  • Page 43: The Specimen Mover

    Push the specimen holder upwards until it locks into position. Release the black button on the specimen mover head. Make sure that the specimen holder is securely fixed. Hint If you use a specimen holder, you do not need to adjust the height. LaboPol-30...
  • Page 44 Select the ‘thickest’ preparation surface to be used and place it on the preparation disc. Usually, this will be SiC Foil on an MD-Gekko disc, or SiC Paper on an MD-Fuga disc, or an MD-Alto. Place the supplied spacing disc on the preparation surface. A Spacing disc LaboPol-30...
  • Page 45 Loosen the 2 fastening screws holding the column of the control panel. Replace the manual splash guard with a splash guard for semi-automatic preparation or splash guard for Wet grinding disc. Moves the specimen mover head to the right. LaboPol-30...

  • Page 46: The Flexible Specimen Holder

    From the Main menu screen select Flexible specimen holder methods. If the menu item Flexible specimen holder methods is not available in the main menu, you must activate it in the software: – In the Configuration menu, select Options. – Set Flexible specimen holder to Yes. LaboPol-30...
  • Page 47 Make sure that you use sufficient force according to the specimen size and Struers recommendations. The Struers Metalog Guide methods are based on a specimen with an area of 7 Adjust the method according to your specific specimen area. Hint Make sure that the preparation surface is sufficiently wet before you start the preparation process.
  • Page 48 The preparation process stops automatically when the set preparation time has expired. Clean the flexible specimen holder before the next preparation step. Adjust the height of the flexible specimen holder Procedure Attach the distance piece as shown in the illustration below. A LaboForce-100 B Distance piece LaboPol-30...

  • Page 49: Labodoser-100 With Laboforce-100

    1 mm over the edge of the preparation disc. 8.1.8 LaboDoser-100 with LaboForce-100 If you are using LaboDoser-100 with LaboForce-100, see the specific machine manual. 8.1.9 LaboDoser-10 with LaboForce-100 If you are using LaboDoser-10 with LaboForce-100, a table stand is required. LaboPol-30...

  • Page 50: Operate The Device

    Starts rotation of the disc (Spin function). • Press this button again to stop the rotation. Lower/Raise Press this button to lowers and raise the specimen mover head when preparing single specimens or when adjusting positions of the specimen mover plate or specimen holder. LaboPol-30...

  • Page 51: Water Tap

    A Turn/push knob knob 8.2.2 Water tap Apply water automatically Water is applied when a process is running. • During grinding, open the nozzle on the water tap to apply water. • During polishing, close the nozzle on the water tap. LaboPol-30...

  • Page 52: The Spin Function

    The splash guard for manual preparation is supplied with the machine. (For the 300 mm diameter disc) Semi-automatic preparation • Use the splash guard for semi-automatic preparation. Wet grinding (for plain-back SiC • Use the splash guard for the Wet Grinding Disc. Paper) LaboPol-30...

  • Page 53: The Display

    The functions shown depend on the screen that is displayed. 8.2.6 Main menu From the Main menu screen you can choose between the following options: • Specimen holder methods • Single specimen methods • Manual preparation You can also access the maintenance and configuration screens. LaboPol-30...

  • Page 54: Navigating In The Display

    If needed, use the Upper case/Lower case arrow at the bottom of the screen to switch between upper case and lower case letters. Enter the desired text. Navigate to select Save & Exit. Press the Turn/push knob knob to exit the screen. LaboPol-30...

  • Page 55: Software Settings

    Start-up - daily operation When you switch on the machine, the screen that was shown when the machine was switched off is shown just after the start-up screen. 8.2.10 Configuration You can set a number of settings and parameters. LaboPol-30...
  • Page 56 From the Options menu you can access the following settings: • Display brightness • Language • Keyboard sound • Units • Time • Date • Operation mode • Auto continue mode • Time to fill empty tube • Pump cleaning time • Disc diameter • Flexible specimen holder LaboPol-30...
  • Page 57 When you access the Operation mode menu, you will be prompted to enter a pass code. The default pass code is ‘2750’. Changing the pass code You can change the pass code from the Operation mode menu. Note Make a note of the new pass code. To change the pass code, do the following: LaboPol-30...
  • Page 58 This function applies when LaboDoser-100 is used with LaboForce-100. You can set the time for pumping water through the tubes during the cleaning procedure. Procedure Select Configuration > Options > Pump cleaning time. If needed, set the time. Confirm your selection. LaboPol-30...

  • Page 59: Maintenance Menu

    Reset configuration See also Resetting the configuration ►59. • Service information Resetting the configuration Resetting the configuration will reset all configuration parameters to their default factory settings. Hint Make a note of all customized settings before you reset the configuration. LaboPol-30...

  • Page 60: The Preparation Process

    If a preparation surface or suspension is changed in a method, this will be reflected in the corresponding method. Selecting a preparation method From the Main menu select a preparation method. • Specimen holder methods Specimens are clamped in specimen holders and prepared. LaboPol-30...
  • Page 61 Dosing level 0 - 10 0 - 20 Example The pre-dosing level [e.g. 2] This value is the pre-dosing level, the amount of suspension or lubricant which is applied to the surface before the actual preparation step is started. LaboPol-30...
  • Page 62 Example: A specimen with a diameter of 30 mm should not be higher than 30 x 0.7 = 21 mm. • Use the smallest grain size possible. However, remember that this will increase the overall preparation time. • Use a mounting resin with a wear resistance similar to the wear resistance of the specimens. LaboPol-30...
  • Page 63 Procedure From the Main menu select Manual preparation. If LaboDoser-100 is installed, you can perform the next four steps: If needed, select the suspension bottle number. If needed, select the dosing level. LaboPol-30...

  • Page 64: Starting And Stopping The Preparation Process

    Select the desired preparation method, and if needed the desired step. Press the Start button on the control panel to start the preparation. The disc will start turning at the pre-set speed, and dosing will start. The step being performed is highlighted in green on the screen. LaboPol-30...
  • Page 65 Note Activating the emergency stop on the machine will stop all movable parts. Note Do not use the emergency stop for operational stop of the machine during normal operation. Press the emergency stop button to activate an emergency stop. LaboPol-30...

  • Page 66: Laboforce-Mi

    Front view A Control panel B Disc speed control C LED light (not shown) D Control panel column E Force adjustment column Rear view A Rotation switch (Specimen mover head) B Steel pin C Locking handle D Type plate LaboPol-30...

  • Page 67: Installation

    This device must be mounted securely on the machine. Note Do not use the speed control knob on the control panel to move the specimen mover. Procedure Install the specimen mover in the connection hole of the machine. Remove the plastic disc protecting the communication cable. LaboPol-30...

  • Page 68: The Specimen Mover

    Use the Allen key to tighten the two fastening screws. Do not tighten the screws completely. A V-ring B Fastening screws 9.1.4 The specimen mover A Mover cross for forced rotation B Force adjustment screw C Force indicator D Quick-release button E Pressure feet F Specimen mover plate LaboPol-30...
  • Page 69 A Spacing disc Lower the column until the specimen mover plate rests on the spacing disc. Adjust the horizontal position of the specimen mover plate. SeeAdjusting the horizontal position of the specimen mover plate ►70. LaboPol-30...

  • Page 70: Operate The Device

    Operate the device 9.2.1 Control panel functions CAUTION Keep clear of rotating parts during operation. CAUTION When working at machines with rotating parts, take care to prevent clothes and/or hair from being caught by the rotating parts. A Disc speed control LaboPol-30...

  • Page 71: Water Tap

    Only use the spin function to rotate the preparation disc at high speed • to remove water from the surface of the disc. • to remove water from an MD-Disc or a SiC Foil/SiC Paper before you remove it, LaboPol-30...

  • Page 72: The Splash Guard

    B Move the column up or down to approximately the correct force. Fine adjustment C To adjust the force, turn the force adjustment screw. D The marks on the spring-loaded force indicator column correspond to the actual force in Newton as stated in this table: LaboPol-30...

  • Page 73: Forced Rotation Of Specimens

    LaboForce-Mi. Stopping forced rotation • Move the angled stainless-steel pin up and press it into the clips on the left- hand side of LaboForce-Mi. A Steel pin LaboPol-30...

  • Page 74: Manual Preparation

    Starting and stopping the machine Start the machine WARNING Do not use the machine with defective safety devices. Contact Struers Service. CAUTION When working at machines with rotating parts, take care to prevent clothes and/or hair from being caught by the rotating parts.

  • Page 75: Removing The Specimens

    When you have removed the specimens, lower the pressure feet back into position. 9.2.11 Changing the specimen mover plate If you wish to prepare specimens of another diameter, use a different specimen mover plate. The specimens must fit the holes in the specimen mover plate. LaboPol-30...

  • Page 76: Labodoser-10

    LaboDoser-10 is a drip lubricator for delivering an uninterrupted flow of suspension or lubricant on a preparation disc in the preparation (grinding or polishing) of materials for further materialographic inspection. The device is designed to be used with Struers consumables specially designed for this purpose and this type of device. LaboDoser-10 can be mounted on: •...

  • Page 77: Unpack The Machine

    C Dosing nozzle D Preparation disc LaboDoser-10 mounted on a LaboDoser-10 table stand 10.1 Unpack the machine Note We recommend that you keep all original packaging and fittings for future use. Cut the packing tape on the top of the box. LaboPol-30...

  • Page 78: Check The Packing List

    If lubricant or suspension is not to be used for a prolonged period of time, remove the bottle from the bottle holder and store it upright. LaboDoser-10 can be mounted on the column of the following units: • LaboUI • LaboForce-50 • LaboForce-Mi Procedure Note This does not apply to LaboForce-100. LaboPol-30...
  • Page 79 D Dosing nozzle Use the bracket and the two screws to mount the dosing arm on the column of the machine. Attach the bottle cap with adjustable valve onto a Struers suspension/lubricant bottle. Insert the bottle into the doser arm.

  • Page 80: Operating Labodoser-10

    When the preparation step has been completed, close the valve to stop dosing. 10.5 Changing lubricant/suspension Struers recommends using a separate bottle cap for each consumable. To use the bottle cap with another consumable: Remove the bottle. Hold the bottle firmly and remove the bottle cap.

  • Page 81: Installation

    11   LaboDoser-100 Put the bottle cap on a Struers lubricant/suspension bottle. 11 LaboDoser-100 Front view A Dosing block with nozzles B LaboDoser-100 C Emergency stop (on LaboPol) Rear view A Label showing numbered connections B Connections for long pump tubes C Type plate...

  • Page 82: Check The Packing List

    Place LaboDoser-100 next to the machine. Fit the easy connectors with tubes onto the Struers 500 ml suspension bottles. Connect the short tubes from the bottles to the pumps marked IN. Connect one end of the long tubes to the back of the specimen mover.

  • Page 83: Operating Labodoser-100

    Clean the tubes and easy connectors when you switch between different types of lubricants/suspensions. Hint If the equipment is not to be used for a prolonged period of time, Struers recommends that you clean the tubes. LaboForce-100 is equipped with an automatic cleaning function for flushing the tubes between the bottles and the dosing nozzles.

  • Page 84: Change The Tubes

    Remove the tube from the pump unit: The white connector must remain on the tube connected to LaboForce-100. Press the two tabs at the base of the pump and remove the pump from the axle. A Tabs Remove the three rollers. LaboPol-30...
  • Page 85 The lifetime of the tube will be reduced. 11. Re-mount the bottom cover. 12. Press the pump back onto the axle. 13. Reconnect the tubes. 14. Make sure that the tubes are connected correctly so that liquid is pumped to LaboForce-100. LaboPol-30...

  • Page 86: 12 Maintenance And Service

    Check the bowl liner and clean or dispose of it when it is filled with debris. 12.3 Weekly • Clean all accessible surfaces with a soft damp cloth and common household detergents. • For heavy duty cleaning, use a heavy duty cleaning agent such as Solopol Classic. LaboPol-30...

  • Page 87: Laboforce-100 - The Specimen Mover Head

    Press F1 to activate one of the functions shown. Note Never force any of the movements. If the components do not move as they should, contact Struers Service. – Lower feet The pistons can be cleaned or lubricated. –...

  • Page 88: Laboforce-100 - Empty The Water/Oil Filter

    Hold a cloth under the release outlet valve and press the valve to empty the water/oil filter. 12.5 Annually 12.5.1 Test the safety devices The safety devices must be tested at least once a year. WARNING Do not use the machine with defective safety devices. Contact Struers Service. LaboPol-30...

  • Page 89: Emergency Stop

    12   Maintenance and service WARNING Safety critical components must be replaced after a maximum lifetime of 20 years. Contact Struers Service. Note Testing should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). 12.5.2 Emergency stop Test 1 Press the Start button.

  • Page 90: Spare Parts

    If you have technical questions or when you order spare parts, state the serial number. The serial number is stated on the type plate of the unit. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com.

  • Page 91: Disposal

    Voltage and temperature monitor • Functional tests • Adjustment and calibration Service information can be used in cooperation with Struers Service for remote diagnostics of the equipment. 12.8 Disposal Equipment marked with a WEEE symbol contains electrical and electronic components and must not be disposed of as general waste.

  • Page 92: Laboforce-50

    Disconnect the unit from the electrical power supply. Turn the water supply off.Disconnect the unit from the water supply, if needed. Contact Struers Service. Cooling water stops Water tap on water supply Turn the water on. closed. Built-in water tap closed.

  • Page 93: Laboforce-100

    Frequency inverter has Switch the equipment off. stopped the equipment. Wait for a few minutes then Re-start. If the error remains: Contact Struers Service. The column starts to turn. Column screws loose. Tighten the screws immediately. Uneven specimens. Specimens are wider than the Use smaller specimens.
  • Page 94 Error Message Explanation Action Failure of internal Restart the machine. communication on start-up. If the error remains, contact Struers Service. Make a note of the Reason number. Make sure that there are no obstacles preventing the movement of the specimen holder.
  • Page 95 An error in the frequency Restart the machine. inverter is detected. If the error remains, contact Struers Service. Please make a note of the Fault code. Restart the machine. If the error remains, contact Struers Service.

  • Page 96: Laboforce-Mi

    Action Reduce the force or/and increase the specimen rpms. Restart the process. If the error remains, contact Struers Service. The pneumatic head with Lower the pneumatic head. specimen mover plate is not Restart the process. down when the process is started.

  • Page 97: 14 Technical Data

    Current, nominal load 5.7 A Current, maximum load 11.2 A Current, largest load 5.5 A Safety Circuit Emergency stop PL c, Category 1 Categories/Performance Stop category 0 Level Residual Current Circuit Type A, 30 mA (or better) is Breaker (RCCB) recommended LaboPol-30...

  • Page 98: Safety Circuit Categories/Performance Level

    For technical data covering the individual units of equipment, see the specific equipment manual. 14.5 Safety Related Parts of the Control System (SRP/CS) WARNING Safety critical components must be replaced after a maximum lifetime of 20 years. Contact Struers Service. LaboPol-30...

  • Page 99: Diagrams

    SRP/CS (safety-related parts of a control system) are parts that have an influence on safe operation of the machine. Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).
  • Page 100 14   Technical data 16333051 B LaboPol-30...
  • Page 101 14   Technical data 16331001 A n i l s i l o i t t i n t i n : l a : e l o i t e l l LaboPol-30...

  • Page 102: Diagrams - Equipment Units

    Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment.

  • Page 103: Declaration Of Conformity

    Based on: 16337901 C Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name LaboPol-30 Model Function Grinding/Polishing machine Type Cat. no. 06336127 In combination with: 06206901 (LaboUI), 06356127 (LaboForce-50), 06366127 (LaboForce-100), 06386130 (LaboForce-Mi), 06376902 (LaboDoser-100) Serial no.
  • Page 104 Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻 訳 については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...

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